Automatic end flattening machine for elbow pipe fitting

By designing an automatic flat-out machine for elbow pipe fittings, and automatically polishing using motor and cylinder drive grinding device, the problem of manual operation in the prior art increases workload and safety hazards is solved, and efficient and precise pipe bending processing is achieved.

CN222471841UActive Publication Date: 2025-02-14XIAMEN XINHONGHUI TECH CO LTD
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Patent Information

Application Number
CN202421240412.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing elbow pipe fittings flat-out machines require manual operation, which increases the workload of staff. Long-term operation can easily lead to fatigue, affect processing accuracy and pose safety hazards.

Method used

An automatic flat-out machine for elbow pipe fittings is designed. Through the cooperation of the device main body and the fixing assembly, the bend pipe is automatically polished by using the motor and cylinder drive grinding device to reduce manual operation.

Benefits of technology

Automatic polishing of bends is realized, reducing the workload of staff, improving processing accuracy, reducing safety hazards, and improving the quality of bends.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222471841U_ABST
    Figure CN222471841U_ABST
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Abstract

The utility model discloses an automatic flattening machine for elbow pipe fittings, which relates to the technical field of elbow processing and comprises a device main body. One end of a bent pipe is inserted into the fixing ring in a penetrating mode, the bent pipe is fixed and used in cooperation with a limiting plate and a limiting rod, a second motor drives a worm to rotate, the worm drives a worm wheel to rotate, and the worm wheel is matched with a fixing column and an installation block to drive a connecting rod to move; a movable rod is matched with a pressing plate to further clamp and fix a bent pipe, an air cylinder is started, the air cylinder is matched with a telescopic rod to drive a grinding device to grind one end of the bent pipe, and a first motor drives a fixed rod to rotate according to needs so as to be matched with a rotary disc to drive the bent pipe to rotate; the bent pipe polishing device is easy to operate and convenient and fast to use, workers do not need to hold the bent pipe by hands to polish the bent pipe, the workload of the workers is reduced, the safety of the workers is guaranteed to a certain extent, and the quality of the bent pipe is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of elbow processing, in particular to an automatic flattening machine for elbow pipe fittings. Background Art

[0002] There are many burrs on the surface of the two perpendicular end faces of the elbow pipe after production. At this time, a flattening machine is needed to flatten the two end faces of the elbow. Generally, a robot is used to clamp the elbow to be processed, and then the end face of the elbow is pressed against the rotating flat plate.

[0003] When using the existing flat-mouth machine, it is necessary to manually take the elbow and then grind the elbow through the flat-mouth machine, which increases the workload of the staff and is inconvenient to use.

[0004] An existing patent (publication number: CN216881223U) discloses an automatic flattening machine for elbows. Through the cooperation between a servo motor, a scraper assembly and a driving component, the waste chips falling on the bottom of the chute will be pushed into a storage box from the chute and the chip inlet by a first scraper. There is no need to manually clean the waste chips at the bottom of the chute, which is convenient and saves trouble.

[0005] However, the above technical solution still has certain defects. When the flattening machine is in use, the staff is required to manually take the bent pipe, and then start the equipment and grind the bent pipe through the flattening machine, which increases the workload of the staff. After working for a long time, the staff is prone to fatigue, which may affect the accuracy of the bending process and may cause safety hazards, thereby causing injuries to the staff. It is inconvenient to grind the bent pipe. Therefore, an automatic flattening machine for elbow pipe fittings is proposed. Utility Model Content

[0006] Based on this, the purpose of the utility model is to provide an automatic flat-end machine for elbow pipe fittings to solve the technical problems raised in the above background.

[0007] To achieve the above object, the utility model provides the following technical solutions: an automatic flat-end machine for elbow pipe fittings, comprising a device body, the device body comprising a box body, and a fixing assembly is fixedly installed inside the box body;

[0008] The fixing assembly includes a turntable, a support block is fixedly connected to the upper surface of the turntable, a fixing plate is provided on one side of the support block, two groups of limit plates are fixedly connected to the upper side of the fixing plate, limit rods are provided on the two groups of limit plates, a connecting rod is inserted through the turntable, a worm wheel is provided below the connecting rod, and a worm is meshed on one side of the worm wheel.

[0009] As an optimal technical solution for the automatic flat-end machine for elbow pipe fittings of the utility model, the outer lower surface of the box body is fixedly connected to a support leg, the interior of the box body is fixedly connected to an inclined plate, a collection box is movably provided on the box body, and a grinding device is provided above the collection box.

[0010] As an optimal technical solution for an automatic flat-end machine for elbow pipe fittings of the utility model, a handle is fixedly connected to one side surface of the collection box, a telescopic rod is fixedly connected to one side surface of the grinding device, the other end of the grinding device is inserted into the box body and fixedly connected to a cylinder, and the cylinder is fixedly connected to the outer surface of the box body.

