Linear guide rail double-sided grinding and clamping tool
By designing the double-sided grinding and clamping tooling of linear guide rails, the automatic flip grinding of linear guide rails is achieved using the flip frame, which solves the problems of low grinding efficiency, high labor intensity and difficult to guarantee in the existing technology, and achieves efficient, stable and precise grinding process.
Patent Information
- Application Number
- CN202421161177.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the grinding and processing of linear guide rails, the prior art requires secondary clamping of linear guide rails, resulting in low grinding efficiency, high labor intensity and difficult to ensure.
A double-sided grinding and clamping tool for linear guide rails is designed, using structures such as flip racks and clamps to realize that after one side of linear guide rail is polished, it will automatically flip and grind the other side to reduce the number of clamping times.
By reducing the number of clamping of linear guide rails, the grinding efficiency and quality are improved, labor intensity is reduced, and grinding accuracy is ensured.
Smart Images
Figure CN222471815U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of guide rail grinding, in particular to a double-sided grinding clamping tool for a linear guide rail. Background Art
[0002] In the field of precision manufacturing, linear guides are key components and are widely used in various types of high-precision mechanical equipment. The accuracy, smoothness and surface quality of linear guides have a decisive influence on reducing friction and noise and ensuring the high-precision operation of equipment. Therefore, grinding is particularly important in the production and processing of linear guides.
[0003] At present, in the grinding process of linear guides, the commonly used grinding method is to clamp multiple linear guides on the workbench in sequence, and use a grinder to grind one side of the linear guide. After one side is ground, the linear guide needs to be removed from the workbench, turned over, and then re-clamped to grind the other side. This grinding method has obvious disadvantages:
[0004] 1. Low efficiency: Since the linear guide rail needs to be clamped twice, the entire grinding process takes a lot of time and manpower, resulting in low grinding efficiency.
[0005] 2. High labor intensity: During the grinding process, workers need to frequently load, unload and flip the linear guide rails, which increases the labor intensity and may also lead to errors and damage due to improper operation.
[0006] 3. Precision is difficult to guarantee: secondary clamping may cause the position of the linear guide to change, thus affecting the accuracy and consistency of grinding. Utility Model Content
[0007] The utility model aims to overcome the shortcomings of the prior art and provide a double-sided grinding fixture for a linear guide rail to improve grinding efficiency, reduce labor intensity and ensure grinding accuracy. The fixture reduces the number of clamping times for the linear guide rail, thereby improving grinding efficiency and quality.
[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0009] A double-sided grinding clamping tool for a linear guide rail comprises a base and a turning frame, wherein both ends of the base are fixedly connected to pillars, and bearing seats are provided on the pillars; both ends of the turning frame are fixedly connected to a connecting shaft, and the connecting shaft is installed in the bearing seat, and a motor is installed on one of the pillars, and a reducer is connected to one side of the motor, and the output shaft of the reducer is connected to the connecting shaft; a fixed plate is provided at the rear end of the turning frame, and a movable plate is provided at the front end, and a second screw is threadedly connected to one end of the turning frame, and the second screw is abutted against the movable plate; a clamping plate is provided on the inner side of the turning frame, and a first screw is rotatably connected to the middle part of the clamping plate, and the first screw is threadedly connected to the left side of the turning frame.
[0010] Furthermore, the right inner wall of the flip frame and the inner side of the clamp are provided with limit strips, which are stuck in the guide grooves on the left and right sides of the linear guide rail. The fixed plate and the inner side of the movable plate are provided with limit blocks, which are stuck in the through holes formed in the guide grooves at the ends of the linear guide rails.
[0011] Furthermore, guide rods are provided at both ends of the clamping plate, and a spring is sleeved outside the guide rod, one end of the spring abuts against the clamping plate, and the other end of the spring abuts against the inner wall of the flip frame.
[0012] Furthermore, the limit card strip and the limit card block are both prismatic structures with a small front end and a large rear end.
[0013] Furthermore, both the fixed plate and the movable plate are provided with adjustment grooves, one end of the limit block is fixedly connected with a stud, the stud is installed in the adjustment groove with a gap, and a fastening nut is threadedly connected to the stud.
[0014] Furthermore, level bubbles are provided on both the upper and lower sides of the flip frame to facilitate intuitive judgment of the horizontality of the flip frame after flipping. Support rods are provided at the four corners of the base, and adjustment rods are provided on the support rods. The upper ends of the adjustment rods are against the four corners of the flip frame.
[0015] The beneficial effects of the utility model are:
[0016] 1) After the grinding of one side of the linear guide rail is completed, the utility model uses a turning frame to turn the linear guide rail over, and grinds the other side of the linear guide rail, thereby reducing the number of clamping times of the linear guide rail, thereby improving the grinding efficiency and quality.
