Tool for preventing product from shaking
By designing a tool that includes a variety of fixing and positioning devices, the problem of long pipe fittings and steel parts shaking during processing is solved, and higher processing accuracy and product quality is achieved, and suitable for products of different sizes.
Patent Information
- Application Number
- CN202420412023.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-04
AI Technical Summary
When processing long pipe fittings and steel parts, existing tooling designs cannot effectively fix the product, resulting in the product being easily shaken during processing, affecting the processing accuracy and product quality.
A tooling including tooling table, positioning cylinder seat, clamping plate, support cylinder, compression cylinder and distance sensor is designed. Through multi-point fixing and precise positioning, the stability of the product during processing is ensured.
Through multi-point fixation and precise positioning, the tooling effectively prevents product shaking, improves processing accuracy and product quality, is suitable for rod products of different sizes, and is convenient for replacement and installation of parts.
Smart Images
Figure CN222472195U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing tooling, in particular to a tooling for preventing products from shaking. Background Art
[0002] Long pipes and steel parts require a matching tooling table when processing to ensure that they do not shake and maintain stability during the processing and production process. This type of tooling design needs to provide stable support and positioning.
[0003] The current design of long pipes and steel parts may not be secure enough to fix the product, causing the product to shake easily during processing, affecting the processing accuracy. This shaking may be caused by fewer fixing points or the fixing point placement is not accurate enough, resulting in deviation, dislocation or instability during product processing. This will directly affect the quality of the product and the accuracy of processing, and increase the rework rate.
[0004] Therefore, there is an urgent need for a tooling that can prevent product shaking and solve the technical defects proposed in the above-mentioned technology. Utility Model Content
[0005] The utility model aims to provide a tooling for preventing products from shaking, so as to solve the problem in the background technology that products are prone to shaking during processing, thus affecting the processing accuracy.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tooling to prevent the product from shaking, comprising a tooling table and a positioning cylinder seat, wherein the bottom sides of the tooling table are respectively fixedly connected with supporting feet, the front and rear ends of the tooling table are fixedly connected with rope hooks, the top left front and right rear of the top of the tooling table are fixedly connected with positioning cylinder seats, the top of the positioning cylinder seat is fixedly equipped with a positioning cylinder, the piston rod of the positioning cylinder is fixedly connected with a clamping plate, two groups of supporting cylinder seats are fixedly arranged at the rear of the top of the tooling table, and the top of the supporting cylinder seat is fixedly equipped with A support cylinder, a piston rod of the support cylinder is fixedly connected to a support plate, a clamping cylinder seat is fixedly connected to the front of the top of the workbench, a clamping cylinder is fixedly assembled on the top of the clamping cylinder seat, and the piston rod of the clamping cylinder is fixedly connected to a pressure plate. Two groups of adjustment grooves are opened inside the workbench, and supports are respectively embedded in the adjustment grooves. The supports are located on both sides of the top of the workbench, and a rod product is supported on the top. The rod product is located between the pressure plate and the support plate, and two groups of distance sensors are built-in on the top surface of the workbench, which are located below the rod product.
[0007] Preferably, the clamping plates are two groups of "Z"-shaped steel plates, which are centrally symmetrical about the center of the tooling table.
[0008] Preferably, a servo motor is fixed at the center position of the bottom end of the workbench, and the output shaft of the servo motor is fixedly connected to a turntable, and the turntable is movably connected to the bottom end of the workbench. Movable rods are hinged on the left and right sides of the turntable, and the ends of the movable rods are respectively hinged with connecting rods, and the ends of two groups of connecting rods are respectively fixedly connected to the bottom end of the support, and the connecting rods are parallel to each other.
[0009] Preferably, the top of the support is provided with an arc-shaped groove, which is combined to form a support unit that is supported on the left and right sides of the bottom end of the rod product.