[0011] As an optimal technical solution for an automatic flat-end machine for elbow pipe fittings of the utility model, a slot is provided on the turntable, a fixing rod is fixedly connected to the lower surface of the turntable, a first motor is rotatably connected to the bottom end of the fixing rod, the first motor is fixedly installed on the inner upper surface of the box, and the support block is fixedly installed on the upper surface of the slot.

[0012] As an optimal technical solution of the automatic flat-end machine for elbow pipe fittings of the utility model, an arc block is fixedly connected to the upper surface of the fixed plate, one end of the arc block is fixedly connected to a fixed ring, the upper surfaces of the two groups of limit plates are fixedly connected to two groups of fixed blocks, the limit rod is inserted into the fixed block, the outer wall of the limit rod is fixedly connected to the limit block, and one end of the limit rod is fixedly connected to a pull block.

[0013] As an optimal technical solution of an automatic flat-end machine for elbow pipe fittings of the utility model, the top end of the connecting rod is fixedly connected to a connecting block, the upper surface of the connecting block is fixedly connected to a pressure plate, the connecting rod is inserted into the slot, the lower surface of the pressure plate is attached to the upper surface of the support block, the bottom end of the connecting rod is fixedly connected to a mounting block, the lower surface of the mounting block is fixedly connected to a fixing column, and the bottom end of the fixing column is fixedly connected to the upper surface of the worm gear.

[0014] As an optimal technical solution of the automatic flat-end machine for elbow pipe fittings of the utility model, the fixed rod is inserted into the worm gear, one end of the worm is rotatably connected to a second motor, and the second motor is fixedly connected to the outer side surface of the box.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] The utility model inserts one end of the bent pipe into the fixing ring, and fixes the bent pipe for use by cooperating with a limit plate and a limit rod, and drives the worm to rotate by a second motor, and the worm drives the worm wheel to rotate, and the worm wheel cooperates with the fixing column and the mounting block to drive the connecting rod to move, and the moving rod cooperates with the pressure plate to further clamp and fix the bent pipe, and starts the cylinder, and the cylinder cooperates with the telescopic rod to drive the grinding device to grind one end of the bent pipe. According to needs, the fixing rod is driven to rotate by the first motor, thereby cooperating with the turntable to drive the bent pipe to rotate, so that the other end of the bent pipe is grinded by the grinding device. The operation is simple and convenient to use. There is no need for staff to grind the bent pipe by hand, which reduces the workload of staff, ensures the safety of staff to a certain extent, and improves the quality of the bent pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first viewing angle;

[0018] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second viewing angle;

[0019] Figure 3 This is a disassembled diagram of the internal structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the top view structure of the fixing component of the utility model;

[0021] Figure 5 This is a bottom view of the structure of the fixing assembly of the utility model;

[0022] Figure 6 It is a partial structural schematic diagram of the fixing component of the utility model.

[0023] In the figure: 100, device body; 110, box body; 111, supporting leg; 112, inclined plate; 113, collecting box; 1131, handle; 114, grinding device; 1141, telescopic rod; 1142, cylinder; 120, fixing assembly; 121, turntable; 1211, slot; 1212, fixing rod; 1213, first motor; 122, supporting block; 123, fixing plate; 1231, arc block; 1232, fixing ring; 124, limiting plate; 1241, fixing block; 125, limiting rod; 1251, limiting block; 1252, pulling block; 126, connecting rod; 1261, connecting block; 1262, pressing plate; 1263, mounting block; 1264, fixing column; 127, worm gear; 128, worm; 1281, second motor. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0025] The following describes an embodiment of the utility model based on its overall structure.

[0026] An automatic flat edge machine for elbow pipe fittings, such as Figure 1-6 As shown, the device includes a main body 100, the main body 100 includes a box body 110, and a fixing assembly 120 is fixedly installed inside the box body 110;

[0027] The fixing assembly 120 includes a turntable 121, a support block 122 is fixedly connected to the upper surface of the turntable 121, a fixing plate 123 is provided on one side of the support block 122, two groups of limit plates 124 are fixedly connected to the upper side of the fixing plate 123, limit rods 125 are provided on the two groups of limit plates 124, a connecting rod 126 is inserted into the turntable 121, a worm gear 127 is provided below the connecting rod 126, and a worm 128 is meshed on one side of the worm gear 127.