[0017] 2) Limit strips are provided on the right inner wall of the turning frame and the inner side of the clamping plate, and limit blocks are provided on the inner sides of the fixed plate and the movable plate to limit the displacement of the linear guide in the up and down directions, thereby avoiding the up and down jumping of the linear guide and ensuring the stability of the linear guide after clamping and the quality of grinding; the limit strips and limit blocks are both prismatic structures with a small front end and a large rear end, which are suitable for use when clamping linear guides of different specifications.
[0018] 3) Adjustment slots are provided on both the fixed plate and the movable plate. A stud is fixedly connected to one end of the limit block, and the stud is installed in the adjustment slot with a gap, so as to facilitate adjustment of the position of the limit block according to linear guide rails of different widths.
[0019] 4) Level bubbles are provided on the upper and lower sides of the flip frame to facilitate intuitive judgment of the horizontality of the flip frame after flipping. Support rods are provided at the four corners of the base, and adjustment rods are provided on the support rods. The support rods and the adjustment rods not only support the flip frame and ensure the stability of the clamping tooling, but also the adjustment rods can adjust the horizontality of the flip frame according to the display of the level bubble to ensure the grinding accuracy of the linear guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Attached Figure 1 The utility model is a use state diagram of a double-sided grinding clamping tooling for a linear guide rail.
[0021] Attached Figure 2 The utility model is a schematic diagram of a double-sided grinding and clamping tooling structure of a linear guide rail.
[0022] Attached Figure 3 The utility model is a schematic diagram of a base in a double-sided grinding clamping tooling for a linear guide rail.
[0023] Attached Figure 4 The utility model is a schematic diagram of a turning frame in a double-sided grinding clamping tooling of a linear guide rail.
[0024] Attached Figure 5 The utility model is a linear guide double-sided grinding clamping tool Figure 4 Enlarged view of point A in the middle.
[0025] Attached Figure 6 The utility model is a schematic diagram of a movable plate in a double-sided grinding clamping tooling for a linear guide rail.
[0026] Attached Figure 7 It is a schematic diagram of a linear guide.
[0027] In the figure, 1, base; 11, pillar; 12, motor; 13, bearing seat; 14, support rod; 15, adjusting rod; 2, flip frame; 21, connecting shaft; 22, fixed plate; 23, movable plate; 231, adjusting slot; 232, limit block; 233, stud; 234, fastening nut; 24, splint; 25, limit strip; 26, first screw; 27, guide rod; 28, spring; 29, second screw; 30, level bubble; 3, linear guide; 31, guide slot. DETAILED DESCRIPTION
[0028] The following will be combined with the attached Figure 1-Figure 7, clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] A double-sided grinding clamping tool for a linear guide rail comprises a base 1 and a flip frame 2, wherein the base 1 is fixedly connected with pillars 11 at both ends, and a bearing seat 13 is provided on the pillars 11; a connecting shaft 21 is fixedly connected with each end of the flip frame 2, and the connecting shaft 21 is installed in the bearing seat 13, a motor 12 is installed on one of the pillars 11, a reducer is connected to one side of the motor 12, and the output shaft of the reducer is connected to the connecting shaft 21; a fixed plate 22 is provided at the rear end of the flip frame 2, and a movable plate 23 is provided at the front end, and a second screw 29 is threadedly connected to one end of the flip frame 2, and the second screw 29 is abutted against the movable plate 23; a clamping plate 24 is provided on the inner side of the flip frame 2, and a first screw 26 is rotatably connected to the middle part of the clamping plate 24, and the first screw 26 is threadedly connected to the left side of the flip frame 2.
[0031] Furthermore, the right inner wall of the flip frame 2 and the inner side of the clamping plate 24 are both provided with a limit strip 25, and the limit strip 25 is clamped in the guide groove 31 on the left and right sides of the linear guide 3. The inner sides of the fixed plate 22 and the movable plate 23 are both provided with a limit block 232, and the limit block 232 is clamped in the through hole formed by the guide groove 31 at the end of the linear guide 3. The limit strip 25 and the limit block 232 limit the displacement of the linear guide in the up and down directions, thereby avoiding the up and down jumping of the linear guide and ensuring the stability of the linear guide after clamping and the quality of grinding.
[0032] Furthermore, guide rods 27 are provided at both ends of the clamping plate 24, and springs 28 are sleeved on the outside of the guide rods 27. One end of the spring 28 is against the clamping plate 24, and the other end of the spring 28 is against the inner wall of the flip frame 2. The spring 28 allows the two ends of the clamping plate 24 to remain against the linear guide rail, thereby ensuring the stability of the clamping tool in clamping the linear guide rail.
[0033] Furthermore, the limit clamping strip 25 and the limit clamping block 232 are both prismatic structures with a small front end and a large rear end, and are suitable for use in clamping linear guide rails of different specifications.
