Vertical double-spindle five-axis turning and milling combined machining center

By introducing exhaust mechanism and swing mechanism into the cooling system of the five-axis turning and milling composite machining center, the problem of hot gas in the coolant cannot evaporate, achieving a more efficient cooling effect, and improving the practicality of the machining center.

CN222471755UActive Publication Date: 2025-02-14ANHUI JINGZHENGDA MASCH CO LTD
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Patent Information

Application Number
CN202420964274.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-02-14
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the processing process, the vertical double spindle five-axis milling composite machining center cannot evaporate due to the sealing environment, which causes the coolant sprayed from the nozzle to fail to meet the cooling effect, reducing the practicality of the machining center.

Method used

A cooling system including an exhaust mechanism and a swing mechanism is designed. The exhaust mechanism drives the exhaust fan blades to discharge the hot gas in the cooling box through the motor driving the transmission rod, and the swing mechanism drives the swing plate to drive the coolant. Swing to increase the contact area between the coolant and the air.

Benefits of technology

Effectively discharge the hot air in the coolant, improve the cooling effect of the coolant, avoid the problem that the coolant sprayed from the nozzle cannot meet the cooling needs, and improve the practicality of the five-axis turning and milling composite machining center.

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Abstract

The utility model provides a vertical double-spindle five-axis turning and milling combined machining center which comprises a five-axis turning and milling combined machining center, a cooling box, a spindle box, two sprayers and two machining spindles, and the cooling box is fixedly installed at the bottom of the five-axis turning and milling combined machining center. The spindle box is fixedly installed at the top of the five-axis turning and milling combined machining center, the machining spindle is in transmission connection with the bottom of the spindle box, and the spray head is located at the bottom of the spindle box. The utility model relates to the technical field of five-axis turning and milling combined machining centers. According to the vertical double-spindle five-axis turning and milling combined machining center, by arranging the exhaust mechanism, exhaust fan blades can be driven by the exhaust mechanism to rotate, suction force is generated to exhaust hot air in the cooling box out of an exhaust pipe, and therefore the cooling effect on cooling liquid is achieved, and the situation that the hot air in the cooling liquid cannot be volatilized is avoided; and the problem that the cooling liquid sprayed by the spray head cannot meet the cooling effect is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of five-axis turning and milling compound machining centers, in particular to a vertical double-spindle five-axis turning and milling compound machining center. Background Art

[0002] The five-axis milling machining center has the characteristics of high efficiency and high precision. The workpiece can complete complex processing in one clamping. It can adapt to the processing of modern molds such as automotive parts and aircraft structural parts. The five-axis machining center has five axes: x, y, z, a, and c. It is good at spatial curved surface processing, special-shaped processing, hollow processing, punching, oblique holes, bevel cutting, etc. The "pentahedron machining center" is similar to the three-axis machining center, except that it can do five faces at the same time, but it cannot do special-shaped processing, oblique holes, cutting bevels, etc. In order to improve the working efficiency of the five-axis milling machining center, some five-axis milling machining centers will be equipped with two tool spindles for processing workpieces.

[0003] Publication number "CN214264641U" provides a vertical dual-spindle five-axis turning and milling compound machining center, in which a first slide plate and a second slide plate are provided on the bed, and the first vertical worktable and the second vertical worktable are used to clamp the workpiece to be processed respectively; a Z-guide rail and a Z-slide plate are provided on the column, and a machining spindle is provided on the rotary worktable, and the rotary worktable drives the machining spindle to rotate and position it at any angle. This compound machining center alternately installs and removes workpieces on the first vertical worktable and the second vertical worktable, drives the rotary worktable to perform Z-positioning through Z-sliding, and performs vertical, horizontal and other arbitrary positioning processing on the machining angle of the machining spindle through the rotary worktable. The machining of parts that require multi-faceted machining can be completed by clamping the workpiece once, significantly improving the machining accuracy, and the machining efficiency of the workpiece can be significantly improved by alternately installing the workpiece to be processed and removing the completed workpiece;

[0004] However, the above device still has the following problems during implementation:

[0005] In the prior art, the vertical dual-spindle five-axis turning and milling compound machining center is often used to process some large and batch-processed workpieces. The dual-spindle design improves the machining efficiency, but it also means that the tool will wear faster. To address the tool wear problem, a nozzle is usually used to extract coolant from the coolant tank during workpiece machining and spray it on the tool to achieve a cooling effect. However, considering that the workload of the vertical dual-spindle five-axis turning and milling compound machining center will be greater, the coolant will heat up during the cooling process of the circulation spray. At the same time, the five-axis turning and milling compound machining center is in a relatively sealed environment during the machining process, and the hot air cannot evaporate, which will make it difficult for the coolant circulated by the nozzle to meet the cooling effect, thereby reducing the practicality of the five-axis turning and milling compound machining center. Utility Model Content

