Diamond abrasive particle ordered arrangement device for brazing diamond grinding disc

By designing an orderly arrangement device for brazed diamond abrasives, the uniform distribution and orderly arrangement of diamond abrasives are achieved by using the cooperation of driven blocks, active blocks and arrangement of arrangement of the arrangement frames and the role of scrapers. The cloth solves the problem of uneven layout of diamond abrasive particles in the prior art.

CN222472152UActive Publication Date: 2025-02-14HENAN MECHANICAL & ELECTRICAL VOCATIONAL COLLEGE
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Patent Information

Application Number
CN202420393022.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-14
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

In the prior art, diamond abrasive particles are prone to uneven adsorption due to uneven air flow distribution during the arrangement process, which affects the uniformity of diamond abrasive particles on the workpiece.

Method used

An orderly arrangement device for brazed diamond abrasives is designed. Through a work frame, pulley, belt, electromagnet and driving mechanism, the uniform distribution and orderly arrangement of diamond abrasives are achieved. The device realizes the reciprocating jitter of the diamond abrasive particles through the cooperation of the driven block, the active block and the arrangement frame, and uses the scraper to improve the uniform distribution of the abrasive particles.

Benefits of technology

Through this device, diamond abrasive particles can be evenly distributed in the arrangement frame, and through the action of the scraper, the uniform distribution of abrasive particles is further improved, thereby realizing the uniform and orderly arrangement of diamond abrasive particles on the grinding wheel, solving the problem of The problem of uneven layout.

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Abstract

The utility model relates to the technical field of production of brazed diamond grinding wheels, in particular to a diamond abrasive grain orderly arranging device for a brazed diamond grinding disc, which comprises a working frame, belt pulleys are rotatably connected to two sides of the inner wall of the working frame, a belt is in transmission connection with the surface of each belt pulley, and the belt is connected with the working frame. Electromagnets distributed in equal columns are arranged on the surface of the belt, and a driving mechanism is arranged on the surface of the working frame; wherein the driving mechanism comprises a material box fixedly connected to the inner wall of the working frame, and an auger conveying barrel is arranged on the inner wall of the material box; according to the device, the driven block, the driving block and the arrangement frame are utilized, reciprocating shaking of the arrangement frame on diamond abrasive particles is achieved, it is guaranteed that the diamond abrasive particles can be evenly distributed in the arrangement frame, scraping of the reciprocating shaking diamond abrasive particles is achieved through a scraping plate, and therefore the effect that the diamond abrasive particles are evenly distributed in the arrangement frame is improved; therefore, the diamond abrasive particles can be uniformly and orderly distributed on the grinding wheel.
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Description

Technical Field

[0001] The utility model relates to the technical field of brazed diamond grinding wheel production, in particular to a diamond abrasive grain orderly arrangement device for brazed diamond grinding discs. Background Art

[0002] Brazed diamond grinding wheel refers to a tool that fixes diamond particles on the surface of the grinding wheel through a brazing process and is used for grinding and processing various materials. Diamond grinding wheels are mostly processed by using adhesives to arrange diamond abrasive particles on the grinding wheel, and then brazing is performed.

[0003] The Chinese patent "A Diamond Abrasive Arrangement Structure" authorization announcement number "CN219725847U" uses an air pump, an arrangement plate and arrangement holes to arrange diamond abrasive grains on a cold-pressed thin blank workpiece, thereby improving the efficiency of arranging diamond abrasive grains on the workpiece.

[0004] Since the air pump is located in the middle of the two arrangement plates, the generated airflow may be unevenly distributed in the diamond barrel, which may easily cause the diamond abrasives to be unevenly adsorbed on the arrangement plates, thereby affecting the uniformity of the diamond abrasives arranged on the workpiece.

[0005] Therefore, a diamond abrasive grain orderly arrangement device for brazed diamond grinding disc is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a diamond abrasive grain orderly arrangement device for brazed diamond grinding disc in order to solve the above problems, thereby improving the problem of uneven arrangement of diamond abrasive grains on a workpiece.