[0010] Preferably, the tooling table has multiple groups of mounting holes evenly arranged around the supporting cylinder seat and the pressing cylinder seat, so as to fix the positions of the pressing cylinder seat and the supporting cylinder seat.
[0011] Preferably, the supporting cylinders are provided in two groups, the pressing cylinders are provided in one group, and the supporting cylinders and the pressing cylinders are arranged at intervals in the horizontal direction.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the tooling for preventing product shaking not only realizes multi-point fixation, prevents product shaking, improves processing accuracy, realizes good support for rod products of different sizes, has better product adaptability and flexibility, but also realizes easy replacement, installation and disassembly of parts;
[0013] (1) By setting a positioning cylinder, a clamping plate, a supporting cylinder, a supporting plate, a pressing plate, a pressing cylinder, and a distance sensor, the rod product is placed on the support, and then the positioning cylinder is started, and the left and right sides of the rod product are clamped synchronously by the clamping plate. Two sets of "Z"-shaped clamping plates clamp the rod product, and then the rod product is supported upward by the supporting cylinder, and then the rod product is pressed downward from the top by the pressing plate. The rod product is applied with vertical forces by the supporting plate and the pressing plate respectively, and fixed from multiple directions. At the same time, infrared rays are emitted by the distance sensor and the distance between the bottom end of the rod product and the surface of the workbench is measured, so that the support points of the two sets of support plates are consistent with the top of the support, ensuring the horizontal placement of the rod product. Through multi-point fixation, the product is prevented from shaking and the processing accuracy is improved;
[0014] (2) By providing a support, a servo motor, a turntable, a movable rod, a connecting rod, and an adjustment slot, before placing the product, the opening and closing distance of the support is first calculated according to its size, and the servo motor is driven to drive the turntable to rotate. The two sets of movable rods pull the connecting rod to move relative to each other, so that the support slides back and forth in the adjustment slot. The support assembly is closed to form a bottom support, which can well support rod products of different sizes, and has better product adaptability and flexibility;
[0015] (3) The product is provided with two groups of supporting cylinders and one group of clamping cylinders by providing a supporting cylinder, a clamping cylinder and mounting holes. The mounting holes are used to fix the mounting positions of the supporting cylinder seat and the clamping cylinder seat, respectively, so as to facilitate the replacement, installation and disassembly of parts and components, and facilitate the later maintenance of the tooling, and have better adaptability to rod products of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the support structure of the utility model when viewed from above;
[0018] Figure 3 This is a schematic diagram of the enlarged structure of the turntable of the utility model when viewed from above;
[0019] Figure 4 It is a schematic diagram of the top view of the structure of the tooling platform of the utility model.
[0020] In the figure: 1. Workbench; 2. Rope hook; 3. Support foot; 4. Positioning cylinder seat; 5. Positioning cylinder; 6. Clamp; 7. Rod product; 8. Distance sensor; 9. Clamping cylinder; 10. Pressing plate; 11. Clamping cylinder seat; 12. Support plate; 13. Support; 14. Support cylinder; 15. Support cylinder seat; 16. Adjustment slot; 17. Connecting rod; 18. Turntable; 19. Movable rod; 20. Servo motor; 21. Mounting hole. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example 1: Please refer to Figure 1-4A tooling for preventing products from shaking, comprising a tooling table 1 and a positioning cylinder seat 4, wherein the bottom two sides of the tooling table 1 are fixedly connected with supporting feet 3, the front and rear ends of the tooling table 1 are fixed with rope hooks 2, the left front and right rear ends of the top of the tooling table 1 are fixedly connected with positioning cylinder seats 4, the top of the positioning cylinder seat 4 is fixedly equipped with a positioning cylinder 5, the piston rod of the positioning cylinder 5 is fixedly connected with a clamping plate 6, two groups of supporting cylinder seats 15 are fixedly arranged at the rear of the top of the tooling table 1, the top of the supporting cylinder seat 15 is fixedly equipped with a supporting cylinder 14, the piston rod of the supporting cylinder 14 is fixedly connected with a supporting plate 12, the front of the top of the tooling table 1 is fixedly connected with a clamping cylinder seat 11, and the clamping cylinder seat 1 1 is fixedly equipped with a clamping cylinder 9 at the top, and the piston rod of the clamping cylinder 9 is fixedly connected with a pressing plate 10. Two groups of adjustment grooves 16 are opened inside the tooling table 1, and supports 13 are respectively embedded in the adjustment grooves 16. The supports 13 are located on both sides of the top of the tooling table 1, and a rod product 7 is supported on the top. The rod product 7 is located between the pressing plate 10 and the supporting plate 12. Two groups of distance sensors 8 are built-in on the top surface of the tooling table 1, which are located below the rod product 7. The clamping plate 6 is two groups of "Z"-shaped steel plates, which are centrally symmetrical about the center of the tooling table 1. Two groups of support cylinders 14 are provided, and one group of clamping cylinders 9 is provided. The support cylinders 14 and the clamping cylinders 9 are arranged at intervals in the horizontal direction;
[0023] Specifically, Figure 1 , Figure 2 and Figure 4 As shown, the rod product 7 is placed on the support 13, and then the positioning cylinder 5 is started, and the left and right sides of the rod product 7 are clamped synchronously by the clamping plate 6. Two groups of "Z"-shaped clamping plates 6 clamp the rod product 7, and then the rod product 7 is supported upward by the supporting cylinder 14, and then the rod product 7 is pressed downward from the top by the pressing plate 10. The rod product 7 is applied with vertical forces by the supporting plate 12 and the pressing plate 10 respectively, and fixation is achieved from multiple directions. At the same time, infrared rays are emitted by the distance sensor 8 and the distance between the bottom end of the rod product 7 and the surface of the workbench 1 is measured, so that the supporting points of the two groups of support plates 12 are consistent with the top of the support 13, thereby ensuring the horizontal placement of the rod product 7.
[0024] Embodiment 2: A servo motor 20 is fixed at the center of the bottom end of the tooling table 1, and the output shaft of the servo motor 20 is fixedly connected to a turntable 18, which is movably connected to the bottom end of the tooling table 1. The left and right sides of the turntable 18 are hinged with movable rods 19, and the ends of the movable rods 19 are respectively hinged with connecting rods 17. The ends of the two groups of connecting rods 17 are respectively fixedly connected to the bottom end of the support 13, and the connecting rods 17 are parallel to each other. The top of the support 13 is provided with an arc-shaped groove, which are combined to form a support unit that is respectively supported on the left and right sides of the bottom end of the rod product 7;
[0025] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, before placing the product, the opening and closing distance of the support 13 is first calculated according to its size, and the servo motor 20 is driven to drive the turntable 18 to rotate. The two sets of movable rods 19 pull the connecting rod 17 to move relative to each other, so that the support 13 slides relatively back and forth in the adjustment groove 16. The supports 13 are combined and closed to form a bottom support, which can well support rod products 7 of different sizes.
[0026] Embodiment 3: The tooling table 1 is evenly provided with a plurality of mounting holes 21 around the supporting cylinder seat 15 and the pressing cylinder seat 11, for fixing the positions of the pressing cylinder seat 11 and the supporting cylinder seat 15;
[0027] Specifically, Figure 1 and Figure 4 As shown, the product is provided with two groups of supporting cylinders 14 and one group of clamping cylinders 9, and the mounting positions of the supporting cylinder seats 15 and the clamping cylinder seats 11 are fixed respectively through mounting holes 21, so as to facilitate the replacement, installation and disassembly of parts.