[0006] The utility model aims to provide a vertical dual-spindle five-axis turning and milling compound machining center to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A vertical dual-spindle five-axis milling machining center comprises a five-axis milling machining center, a cooling box, a spindle box, two nozzles and two machining spindles, wherein the cooling box is fixedly mounted on the bottom of the five-axis milling machining center, the spindle box is fixedly mounted on the top of the five-axis milling machining center, the machining spindles are transmission-connected to the bottom of the spindle box, the nozzles are located at the bottom of the spindle box, one side of the cooling box is fixedly connected to two exhaust pipes, and one side of the five-axis milling machining center is provided with an exhaust mechanism, which can discharge the hot air generated by the coolant out of the interior of the cooling box;

[0009] The swing mechanism is fixedly arranged on the exhaust mechanism, and the coolant can be swung in the cooling box through the swing mechanism.

[0010] Preferably, the exhaust mechanism comprises a mounting frame fixedly arranged on one side of the five-axis turning and milling compound machining center, one side of the mounting frame is fixedly connected to a motor, a surface of an output end of the motor is fixedly connected to a first bevel gear, both sides of the first bevel gear are meshedly connected to a second bevel gear, one side of the second bevel gear is fixedly connected to a traction rod, one end of the traction rod passes through the interior of the exhaust pipe and is fixedly connected to a third bevel gear, and one side of the third bevel gear is meshedly connected to a fourth bevel gear;

[0011] One side of the fourth bevel gear is fixedly connected to a rotating rod, and one end of the rotating rod is fixedly connected to an exhaust fan blade.

[0012] By setting up an exhaust mechanism, the exhaust mechanism can drive the exhaust fan blades to rotate, generating suction to discharge the hot air in the cooling box from the exhaust pipe, thereby achieving the effect of cooling the coolant, avoiding the problem that the hot air in the coolant cannot evaporate, resulting in the coolant sprayed from the nozzle failing to meet the cooling effect.

[0013] Preferably, the swing mechanism comprises a swing plate movably arranged inside the cooling box;

[0014] The output end of the motor passes through the interior of the cooling box and is fixedly connected to a rotating disk, one side of the rotating disk is fixedly connected to a transmission rod, a transmission block is sleeved on the surface of the transmission rod, one side of the transmission block is fixedly connected to one side of the swing plate, and one side of the transmission block is provided with a transmission groove used in conjunction with the transmission rod;

[0015] By setting up a swing mechanism, the swing plate can be driven to swing back and forth while the exhaust mechanism is exhausting air, so that the coolant can swing, increasing the contact area between the coolant and the air, thereby improving the efficiency of hot air exhaust.

[0016] Preferably, a guide block is fixedly connected to one side of the transmission block, and a guide groove for use with the guide block is provided on the inner wall of the cooling box.

[0017] In this embodiment, the guide block and the guide groove can squeeze the inner wall of the transmission groove during the rotation of the transmission rod, so that the transmission block and the swing plate can only move back and forth left and right along the trajectory of the guide block and the guide groove, thereby limiting the movement trajectory.

[0018] Preferably, the surface of the swing plate is provided with through holes, and the number of the through holes is several.

[0019] In this embodiment, by providing a through hole, the resistance encountered by the swing plate during reciprocating movement can be reduced, and at the same time, the coolant can also flow through the through hole to improve the swinging effect.

[0020] Preferably, two first support frames are fixedly connected to the rear side of the cooling box, and the inner walls of the first support frames are rotatably connected to the surface of the traction rod through a bearing seat. The inner wall of the exhaust pipe is fixedly connected to a second support frame, and the inner wall of the second support frame is rotatably connected to the surface of the rotating rod through a bearing seat.

[0021] By providing the first support frame and the second support frame, structures such as the traction rod and the rotating rod can be supported. At the same time, the smoothness of the rotation process can be improved by rotating the bearing seat.

[0022] Preferably, a filter is fixedly connected to the inner wall of the exhaust pipe, which can prevent debris from entering the cooling box through the exhaust pipe.

[0023] This embodiment can play a role of isolation through the filter screen, preventing some debris from entering the interior of the cooling box through the exhaust pipe.