[0007] The utility model achieves the above-mentioned purpose through the following technical scheme: a diamond abrasive grain orderly arrangement device for brazed diamond grinding disc, comprising: a work frame, both sides of the inner wall of the work frame are rotatably connected with pulleys, the surface of the pulley is transmission-connected with a belt, the surface of the belt is provided with electromagnets distributed in equal rows, and the surface of the work frame is provided with a driving mechanism; wherein the driving mechanism comprises a material box fixedly connected to the inner wall of the work frame, the inner wall of the material box is provided with an auger conveying cylinder, the inner side of the work frame is provided with an arrangement frame, the bottom of the arrangement frame is hinged with a driven block, the bottom of the driven block is hinged with an active block, and the surface of the work frame is provided with a driving component. By utilizing the driven block, the active block and the arrangement frame, the arrangement frame is reciprocatedly shaken to the diamond abrasive grains, ensuring that the diamond abrasive grains can be evenly distributed in the arrangement frame.

[0008] Preferably, the driving assembly includes a first motor fixedly connected to the surface of the work frame, the output shaft of the first motor is fixedly connected to the bottom of the active block, and a scraper is provided on the top of the arrangement frame. The scraper is used to achieve the leveling of the reciprocatingly shaking diamond abrasive grains, thereby improving the uniform distribution of the diamond abrasive grains in the arrangement frame, thereby improving the uniform and orderly arrangement of the diamond abrasive grains on the grinding wheel.

[0009] Preferably, a support plate is fixedly connected to the inner side of the work frame, the top of the support plate is provided with discharge holes distributed in equal rows, the top of the support plate is provided with a through hole, and the surface of the arrangement frame is slidably connected to the inner wall of the through hole.

[0010] Preferably, a guide frame is fixedly connected to the bottom of the support plate, and the front end of the guide frame is connected to the inner wall of the material box. The discharge hole, the through hole and the guide frame are used to collect the diamond abrasive particles shaken out of the arrangement frame and introduce them into the material box. The operation of collecting the diamond abrasive particles shaken out of the arrangement frame is simple.

[0011] Preferably, the bottom of the arrangement frame is rotatably connected to a roller, and the surface of the roller is rollingly connected to the top of the support plate. The roller is used to achieve smooth movement of the arrangement frame on the support plate, thereby improving the effect of the arrangement frame on the reciprocating vibration of the diamond abrasive particles.

[0012] Preferably, the inner wall of the through hole is fixedly connected to a limiting rod, and the inner wall of the arrangement frame is slidably connected to the surface of the limiting rod. The limiting rod is used to limit the arrangement frame in motion, thereby ensuring the stability of the arrangement frame in motion.

[0013] Preferably, the shape of the discharge hole is an isosceles trapezoid. The isosceles trapezoidal discharge hole ensures that the diamond abrasive particles shaken out of the arrangement frame can be better discharged into the discharge hole.

[0014] Preferably, both sides of the top of the support plate are fixedly connected with a connecting frame, and the bottom of the connecting frame is fixedly connected to the top of the scraper. The connecting frame is used to support and limit the scraper, ensuring that the scraper can operate normally.

[0015] The beneficial effects of the utility model are:

[0016] 1. The driven block, the active block and the arrangement frame are used to realize the reciprocating vibration of the diamond abrasive grains, ensuring that the diamond abrasive grains can be evenly distributed in the arrangement frame. The scraper is used to flatten the reciprocating vibration diamond abrasive grains, thereby improving the uniform distribution of the diamond abrasive grains in the arrangement frame, thereby improving the uniform and orderly arrangement of the diamond abrasive grains on the grinding wheel;

[0017] 2. By utilizing the discharge hole, through hole and guide frame, the diamond abrasive grains shaken out of the arrangement frame can be collected and introduced into the material box. The operation of collecting the diamond abrasive grains shaken out of the arrangement frame is simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the driving mechanism structure of the utility model;

[0020] Figure 3 for Figure 2 A magnified view of middle;

[0021] Figure 4 It is a cross-sectional view of the arrangement frame of the utility model.

