HDPE pipe cutting device

By designing an HDPE pipe cutting device with automatic material transport and protective mechanism, the problem of low pipe handling and cutting efficiency in the prior art is solved, efficient automatic material transport and cutting of pipes is achieved, and the overall cutting efficiency and cut quality are improved.

CN222472635UActive Publication Date: 2025-02-14JIANGSU JIETONG PIPE IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420978601.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-14
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing HDPE pipe cutting devices have problems of difficulty and low efficiency during handling and cutting, resulting in slow cutting speed, waste of manpower and uneven cuts.

Method used

An HDPE pipe cutting device including material transport mechanism, protective mechanism and limiting mechanism is designed. The automatic material transport of the pipe is realized by driving the transmission belt through a servo motor. The protective mechanism and limiting mechanism ensure the safety and stability of the pipe during transportation. .

Benefits of technology

The automatic material transport mechanism significantly saves the operator's handling time and manpower, improves cutting speed and efficiency, and avoids the problem of uneven cuts.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222472635U_ABST
    Figure CN222472635U_ABST
Patent Text Reader

Abstract

The utility model provides an HDPE pipe cutting device which comprises a bottom plate, vertical plates are fixedly installed on the front side and the rear side of the top of the bottom plate, an installation plate is fixedly installed on the left side of each vertical plate, a cutting blade is movably connected to the inner side of each installation plate, an L-shaped plate is fixedly installed on the front side of the outer side of each vertical plate, and a pipe body is arranged on the inner side of each vertical plate. And a material conveying mechanism is arranged on the front side of the L-shaped plate and comprises a servo motor, the output end of the servo motor is fixedly connected with a driving rotating shaft, and the right side of the front side of the vertical plate is movably connected with a driven rotating shaft. By arranging the material conveying mechanism, automatic material conveying work can be conducted on the pipes, the time and labor for operators to carry the pipes by themselves are saved, the time consumed when plates are carried is shortened, the overall pipe cutting speed is increased, the situation that the operators carry the pipes by themselves, the time consumed when the operators carry the pipes is long is avoided, and the working efficiency is improved. And the overall cutting efficiency is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a cutting device, in particular to a HDPE pipe cutting device, and belongs to the technical field of HDPE pipes. Background Art

[0002] HDPE is a highly crystalline, non-polar thermoplastic resin. The appearance of the original HDPE is milky white, and it is translucent to a certain extent in the thin cross section. PE has excellent resistance to most domestic and industrial chemicals. Certain types of chemicals will produce chemical corrosion, such as corrosive oxidizers (concentrated nitric acid), aromatic hydrocarbons (xylene) and halogenated hydrocarbons (carbon tetrachloride). The polymer is non-hygroscopic and has good water vapor resistance. It can be used for packaging purposes. HDPE has good electrical properties, especially high dielectric strength of insulation, which makes it very suitable for wires and cables. Medium to high molecular weight grades are impact resistant, which is the case at room temperature or even at low temperatures of -40F;

[0003] A Chinese patent publication (publication number: CN 212859689 U) discloses a HDPE pipe cutting device, which relates to the field of pipe cutting technology, in order to solve the problem that the pipe is prone to shaking during the existing pipe cutting process, which increases the difficulty of cutting for the staff, and the shaking will cause the incision of the pipe body to be uneven. The HDPE pipe cutting device includes an adjustment mechanism, a limit mechanism, a fixed clamp mechanism, and a movable clamp mechanism, and the adjustment mechanism is slidably connected inside the frame mechanism. First, determine the length of the pipe groove to be cut, and then adjust the distance between the second clamp base at the upper end of the card plate and the first clamp base at the front end of the top of the bracket through the cooperation of the rack, the driven gear, and the driving gear. Next, the first jacket is opened by the cooperation of the right rotating shaft, and then the second jacket is opened by the cooperation of the right rotating shaft. Next, one end of the pipe is placed in the clamp groove of the first clamp base, and then the other end of the pipe is placed in the clamp groove of the second clamp base.