[0024] Compared with the prior art, the beneficial effects of the utility model are:

[0025] 1. The utility model is provided with an exhaust mechanism, which can drive the exhaust fan blades to rotate, generate suction to discharge the hot air in the cooling box from the exhaust pipe, thereby achieving the effect of cooling the coolant, avoiding the problem that the hot air in the coolant cannot volatilize, resulting in the coolant sprayed from the nozzle failing to meet the cooling effect;

[0026] 2. The utility model provides a swing mechanism, which can drive the swing plate to swing back and forth while the exhaust mechanism is exhausting air, so that the coolant can swing, increase the contact area between the coolant and the air, and further improve the efficiency of hot air exhaust. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0028] Figure 2 It is a three-dimensional diagram of the rear view of the main structure of the utility model;

[0029] Figure 3 It is a schematic diagram of a front cross-sectional view of the utility model;

[0030] Figure 4 For this utility model Figure 3 A partial enlarged view of the middle A;

[0031] Figure 5 It is a three-dimensional diagram of the partial structure of the exhaust mechanism and the swing mechanism of the utility model;

[0032] Figure 6 It is a three-dimensional view of the exhaust pipe of the utility model in section.

[0033] In the figure: 1. five-axis turning and milling compound machining center; 2. cooling box; 3. spindle box; 4. nozzle; 5. machining spindle; 6. exhaust pipe; 7. mounting frame; 8. motor; 9. first bevel gear; 10. second bevel gear; 11. traction rod; 12. third bevel gear; 13. fourth bevel gear; 14. rotating rod; 15. exhaust fan blade; 16. swing plate; 17. rotating disk; 18. transmission rod; 19. transmission block; 20. transmission groove; 21. guide block; 22. guide groove; 23. through hole; 24. first support frame; 25. second support frame; 26. filter. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] See also Figure 1-Figure 6 , the utility model provides a technical solution:

[0036] Embodiment 1:

[0037] A vertical dual-spindle five-axis milling machining center comprises a five-axis milling machining center 1, a cooling box 2, a spindle box 3, two nozzles 4 and two machining spindles 5, wherein the cooling box 2 is fixedly mounted on the bottom of the five-axis milling machining center 1, the spindle box 3 is fixedly mounted on the top of the five-axis milling machining center 1, the machining spindle 5 is transmission-connected to the bottom of the spindle box 3, the nozzle 4 is located at the bottom of the spindle box 3, one side of the cooling box 2 is fixedly connected with two exhaust pipes 6, and one side of the five-axis milling machining center 1 is provided with an exhaust mechanism, which can discharge the hot air generated by the coolant from the interior of the cooling box 2;

[0038] The swing mechanism is fixedly arranged on the exhaust mechanism, and the coolant can be swung in the cooling box 2 through the swing mechanism.

[0039] One implementation of the first embodiment of the present invention is as follows: the exhaust mechanism includes a mounting frame 7 fixedly arranged on one side of the five-axis turning and milling compound machining center 1, a motor 8 is fixedly connected to one side of the mounting frame 7, a first bevel gear 9 is fixedly connected to the surface of the output end of the motor 8, both sides of the first bevel gear 9 are meshedly connected to the second bevel gear 10, one side of the second bevel gear 10 is fixedly connected to a traction rod 11, one end of the traction rod 11 passes through the interior of the exhaust pipe 6, and is fixedly connected to a third bevel gear 12, and one side of the third bevel gear 12 is meshedly connected to a fourth bevel gear 13;

[0040] A rotating rod 14 is fixedly connected to one side of the fourth bevel gear 13, and an exhaust fan blade 15 is fixedly connected to one end of the rotating rod 14;

[0041] In this embodiment, it is considered that the five-axis turning and milling compound machining center 1 is in a relatively sealed environment during machining, and the hot air cannot evaporate, which will cause the coolant circulated by the nozzle 4 to be difficult to meet the cooling effect. Therefore, through the exhaust pipe 6 and the exhaust mechanism, the first bevel gear 9 can be driven to rotate by starting the motor 8. During the rotation of the first bevel gear 9, the second bevel gear 10 will be driven to rotate. The second bevel gear 10 will drive the traction rod 11 and the third bevel gear 12 to rotate around the bearing seat on the first support frame 24. At the same time, the third bevel gear 12 is meshed with the fourth bevel gear 13, so it will drive the fourth bevel gear 13 to rotate. The fourth bevel gear 13 will drive the rotating rod 14 and the exhaust fan blades 15 to rotate, and the hot air in the cooling box 2 will be discharged from the exhaust pipe 6;

[0042] The invention solves the problem that the coolant circulated by the nozzle 4 is unable to satisfy the cooling effect, considering that the five-axis turning-milling compound machining center 1 is in a relatively sealed environment during machining and hot air cannot evaporate.