[0022] In the figure: 1. working frame; 2. pulley; 3. belt; 4. electromagnet; 5. driving mechanism; 51. material box; 52. auger conveyor cylinder; 53. arrangement frame; 54. driven block; 55. active block; 56. driving assembly; 561. first motor; 562. scraper; 563. connecting frame; 564. support plate; 565. limiting rod; 566. discharge hole; 567. material guide frame; 568. through hole; 569. roller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] When implementing: Figure 1-4As shown, a diamond abrasive grain orderly arrangement device for brazing diamond grinding discs comprises: a work frame 1, both sides of the inner wall of the work frame 1 are rotatably connected with pulleys 2, the surface of the pulley 2 is transmission-connected with a belt 3, the surface of the belt 3 is provided with electromagnets 4 distributed in equal rows, and the surface of the work frame 1 is provided with a driving mechanism 5; wherein the driving mechanism 5 comprises a material box 51 fixedly connected to the inner wall of the work frame 1, the inner wall of the material box 51 is provided with an auger conveying cylinder 52, the inner side of the work frame 1 is provided with an arrangement frame 53, and the arrangement frame 54 is arranged on the inner side of the work frame 1. A driven block 54 is hinged at the bottom of the cloth frame 53, and an active block 55 is hinged at the bottom of the driven block 54. A driving assembly 56 is arranged on the surface of the working frame 1, and the driving assembly 56 includes a first motor 561 fixedly connected to the surface of the working frame 1, and the output shaft of the first motor 561 is fixedly connected to the bottom of the active block 55. A scraper 562 is arranged on the top of the arrangement frame 53, and connecting frames 563 are fixedly connected to both sides of the top of the support plate 564, and the bottom of the connecting frame 563 is fixedly connected to the top of the scraper 562.

[0025] The auger conveying cylinder 52 includes an auger, a feed cylinder and a second motor. The feed cylinder is fixed to the inner wall of the material box 51, the auger is rotatably connected to the inner top wall of the feed cylinder, the surface of the second motor is fixedly connected to the surface of the feed cylinder, the output shaft of the second motor is fixedly connected to the top of the auger, and the discharge end of the feed cylinder is inclined downward.

[0026] When diamond abrasive grains need to be arranged on the surface of the grinding wheel, the auger conveying cylinder 52 is started. After the auger conveying cylinder 52 transports a certain amount of diamond abrasive grains in the material box 51 to the arrangement frame 53, the auger conveying cylinder 52 is closed, and the first motor 561 is started. The output shaft of the first motor 561 rotates to drive the active block 55 to rotate, and the active block 55 rotates to pull the driven block 54 to move back and forth. The reciprocating movement of the driven block 54 drives the arrangement frame 53 to move back and forth, so that the diamond abrasive grains shake back and forth in the arrangement frame 53, and the scraper 562 scrapes the diamond abrasive grains flat, the electromagnet 4 adsorbs the grinding wheel and applies pressure-sensitive adhesive to the grinding wheel, and the belt 3 drives the corresponding grinding wheel to move to the arrangement frame 53 for uniform and orderly arrangement. After arrangement, the grinding wheel is transported to the next link for brazing operation.

[0027] like Figure 2 As shown, a support plate 564 is fixedly connected to the inner side of the work frame 1, and discharge holes 566 distributed in equal rows are opened on the top of the support plate 564. A through hole 568 is opened on the top of the support plate 564. The surface of the arrangement frame 53 is slidably connected to the inner wall of the through hole 568. The shape of the discharge hole 566 is an isosceles trapezoid. A material guide frame 567 is fixedly connected to the bottom of the support plate 564, and the front end of the material guide frame 567 is connected to the inner wall of the material box 51.

[0028] The diamond abrasive grains fall out of the arrangement frame 53 during the reciprocating shaking, and fall into the material guide frame 567 through the discharge hole 566 and the through hole 568. Since the material guide frame 567 is inclined, the diamond abrasive grains in the material guide frame 567 roll into the material box 51.

[0029] like Figure 3 As shown, the bottom of the arrangement frame 53 is rotatably connected to a roller 569, and the surface of the roller 569 is rollingly connected to the top of the support plate 564. The reciprocating movement of the arrangement frame 53 drives the roller 569 to roll on the support plate 564, and the roller 569 ensures the smooth movement of the arrangement frame 53 on the support plate 564.