[0028] First, one end of the bent pipe is inserted into the fixing ring 1232, and the bent pipe is limited by using the limiting plate 124 and the limiting rod 125. By starting the second motor 1281, the second motor 1281 drives the worm 128 to rotate, and the worm 128 drives the worm wheel 127 to rotate. The worm wheel 127 drives the fixing column 1264 and the mounting block 1263 to drive the connecting rod 126 to rotate, and the connecting rod 126 cooperates with the pressing plate 1262 to clamp and fix the bent pipe. After the fixation is completed, by starting the cylinder 1142, the cylinder 1142 cooperates with the telescopic rod 1141 to drive the grinding device 114 to move, and the grinding device 114 is used to grind one end of the bent pipe. After the grinding is completed, the first motor 1213 cooperates with the fixing rod 1212 to drive the turntable 121 to rotate, so that the turntable 121 drives the bent pipe to rotate, and then the grinding device 114 is used to grind the other end of the bent pipe.

[0029] Please refer to Figure 1 , Figure 2 , Figure 3 A supporting leg 111 is fixedly connected to the outer lower surface of the box body 110 , an inclined plate 112 is fixedly connected to the interior of the box body 110 , a collecting box 113 is movably provided on the box body 110 , and a grinding device 114 is provided above the collecting box 113 .

[0030] The box body 110 is supported by the supporting legs 111 , and the debris generated by grinding is dropped into the interior of the collection box 113 through the inclined plate 112 . The collection box 113 is pulled out by the handle 1131 , and the collection box 113 can be cleaned.

[0031] Please refer to Figure 1 , Figure 2 , Figure 3 A handle 1131 is fixedly connected to one side surface of the collecting box 113, a telescopic rod 1141 is fixedly connected to one side surface of the grinding device 114, the other end of the grinding device 114 is inserted into the box body 110 and is fixedly connected to a cylinder 1142, and the cylinder 1142 is fixedly connected to the outer surface of the box body 110.

[0032] According to actual conditions, the cylinder 1142 cooperates with the telescopic rod 1141 to drive the grinding device 114 to move, and then the grinding device 114 is used to grind the bent pipe.

[0033] Please refer to Figure 3 , Figure 4 , Figure 5 , Figure 6 A slot 1211 is provided on the turntable 121, a fixing rod 1212 is fixedly connected to the lower surface of the turntable 121, a first motor 1213 is rotatably connected to the bottom end of the fixing rod 1212, the first motor 1213 is fixedly installed on the inner upper surface of the box body 110, and the support block 122 is fixedly installed on the upper surface of the slot 1211.

[0034] The connecting rod 126 is inserted into the slot 1211 to drive the pressure plate 1262 to rotate in a limited position, and the pressure plate 1262 cooperates with the support block 122 to fix one end of the bent pipe. The first motor 1213 cooperates with the fixing rod 1212 to drive the turntable 121 to rotate, thereby driving the bent pipe to rotate through the turntable 121.

[0035] Please refer to Figure 3 , Figure 4 , Figure 5 , Figure 6 The upper surface of the fixed plate 123 is fixedly connected with an arc block 1231, one end of the arc block 1231 is fixedly connected with a fixing ring 1232, the upper surfaces of the two groups of limiting plates 124 are fixedly connected with two groups of fixing blocks 1241, the limiting rod 125 is inserted into the fixing block 1241, the outer wall of the limiting rod 125 is fixedly connected with the limiting block 1251, and one end of the limiting rod 125 is fixedly connected with a pulling block 1252.

[0036] The bent pipe is fixed by inserting one end of the bent pipe through the fixing ring 1232 and placing it on the upper surface of the arc block 1231 , and the limiting rod 125 is inserted into the fixing block 1241 , and the limiting rod 125 cooperates with the limiting plate 124 to fix the bent pipe for use.

[0037] Please refer to Figure 3 , Figure 4 , Figure 5 , Figure 6 The top end of the connecting rod 126 is fixedly connected to a connecting block 1261, the upper surface of the connecting block 1261 is fixedly connected to a pressing plate 1262, the connecting rod 126 is inserted into the slot 1211, the lower surface of the pressing plate 1262 is attached to the upper surface of the supporting block 122, the bottom end of the connecting rod 126 is fixedly connected to a mounting block 1263, the lower surface of the mounting block 1263 is fixedly connected to a fixing column 1264, and the bottom end of the fixing column 1264 is fixedly connected to the upper surface of the worm gear 127.

[0038] The worm gear 127 is driven to rotate by the worm 128, and the worm gear 127 drives the fixed column 1264 to rotate. The fixed column 1264 cooperates with the mounting block 1263 to drive the connecting rod 126 to rotate, and the connecting rod 126 cooperates with the connecting block 1261 to drive the pressure plate 1262 to move, so that the bent pipe is clamped and used by the pressure plate 1262, thereby fixing the bent pipe.