[0043] Preferably, two first support frames 24 are fixedly connected to the rear side of the cooling box 2, and the inner wall of the first support frame 24 is rotatably connected to the surface of the traction rod 11 through a bearing seat, and the inner wall of the exhaust pipe 6 is fixedly connected to the second support frame 25, and the inner wall of the second support frame 25 is rotatably connected to the surface of the rotating rod 14 through a bearing seat;

[0044] In this embodiment, the first support frame 24 and the second support frame 25 are provided to support structures such as the traction rod 11 and the rotating rod 14. At the same time, the smoothness of the rotation process can be improved by the rotation connection of the bearing seat.

[0045] Preferably, a filter screen 26 is fixedly connected to the inner wall of the exhaust pipe 6, which can prevent debris from entering the cooling box 2 through the exhaust pipe 6;

[0046] In this embodiment, the filter screen 26 can play an isolating role and prevent some debris from entering the interior of the cooling box 2 from the exhaust pipe 6.

[0047] Embodiment 2:

[0048] On the basis of the first embodiment, the exhaust mechanism in this embodiment can generate suction by rotating the exhaust fan blades 15 to discharge the hot air in the cooling box 2, thereby cooling the coolant. However, the exhaust mechanism can only discharge the hot air on the surface of the coolant, but the hot air in the bottom coolant is difficult to discharge. The swing mechanism in this application includes a swing plate 16 movably arranged inside the cooling box 2;

[0049] The output end of the motor 8 passes through the interior of the cooling box 2 and is fixedly connected to a rotating disk 17. A transmission rod 18 is fixedly connected to one side of the rotating disk 17. A transmission block 19 is sleeved on the surface of the transmission rod 18. One side of the transmission block 19 is fixedly connected to one side of the swing plate 16. A transmission groove 20 used in conjunction with the transmission rod 18 is provided on one side of the transmission block 19.

[0050] In this embodiment, it is considered that the exhaust mechanism can only discharge the hot air on the surface of the coolant, but it is difficult to discharge the hot air in the coolant at the bottom. Therefore, through the swing mechanism, the output end of the motor 8 can rotate while the rotating disk 17 is driven to rotate, and the rotating disk 17 drives the transmission rod 18 to rotate. During the rotation of the transmission rod 18, the surface of the transmission groove 20 is squeezed, so that the transmission block 19 and the swing plate 16 swing back and forth, so that the coolant swings, increasing the contact area between the coolant and the air, and thus improving the efficiency of hot air discharge;

[0051] Solved the problem that the exhaust cooling method of the exhaust mechanism can only discharge the hot air on the surface of the coolant, but the hot air in the bottom coolant is difficult to discharge;

[0052] It should be noted that during the rotation of the transmission rod 18, the trajectory of the transmission groove 20 is a reciprocating movement up and down. During this process, when the surface of the transmission rod 18 presses the inner wall of the transmission groove 20, it will squeeze the transmission block 19 to move back and forth.

[0053] Preferably, a guide block 21 is fixedly connected to one side of the transmission block 19, and a guide groove 22 for use with the guide block 21 is provided on the inner wall of the cooling box 2;

[0054] In this embodiment, the guide block 21 and the guide groove 22 can squeeze the inner wall of the transmission groove 20 during the rotation of the transmission rod 18, so that the transmission block 19 and the swing plate 16 can only move back and forth left and right along the trajectory of the guide block 21 and the guide groove 22, thereby limiting the movement trajectory.

[0055] Preferably, the surface of the swing plate 16 is provided with through holes 23, and the number of the through holes 23 is several;

[0056] In this embodiment, by providing the through hole 23, the resistance encountered by the swing plate 16 during the reciprocating movement can be reduced, and the coolant can also flow through the through hole 23, thereby improving the swinging effect.