[0004] However, when cutting the pipe, the operator is required to move the pipe to the cutting device. As described in the above case, the size of the pipe is often large, so the operator is often more laborious when moving the pipe. At the same time, moving the pipe will also take a certain amount of time, which will in turn affect the overall cutting speed, waste more manpower, and reduce the cutting efficiency. For this reason, a HDPE pipe cutting device is proposed. Utility Model Content

[0005] In view of this, the utility model provides a HDPE pipe cutting device to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the utility model is implemented as follows: the HDPE pipe cutting device comprises a bottom plate, the front and rear sides of the top of the bottom plate are fixedly installed with vertical plates, the left side of the vertical plate is fixedly installed with a mounting plate, the inner side of the mounting plate is movably connected with a cutting blade, the front side of the outer side of the vertical plate is fixedly installed with an L-shaped plate, and the inner side of the vertical plate is provided with a pipe body;

[0007] A material transport mechanism is provided on the front side of the L-shaped plate, and the material transport mechanism includes a servo motor, an output end of the servo motor is fixedly connected to a driving shaft, a driven shaft is movably connected to the right side of the front side of the vertical plate, a transmission belt is movably connected to the outer surfaces of the driven shaft and the driving shaft, connecting rods are fixedly connected to the rear sides of the driving shaft and the driven shaft, connecting blocks are fixedly installed on the front and rear sides of the outer surface of the connecting rod, a mounting block is movably connected to the outer side of the connecting block, and a top plate is fixedly installed on the top of the mounting block.

[0008] Further preferably, a movable groove is opened on the inner side of the vertical plate, a movable rod is fixedly mounted on the outer side of the mounting block, and the outer side of the movable rod is slidably connected to the inner cavity of the movable groove.

[0009] Further preferably, a supporting plate is fixedly mounted on the top of the top plate, a supporting block is fixedly mounted on the top of the vertical plate, and the outer surfaces of the supporting plate and the supporting block are bonded with rubber.

[0010] Further preferably, a protective mechanism is provided on the top of the base plate, and the protective mechanism includes a bidirectional motor, which is fixedly installed at the middle end of the top of the base plate, and the output ends on the front and rear sides of the bidirectional motor are fixedly connected with a screw rod through a rotating shaft, and the outer surface of the screw rod is threadedly connected with a screw block, and an L-shaped rod is fixedly installed on the top of the screw block, and a baffle is fixedly installed on the inner side of the L-shaped rod.

[0011] Further preferably, plug rods are fixedly installed on both left and right sides of the outer side of the vertical plate, circular grooves are opened on both left and right sides of the baffle, and the plug rods are movably connected in the inner cavity of the circular grooves.

[0012] Further preferably, a limit plate is fixedly mounted on the outer side of the screw rod, and the diameter of the limit plate is larger than the diameter of the inner side of the screw block.

[0013] Further preferably, both the front and rear sides of the top of the bottom plate are provided with limiting grooves, and the bottom of the screw block is slidably connected to the inner cavity of the limiting groove.

[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0015] 1. The utility model can automatically transport pipes by setting up a material transport mechanism, saving the time and manpower of operators in transporting pipes by themselves, shortening the time spent on transporting plates, and improving the overall speed of pipe cutting, avoiding operators from transporting pipes by themselves, which takes a long time and reduces the overall cutting efficiency.

[0016] Second, the utility model can limit the moving direction of the installation block by setting the moving rod and the moving groove, avoiding the problem that the support plate cannot automatically transport the pipe on the top of the support block to the left side. By setting the support plate and the support block, the pipe can be supported. Due to the rubber bonded on the surface, scratches on the surface of the pipe can be avoided due to friction when the pipe is transported. By setting the protective mechanism, the pipe in transportation can be protected to prevent the pipe from falling from the top of the support block and the support plate to the ground during transportation, so that the pipe is damaged. By setting the plug rod and the circular groove, the baffle can be supported and the moving direction can be limited to avoid the baffle from being offset in direction when moving, and the protection effect cannot be played on all the pipe bodies. By setting the limiting piece, the screw block can be prevented from falling off the surface of the screw rod when moving outward, and then the spacing on the inner side of the baffle cannot be adjusted, resulting in the inability to protect the pipe. By setting the limiting groove, the movement of the screw block can be limited to prevent it from rotating synchronously with the thread on the surface of the screw rod during movement.

[0017] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is the main structure diagram of the utility model;

[0020] Figure 2 This is a structural diagram of the protection mechanism of the utility model;

[0021] Figure 3 This is a structural diagram of the material transport mechanism of the utility model;

[0022] Figure 4This is the internal structure diagram of the material transport mechanism of the utility model.