[0030] like Figure 3 As shown, the inner wall of the through hole 568 is fixedly connected to the limiting rod 565, and the inner wall of the arrangement frame 53 is slidably connected to the surface of the limiting rod 565. The limiting rod 565 is used to limit the moving arrangement frame 53.

[0031] When the utility model is in use, the auger conveying cylinder 52 is started, and after a certain amount of diamond abrasive grains in the material box 51 are conveyed to the arrangement frame 53, the auger conveying cylinder 52 is closed, and the first motor 561 is started. The output shaft of the first motor 561 rotates through the active block 55 and the driven block 54 to drive the arrangement frame 53 to move back and forth, so that the diamond abrasive grains reciprocate and shake in the arrangement frame 53, and the scraper 562 flattens the diamond abrasive grains, the electromagnet 4 absorbs the grinding wheel and applies pressure-sensitive adhesive to the grinding wheel, and the belt 3 drives the corresponding grinding wheel to move to the arrangement frame 53 for uniform and orderly arrangement. After arrangement, the grinding wheel is conveyed to the next link for brazing operation.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A diamond abrasive grain orderly arrangement device for brazing diamond grinding disc, characterized in that: include: A working frame (1), wherein both sides of the inner wall of the working frame (1) are rotatably connected to pulleys (2), the surface of the pulley (2) is transmission-connected to a belt (3), the surface of the belt (3) is provided with electromagnets (4) distributed in equal rows, and the surface of the working frame (1) is provided with a driving mechanism (5); The driving mechanism (5) comprises a material box (51) fixedly connected to the inner wall of the working frame (1); the inner wall of the material box (51) is provided with an auger conveying cylinder (52); an arrangement frame (53) is provided on the inner side of the working frame (1); a driven block (54) is hingedly connected to the bottom of the arrangement frame (53); an active block (55) is hingedly connected to the bottom of the driven block (54); and a driving assembly (56) is provided on the surface of the working frame (1).

2. The diamond abrasive grain orderly arrangement device for brazed diamond grinding disc according to claim 1, characterized in that: The driving assembly (56) comprises a first motor (561) fixedly connected to the surface of the working frame (1), the output shaft of the first motor (561) being fixedly connected to the bottom of the active block (55), and a scraper (562) is provided on the top of the arrangement frame (53).

3. The diamond abrasive grain orderly arrangement device for brazed diamond grinding disc according to claim 2, characterized in that: A support plate (564) is fixedly connected to the inner side of the working frame (1), and the top of the support plate (564) is provided with discharge holes (566) distributed in equal rows, and the top of the support plate (564) is provided with a through hole (568), and the surface of the arrangement frame (53) is slidably connected to the inner wall of the through hole (568).

4. The diamond abrasive grain orderly arrangement device for brazed diamond grinding disc according to claim 3, characterized in that: A material guide frame (567) is fixedly connected to the bottom of the support plate (564), and the front end of the material guide frame (567) is connected to the inner wall of the material box (51).

5. The diamond abrasive grain orderly arrangement device for brazed diamond grinding disc according to claim 3, characterized in that: The bottom of the arrangement frame (53) is rotatably connected to a roller (569), and the surface of the roller (569) is rollingly connected to the top of the support plate (564).

6. The diamond abrasive grain orderly arrangement device for brazed diamond grinding disc according to claim 3, characterized in that: The inner wall of the through hole (568) is fixedly connected to the limiting rod (565), and the inner wall of the arrangement frame (53) is slidably connected to the surface of the limiting rod (565).

7. The diamond abrasive grain orderly arrangement device for brazed diamond grinding disc according to claim 3, characterized in that: The shape of the discharge hole (566) is an isosceles trapezoid.

8. The diamond abrasive grain orderly arrangement device for brazed diamond grinding disc according to claim 3, characterized in that: Both sides of the top of the support plate (564) are fixedly connected to connecting frames (563), and the bottom of the connecting frame (563) is fixedly connected to the top of the scraper (562).

Citation Information

Patent Citations

  • Diamond abrasive arrangement structure

    CN219725847U