[0057] Working principle: By starting the motor 8, the first bevel gear 9 is driven to rotate, and the first bevel gear 9 will drive the second bevel gear 10 to rotate during the rotation process, and the second bevel gear 10 will drive the traction rod 11 and the third bevel gear 12 to rotate around the bearing seat on the first support frame 24, and at the same time, the third bevel gear 12 is engaged with the fourth bevel gear 13, so it will drive the fourth bevel gear 13 to rotate, and the fourth bevel gear 13 will drive the rotating rod 14 and the exhaust fan blade 15 to rotate, so that the hot air in the cooling box 2 is discharged from the exhaust pipe 6;

[0058] At the same time, when the output end of the motor 8 rotates, the rotating disk 17 will be driven to rotate, and the rotating disk 17 will drive the transmission rod 18 to rotate. During the rotation of the transmission rod 18, the surface of the transmission groove 20 will be squeezed, so that the transmission block 19 and the swing plate 16 will swing back and forth left and right, so that the coolant will swing, increasing the contact area between the coolant and the air, thereby improving the efficiency of hot gas discharge.

[0059] It should be noted that the motor 8 is a device or equipment existing in the prior art, or a device or equipment that can be realized in the prior art, and the specific composition and principle of the power supply of the motor 8 are clear to those skilled in the art, so they are not described in detail.

[0060] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vertical dual-spindle five-axis turning and milling machining center, comprising a five-axis turning and milling machining center (1), a cooling box (2), a spindle box (3), two nozzles (4) and two machining spindles (5), wherein the cooling box (2) is fixedly mounted on the bottom of the five-axis turning and milling machining center (1), the spindle box (3) is fixedly mounted on the top of the five-axis turning and milling machining center (1), the machining spindle (5) is transmission-connected to the bottom of the spindle box (3), and the nozzle (4) is located at the bottom of the spindle box (3), characterized in that: One side of the cooling box (2) is fixedly connected to two exhaust pipes (6), and one side of the five-axis turning and milling compound machining center (1) is provided with an exhaust mechanism capable of exhausting hot air generated by the coolant out of the interior of the cooling box (2); A swing mechanism is fixedly arranged on the exhaust mechanism and can cause the coolant to swing in the cooling box (2).

2. A vertical dual-spindle five-axis turning-milling compound machining center according to claim 1, characterized in that: The exhaust mechanism comprises a mounting frame (7) fixedly arranged on one side of the five-axis turning and milling machining center (1); a motor (8) is fixedly connected to one side of the mounting frame (7); a first bevel gear (9) is fixedly connected to the surface of the output end of the motor (8); both sides of the first bevel gear (9) are meshedly connected to second bevel gears (10); one side of the second bevel gear (10) is fixedly connected to a traction rod (11); one end of the traction rod (11) passes through the interior of the exhaust pipe (6) and is fixedly connected to a third bevel gear (12); one side of the third bevel gear (12) is meshedly connected to a fourth bevel gear (13); One side of the fourth bevel gear (13) is fixedly connected to a rotating rod (14), and one end of the rotating rod (14) is fixedly connected to an exhaust fan blade (15).

3. A vertical dual-spindle five-axis turning-milling compound machining center according to claim 2, characterized in that: The swing mechanism comprises a swing plate (16) movably arranged inside the cooling box (2); The output end of the motor (8) passes through the interior of the cooling box (2) and is fixedly connected to a rotating disk (17). A transmission rod (18) is fixedly connected to one side of the rotating disk (17). A transmission block (19) is sleeved on the surface of the transmission rod (18). One side of the transmission block (19) is fixedly connected to one side of the swing plate (16). A transmission groove (20) for use with the transmission rod (18) is provided on one side of the transmission block (19).

4. A vertical dual-spindle five-axis turning-milling compound machining center according to claim 3, characterized in that: A guide block (21) is fixedly connected to one side of the transmission block (19), and a guide groove (22) for use with the guide block (21) is provided on the inner wall of the cooling box (2).

5. The vertical dual-spindle five-axis turning-milling compound machining center according to claim 3, characterized in that: The surface of the swing plate (16) is provided with through holes (23), and the number of the through holes (23) is several.

6. A vertical dual-spindle five-axis turning-milling compound machining center according to claim 2, characterized in that: Two first support frames (24) are fixedly connected to the rear side of the cooling box (2), and the inner wall of the first support frame (24) is rotatably connected to the surface of the traction rod (11) through a bearing seat. The inner wall of the exhaust pipe (6) is fixedly connected to a second support frame (25), and the inner wall of the second support frame (25) is rotatably connected to the surface of the rotating rod (14) through a bearing seat.

7. A vertical dual-spindle five-axis turning-milling compound machining center according to any one of claims 1 to 6, characterized in that: The inner wall of the exhaust pipe (6) is fixedly connected with a filter screen (26), which can prevent foreign matter from entering the cooling box (2) through the exhaust pipe (6).

Citation Information

Patent Citations

  • Vertical double-spindle five-axis turning and milling combined machining center

    CN214264641U