[0039] Please refer to Figure 3 , Figure 4 , Figure 5 , Figure 6 The fixing rod 1212 is inserted into the worm gear 127 , and one end of the worm 128 is rotatably connected to a second motor 1281 , which is fixedly connected to the outer side surface of the box body 110 .

[0040] When in use, first insert one end of the bent pipe into the fixing ring 1232, and use the limiting plate 124 to cooperate with the limiting rod 125 to limit the bent pipe. By starting the second motor 1281, the second motor 1281 drives the worm 128 to rotate, and the worm 128 drives the worm wheel 127 to rotate. The worm wheel 127 drives the fixing column 1264 and the mounting block 1263 to drive the connecting rod 126 to rotate, and the connecting rod 126 cooperates with the pressing plate 1262 to clamp and fix the bent pipe. After the fixing is completed, By starting the cylinder 1142, the cylinder 1142 cooperates with the telescopic rod 1141 to drive the grinding device 114 to move, and the grinding device 114 is used to grind one end of the bent pipe. After the grinding is completed, the first motor 1213 cooperates with the fixed rod 1212 to drive the turntable 121 to rotate, so that the turntable 121 drives the bent pipe to rotate, and then the grinding device 114 is used to grind the other end of the bent pipe. The parts not involved in the device are the same as the existing technology or can be implemented by the existing technology.

[0041] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. An automatic flat-end machine for elbow pipe fittings, comprising a device body (100), characterized in that: The device body (100) comprises a box (110), and a fixing component (120) is fixedly installed inside the box (110); The fixing assembly (120) comprises a rotating disk (121), the upper surface of the rotating disk (121) is fixedly connected to a supporting block (122), one side of the supporting block (122) is provided with a fixing plate (123), the upper side of the fixing plate (123) is fixedly connected to two groups of limiting plates (124), the two groups of limiting plates (124) are provided with limiting rods (125), a connecting rod (126) is inserted into the rotating disk (121), a worm wheel (127) is provided below the connecting rod (126), and one side of the worm wheel (127) is meshed with a worm (128).

2. The automatic flat-end machine for elbow pipe fittings according to claim 1, characterized in that: The outer lower surface of the box body (110) is fixedly connected to a support leg (111), the interior of the box body (110) is fixedly connected to an inclined plate (112), a collection box (113) is movably provided on the box body (110), and a grinding device (114) is provided above the collection box (113).

3. The automatic flat-end machine for elbow pipe fittings according to claim 2, characterized in that: A handle (1131) is fixedly connected to one side surface of the collection box (113), a telescopic rod (1141) is fixedly connected to one side surface of the grinding device (114), the other end of the grinding device (114) is inserted into the box body (110) and is fixedly connected to a cylinder (1142), and the cylinder (1142) is fixedly connected to the outer surface of the box body (110).

4. The automatic flat-end machine for elbow pipe fittings according to claim 3, characterized in that: The turntable (121) is provided with a slot (1211); a fixing rod (1212) is fixedly connected to the lower surface of the turntable (121); a first motor (1213) is rotatably connected to the bottom end of the fixing rod (1212); the first motor (1213) is fixedly mounted on the inner upper surface of the box body (110); and the support block (122) is fixedly mounted on the upper surface of the slot (1211).

5. The automatic flat-end machine for elbow pipe fittings according to claim 4, characterized in that: The upper surface of the fixing plate (123) is fixedly connected with an arc block (1231), one end of the arc block (1231) is fixedly connected with a fixing ring (1232), the upper surfaces of the two groups of limiting plates (124) are fixedly connected with two groups of fixing blocks (1241), the limiting rod (125) is inserted into the fixing block (1241), the outer wall of the limiting rod (125) is fixedly connected with the limiting block (1251), and one end of the limiting rod (125) is fixedly connected with a pulling block (1252).

6. The automatic flat-end machine for elbow pipe fittings according to claim 5, characterized in that: The top end of the connecting rod (126) is fixedly connected to a connecting block (1261), the upper surface of the connecting block (1261) is fixedly connected to a pressure plate (1262), the connecting rod (126) is inserted into the slot (1211), the lower surface of the pressure plate (1262) is attached to the upper surface of the support block (122), the bottom end of the connecting rod (126) is fixedly connected to a mounting block (1263), the lower surface of the mounting block (1263) is fixedly connected to a fixing column (1264), and the bottom end of the fixing column (1264) is fixedly connected to the upper surface of the worm gear (127).

7. The automatic flat-end machine for elbow pipe fittings according to claim 6, characterized in that: The fixing rod (1212) is inserted into the worm wheel (127), one end of the worm (128) is rotatably connected to a second motor (1281), and the second motor (1281) is fixedly connected to the outer side surface of the box body (110).

Citation Information

Patent Citations

  • Automatic elbow flattening machine

    CN216881223U