[0034] Furthermore, both the fixed plate 22 and the movable plate 23 are provided with an adjustment groove 231, and one end of the limit block 232 is fixedly connected with a stud 233, the stud 233 is gap-installed in the adjustment groove 231, and a fastening nut 234 is threadedly connected to the stud 233, so as to facilitate the adjustment of the position of the limit block 232 according to the linear guide rails of different widths.
[0035] Furthermore, level bubbles 30 are provided on the upper and lower sides of the flip frame 2, which are convenient for intuitively judging the horizontality of the flip frame 2 after flipping. Support rods 14 are provided at the four corners of the base 1, and an adjusting rod 15 is provided on the support rod 14. The upper end of the adjusting rod 15 is against the four corners of the flip frame 2 to support the flip frame 2 and ensure the stability of the clamping tooling. At the same time, the adjusting rod 15 can also adjust the horizontality of the flip frame 2 according to the display of the level bubble 30 to ensure the accuracy of the linear guide grinding.
[0036] When the linear guide 3 is ground, in order to facilitate the clamping of multiple linear guides, the flip frame 2 can be flipped to be perpendicular to the base 1 first, and then multiple linear guides 3 can be installed in sequence from bottom to top, and then the first screw 26 is rotated, and the left and right sides of the multiple linear guides 3 are clamped by the clamping plate 24. During this clamping process, it should be ensured that the limit clamping strip 25 is clamped in the guide groove 31 on the left and right sides of the linear guide 3; then the second screw 29 is rotated so that the movable plate 23 and the fixed plate 22 clamp the front and rear sides of the linear guide 3. During this clamping process, it should be ensured that the limit clamping block 232 is clamped in the through hole formed by the guide groove 31 at the end of the linear guide 3; the motor 12 drives the flip frame 2 to flip 90 degrees through the reducer, so that the grinding surface of the linear guide is in a horizontal position, and then the height of the corresponding position adjustment rod 15 is adjusted according to the display of the level bubble 30 to keep the flip frame 2 horizontal. After one side of the linear guide 3 is ground, the adjusting rod 15 is retracted into the supporting rod 14, and the motor 12 drives the flip frame 2 to flip 180 degrees through the reducer. After the horizontality of the flip frame 2 is adjusted again using the adjusting rod 15, the other side of the linear guide 3 is ground, reducing the number of clamping times of the linear guide 3, thereby improving the grinding efficiency and quality.
[0037] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
Claims
1. A double-sided grinding fixture for a linear guide rail, comprising a base and a turning frame, characterized in that: The two ends of the base are fixedly connected with pillars, and bearing seats are provided on the pillars; the two ends of the flip frame are respectively fixedly connected with a connecting shaft, and the connecting shaft is installed in the bearing seat, and a motor is installed on one of the pillars, and a reducer is connected to one side of the motor, and the output shaft of the reducer is connected to the connecting shaft; a fixed plate is provided at the rear end of the flip frame, and a movable plate is provided at the front end, and a second screw is threadedly connected to one end of the flip frame, and the second screw is against the movable plate; a splint is provided on the inner side of the flip frame, and a first screw is rotatably connected to the middle part of the splint, and the first screw is threadedly connected to the left side of the flip frame.
2. A linear guide double-sided grinding fixture according to claim 1, characterized in that: The right inner wall of the flip frame and the inner side of the clamp are both provided with limit clips, which are stuck in the guide rail grooves on the left and right sides of the linear guide rail. The fixed plate and the inner side of the movable plate are both provided with limit clips, which are stuck in the through holes formed in the guide rail grooves at the ends of the linear guide rails.
3. A linear guide double-sided grinding fixture according to claim 2, characterized in that: Guide rods are arranged at both ends of the clamping plate, and a spring is sleeved outside the guide rod. One end of the spring abuts against the clamping plate, and the other end of the spring abuts against the inner wall of the flip frame.
4. A linear guide double-sided grinding fixture according to claim 2, characterized in that: The limit card strip and the limit card block are both prismatic structures with a small front end and a large rear end.
5. The double-sided grinding fixture for linear guide rails according to claim 2, characterized in that: The fixed plate and the movable plate are both provided with adjustment grooves, one end of the limit block is fixedly connected with a stud, the stud is installed in the adjustment groove with a gap, and a fastening nut is threadedly connected to the stud.
6. A linear guide double-sided grinding fixture according to any one of claims 1 to 5, characterized in that: Level bubbles are provided on both the upper and lower sides of the flip frame to facilitate intuitive judgment of the horizontality of the flip frame after flipping. Support rods are provided at the four corners of the base, and adjustment rods are provided on the support rods. The upper ends of the adjustment rods are against the four corners of the flip frame.