[0023] 1. Bottom plate; 2. Material transport mechanism; 201. Servo motor; 202. Driving shaft; 203. Driven shaft; 204. Transmission belt; 205. Connecting rod; 206. Connecting block; 207. Mounting block; 208. Top plate; 209. Support plate; 210. Support block; 211. Moving groove; 212. Moving rod; 3. Protection mechanism; 301. Bidirectional motor; 302. Screw rod; 303. Screw block; 304. L-shaped rod; 305. Baffle; 306. Circular groove; 307. Insert rod; 308. Limiting plate; 309. Limiting groove; 4. Vertical plate; 5. Mounting plate; 6. Cutting blade; 7. L-shaped plate; 8. Pipe body. DETAILED DESCRIPTION

[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0025] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0026] Example 1

[0027] like Figure 1-4 As shown, the embodiment of the utility model provides a HDPE pipe cutting device, including a bottom plate 1, a vertical plate 4 is fixedly installed on both the front and rear sides of the top of the bottom plate 1, a mounting plate 5 is fixedly installed on the left side of the vertical plate 4, a cutting blade 6 is movably connected to the inner side of the mounting plate 5, an L-shaped plate 7 is fixedly installed on the front side of the outer side of the vertical plate 4, and a pipe body 8 is arranged on the inner side of the vertical plate 4;

[0028] A material transport mechanism 2 is provided on the front side of the L-shaped plate 7, and the material transport mechanism 2 includes a servo motor 201, and the output end of the servo motor 201 is fixedly connected to a driving shaft 202, and the right side of the front side of the vertical plate 4 is movably connected to a driven shaft 203, and the outer surfaces of the driven shaft 203 and the driving shaft 202 are movably connected to a transmission belt 204, and the rear sides of the driving shaft 202 and the driven shaft 203 are fixedly connected to connecting rods 205, and the front and rear sides of the outer surface of the connecting rod 205 are fixedly installed with connecting blocks 206, the outer side of the connecting block 206 is movably connected to a mounting block 207, and the top of the mounting block 207 is fixedly installed with a top plate 208.

[0029] By setting up the material transport mechanism 2, the pipes can be transported automatically, which saves the time and manpower of operators in transporting the pipes by themselves, shortens the time spent on transporting the plates, improves the overall speed of pipe cutting, and avoids the operator transporting the pipes by themselves, which takes a long time and reduces the overall cutting efficiency.

[0030] Example 2

[0031] In one embodiment, a movable groove 211 is opened on the inner side of the vertical plate 4, a movable rod 212 is fixedly installed on the outer side of the mounting block 207, and the outer side of the movable rod 212 is slidably connected to the inner cavity of the movable groove 211. A support plate 209 is fixedly installed on the top of the top plate 208, and a support block 210 is fixedly installed on the top of the vertical plate 4. The outer surfaces of the support plate 209 and the support block 210 are bonded with rubber. A protective mechanism 3 is provided on the top of the bottom plate 1. The protective mechanism 3 includes a bidirectional motor 301, which is fixedly installed at the middle end of the top of the bottom plate 1. The output ends of the front and rear sides of the bidirectional motor 301 are fixedly connected with a screw rod 302 through a rotating shaft. The outer surface of the screw rod 302 is threadedly connected with a screw block 303. An L-shaped rod 304 is fixedly installed on the top of the screw block 303, and a baffle 305 is fixedly installed on the inner side of the L-shaped rod 304.

[0032] By setting the moving rod 212 and the moving groove 211, the moving direction of the installation block 207 can be limited, thereby avoiding the problem that the support plate 209 cannot automatically transport the pipe on the top of the support block 210 to the left. By setting the support plate 209 and the support block 210, the pipe can be supported. Due to the rubber bonded on the surface, scratches on the surface of the pipe due to friction can be avoided when the pipe is transported. By setting the protection mechanism 3, the pipe in transportation can be protected to avoid the pipe falling from the top of the support block 210 and the support plate 209 to the ground during transportation, causing damage to the pipe.

[0033] Example 3

[0034] In one embodiment, an insert rod 307 is fixedly installed on the left and right sides of the outer side of the vertical plate 4, a circular groove 306 is opened on the left and right sides of the baffle 305, the insert rod 307 is movably connected in the inner cavity of the circular groove 306, a limiting plate 308 is fixedly installed on the outer side of the screw rod 302, and the diameter of the limiting plate 308 is larger than the diameter of the inner side of the screw block 303, and limiting grooves 309 are opened on the front and back sides of the top of the bottom plate 1, and the bottom of the screw block 303 is slidably connected in the inner cavity of the limiting groove 309.