[0028] Working principle: place the rod product 7 on the support 13, drive the servo motor 20 to drive the turntable 18 to rotate, and the two groups of movable rods 19 pull the connecting rod 17 to move relatively, so that the support 13 slides relatively forward and backward in the adjustment groove 16, and the support 13 is combined and closed to form a bottom support, which can support rod products 7 of different sizes well, and then start the positioning cylinder 5, and clamp the left and right sides of the rod product 7 synchronously through the clamping plate 6, and clamp the rod product 7 with two groups of "Z"-shaped clamping plates 6, and then support the rod product 7 upward through the support cylinder 14, and then press the rod product 7 downward from the top through the pressing plate 10, and apply up and down forces to the rod product 7 through the support plate 12 and the pressing plate 10 respectively, so as to achieve fixation from multiple directions, and at the same time, emit infrared rays through the distance sensor 8 and measure the distance between the bottom end of the rod product 7 and the surface of the workbench 1, so that the support points of the two groups of support plates 12 are consistent with the top of the support 13, so as to ensure the horizontal placement of the rod product 7.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A tool for preventing a product from shaking, comprising a tooling table (1) and a positioning cylinder seat (4), characterized in that: The bottom sides of the tooling platform (1) are respectively fixedly connected with supporting feet (3), the front and rear ends of the tooling platform (1) are both fixedly connected with rope hooks (2), the top left front and right rear of the tooling platform (1) are both fixedly connected with positioning cylinder seats (4), the top of the positioning cylinder seat (4) is fixedly equipped with a positioning cylinder (5), the piston rod of the positioning cylinder (5) is fixedly connected with a clamping plate (6), two groups of supporting cylinder seats (15) are fixedly installed at the rear of the top of the tooling platform (1), the top of the supporting cylinder seat (15) is fixedly equipped with a supporting cylinder (14), the piston rod of the supporting cylinder (14) is fixedly connected with a supporting plate (12), and the tooling platform (1) is fixedly connected with a supporting plate (12). 1) A clamping cylinder seat (11) is fixedly connected to the front of the top, a clamping cylinder (9) is fixedly installed on the top of the clamping cylinder seat (11), and the piston rod of the clamping cylinder (9) is fixedly connected to a pressure plate (10). Two groups of adjustment grooves (16) are opened inside the tooling table (1), and supports (13) are respectively embedded in the adjustment grooves (16). The supports (13) are located on both sides of the top of the tooling table (1), and a rod product (7) is supported on the top. The rod product (7) is located between the pressure plate (10) and the support plate (12). Two groups of distance sensors (8) are built-in on the top surface of the tooling table (1), and are located below the rod product (7).
2. A tool for preventing product shaking according to claim 1, characterized in that: The clamping plates (6) are two groups of "Z"-shaped steel plates, which are centrally symmetrical about the center of the tooling platform (1).
3. The tooling for preventing product shaking according to claim 1, characterized in that: A servo motor (20) is fixed at the center of the bottom end of the workbench (1); the output shaft of the servo motor (20) is fixedly connected to a turntable (18); the turntable (18) is movably connected to the bottom end of the workbench (1); movable rods (19) are hinged on both left and right sides of the turntable (18); the ends of the movable rods (19) are respectively hinged to connecting rods (17); the ends of the two groups of connecting rods (17) are respectively fixedly connected to the bottom end of the support (13); and the connecting rods (17) are parallel to each other.
4. A tool for preventing product shaking according to claim 3, characterized in that: The top of the support (13) is provided with an arc-shaped groove, which is combined to form a support unit that is supported on the left and right sides of the bottom end of the rod product (7).
5. The tooling for preventing product shaking according to claim 1, characterized in that: The tooling platform (1) is evenly provided with a plurality of groups of mounting holes (21) around the supporting cylinder seat (15) and around the pressing cylinder seat (11), which are used to fix the positions of the pressing cylinder seat (11) and the supporting cylinder seat (15).
6. The tooling for preventing product shaking according to claim 1, characterized in that: The supporting cylinders (14) are provided in two groups, and the pressing cylinders (9) are provided in one group. The supporting cylinders (14) and the pressing cylinders (9) are arranged at intervals in the horizontal direction.