[0035] By providing the insertion rod 307 and the circular groove 306, the baffle 305 can be supported and its moving direction can be limited, so as to avoid the baffle 305 being unable to protect all the pipe bodies 8 due to directional deviation when moving. By providing the limiting plate 308, it can be avoided that the screw block 303 falls off the surface of the screw rod 302 when moving outward, and then the spacing on the inner side of the baffle 305 cannot be adjusted, resulting in the inability to protect the pipe. By providing the limiting groove 309, the movement of the screw block 303 can be limited, so as to avoid it rotating synchronously with the thread on the surface of the screw rod 302 during movement.

[0036] When the utility model is working: the output end of the bidirectional motor 301 drives the screw rod 302 to rotate, and through the mutual cooperation with the screw block 303, the L-shaped rod 304 and the baffle 305 move inward synchronously, which can protect the pipes of different lengths. Then the output end of the servo motor 201 drives the active shaft 202 to rotate, and through the mutual cooperation with the driven shaft 203 and the transmission belt 204, the connecting rod 205 drives the connecting block 206 to rotate. At this time, the mounting block 207 moves in a circle through the rotation of the connecting block 206, and the top plate 208 and the support plate 209 move in a circle synchronously. When the support plate 209 moves in a circle to the top, the pipe body 8 can be lifted from the top of the support block 210, and by moving in a circle to the lower left, the pipe body 8 can be gradually moved to the left, and then the automatic material transportation of the pipe body 8 is completed.

[0037] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. HDPE pipe cutting device, characterized by: It comprises a bottom plate (1), a vertical plate (4) is fixedly mounted on both the front and rear sides of the top of the bottom plate (1), a mounting plate (5) is fixedly mounted on the left side of the vertical plate (4), a cutting blade (6) is movably connected to the inner side of the mounting plate (5), an L-shaped plate (7) is fixedly mounted on the front side of the outer side of the vertical plate (4), and a pipe body (8) is arranged on the inner side of the vertical plate (4); A material transport mechanism (2) is provided on the front side of the L-shaped plate (7), and the material transport mechanism (2) comprises a servo motor (201), an output end of the servo motor (201) is fixedly connected to a driving shaft (202), a driven shaft (203) is movably connected to the right side of the front side of the vertical plate (4), a transmission belt (204) is movably connected to the outer surfaces of the driven shaft (203) and the driving shaft (202), a connecting rod (205) is fixedly connected to the rear sides of the driving shaft (202) and the driven shaft (203), a connecting block (206) is fixedly installed on the front and rear sides of the outer surface of the connecting rod (205), an installation block (207) is movably connected to the outer side of the connecting block (206), and a top plate (208) is fixedly installed on the top of the installation block (207).

2. The HDPE pipe cutting device according to claim 1, characterized in that: A moving groove (211) is provided on the inner side of the vertical plate (4), a moving rod (212) is fixedly installed on the outer side of the mounting block (207), and the outer side of the moving rod (212) is slidably connected to the inner cavity of the moving groove (211).

3. The HDPE pipe cutting device according to claim 1, characterized in that: A support plate (209) is fixedly mounted on the top of the top plate (208), and a support block (210) is fixedly mounted on the top of the vertical plate (4). The outer surfaces of the support plate (209) and the support block (210) are both bonded with rubber.

4. The HDPE pipe cutting device according to claim 1, characterized in that: A protection mechanism (3) is provided at the top of the base plate (1), the protection mechanism (3) comprising a bidirectional motor (301), the bidirectional motor (301) being fixedly mounted at the middle end of the top of the base plate (1), the output ends on both the front and rear sides of the bidirectional motor (301) being fixedly connected to a screw rod (302) via a rotating shaft, the outer surface of the screw rod (302) being threadedly connected to a screw block (303), the top of the screw block (303) being fixedly mounted with an L-shaped rod (304), and the inner side of the L-shaped rod (304) being fixedly mounted with a baffle (305).

5. The HDPE pipe cutting device according to claim 4, characterized in that: Insertion rods (307) are fixedly installed on both left and right sides of the outer side of the vertical plate (4), and circular grooves (306) are opened on both left and right sides of the baffle (305), and the insertion rods (307) are movably connected in the inner cavity of the circular groove (306).

6. The HDPE pipe cutting device according to claim 4, characterized in that: A limiting plate (308) is fixedly mounted on the outer side of the screw rod (302), and the diameter of the limiting plate (308) is greater than the diameter of the inner side of the screw block (303).

7. The HDPE pipe cutting device according to claim 4, characterized in that: Limiting grooves (309) are provided on both the front and rear sides of the top of the bottom plate (1), and the bottom of the screw block (303) is slidably connected to the inner cavity of the limiting groove (309).

Citation Information

Patent Citations

  • HDPE pipe cutting device

    CN212859689U