Pearl wool transverse and vertical splitting machine

By designing a pearl cotton horizontal and vertical slitting machine, the compression and slitting mechanism are used to ensure neat cutting, and combined with the chip removal mechanism to absorb debris, the problems of untidy cutting and debris in the existing technology are solved, and the practicality of the slitting machine is improved and environmentally friendly performance.

CN222472759UActive Publication Date: 2025-02-14ANHUI KANGSHANG PACKAGING MATERIAL CO LTD
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Patent Information

Application Number
CN202420260790.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-02-14
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

The existing slitting machines are prone to side slippage and irregular cuts when cutting pearl cotton, and only have one-way slitting function, which reduces practicality and produces debris during cutting, affecting workers' health and environmental protection.

Method used

A pearl cotton horizontal and vertical slitting machine is designed, using a pressing mechanism and a slitting mechanism to ensure that the pearl cotton does not slip sideways during the cutting process and can be cut horizontally and longitudinally; at the same time, the chip removal mechanism absorbs the cutting process. Debris, protect workers and the environment.

Benefits of technology

It realizes neat and uniform cutting of pearl cotton, improves the diversity of slitting functions, avoids the harm of debris to workers and the environment, and improves the practicality and environmental performance of the slitting machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pearl wool horizontal and vertical splitting machine, which relates to the technical field of pearl wool splitting and comprises a support, the left side of the support is fixedly connected with a motor, the inner side of the left end of the support is rotatably connected with a driving roller, the inner side of the right end of the support is rotatably connected with a driven roller, and the driving roller and the driven roller are sleeved with a conveying belt. A pressing mechanism is mounted on the upper side of the left end of the support, a mounting frame is fixedly connected to the middle of the upper end of the support, a slitting mechanism is mounted in the mounting frame, and scrap removing mechanisms are symmetrically mounted on the front side and the rear side of the mounting frame. Under the cooperation of the first hydraulic cylinder, the second hydraulic cylinder, the mounting frame, the rotating rod, the longitudinal cutter, the fixing barrel, the limiting rod and the transverse cutter, pearl wool can be cut in the transverse direction and the longitudinal direction under the action of the longitudinal cutter and the transverse cutter, and the diversity of the slitting function of the device can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pearl cotton slitting, in particular to a pearl cotton horizontal and vertical slitting machine. Background Art

[0002] Polyethylene foam is a non-cross-linked closed-cell structure, also known as EPE pearl cotton, which is a new type of environmentally friendly packaging material. It is composed of countless independent bubbles produced by physical foaming of low-density polyethylene resin. It overcomes the shortcomings of ordinary foamed plastics that are fragile, deformed, and have poor recovery. It has many advantages such as waterproof and moisture-proof, shockproof, sound insulation, heat preservation, good plasticity, strong toughness, recycling, environmental protection, strong impact resistance, etc. It also has good chemical resistance. It is an ideal substitute for traditional packaging materials.

[0003] Slitting machine is a mechanical device that cuts products into multiple narrow materials, commonly used in papermaking machinery, wire and cable mica tape and printing and packaging machinery. The existing technology has the following problems:

[0004] In actual use of the existing slitting machine, when the pearl cotton is cut at intervals on the conveyor belt, it is easy to slip sideways without a limit, causing the cut to be skewed and uneven; and the existing slitting machine only has a one-way slitting function, which greatly reduces the practicality of the slitting machine; at the same time, the existing slitting machine will produce debris when slitting the pearl cotton. These debris are large and small. Small debris will be inhaled into the body of workers, which is unhealthy, and large debris will run into the environment, causing environmental pollution, which is not environmentally friendly. Utility Model Content

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A pearl cotton horizontal and vertical slitting machine comprises a bracket, a motor is fixedly connected to the left side of the bracket, a driving roller is rotatably connected to the inner side of the left end of the bracket, a driven roller is rotatably connected to the inner side of the right end of the bracket, a conveyor belt is sleeved on the outside of the driving roller and the driven roller, a clamping mechanism is installed on the upper side of the left end of the bracket, a mounting frame is fixedly connected to the middle part of the upper end of the bracket, a slitting mechanism is installed inside the mounting frame, chip removal mechanisms are symmetrically installed on the front and rear sides of the mounting frame, a feed port is opened on one side of the mounting frame, and a discharge port is opened on the other side of the mounting frame.

[0007] Preferably: the clamping mechanism includes a fixed frame, the lower end of the fixed frame is fixedly connected to the left side of the upper end of the bracket, a movable block is slidably embedded on the inner side of the fixed frame, a rotating shaft is rotatably connected between two groups of the movable blocks, a pressure roller is fixedly sleeved on the outside of the rotating shaft, the upper end of the movable block is fixedly connected to a spring, and the front and rear inner walls of the fixed frame are symmetrically provided with limiting grooves, and the inner side of the limiting groove is slidably connected to the limiting block.

[0008] Preferably, the upper end of the spring is fixedly connected to the top of the inner cavity of the fixed frame, and the inner side of the limit block is fixedly connected to both the front and rear sides of the movable block.

[0009] Preferably: the slitting mechanism includes a hydraulic cylinder 1, the lower end of the hydraulic cylinder 1 is fixedly connected to the upper end of the mounting frame, one side of the hydraulic cylinder 1 is fixedly connected to a hydraulic cylinder 2, the output end of the hydraulic cylinder 1 is fixedly connected to a mounting frame, the inner side of the mounting frame is rotatably connected to a rotating rod, the outer side of the rotating rod is fixedly sleeved with multiple groups of longitudinal cutters, the top of the inner cavity of the mounting frame is fixedly connected to a fixed cylinder, the internal limit sliding of the fixed cylinder has a limit rod, and the output end of the hydraulic cylinder 2 is fixedly connected to a transverse cutter.

[0010] Preferably, the lower end of the limiting rod is symmetrically fixedly connected to both sides of the upper end of the mounting frame, and the upper end of the transverse cutter is also symmetrically fixedly connected with a fixing cylinder and a limiting rod.

[0011] Preferably: the chip removal mechanism includes a fixed seat 1, one side of the fixed seat 1 is fixedly connected to the middle part of the front and rear sides of the bracket, the upper end of the fixed seat 1 is fixedly connected to a collection box, the interior of the collection box is fixedly connected to an adsorption plate, one side of the fixed seat 1 is fixedly connected to a fixed plate 2, the upper end of the fixed plate 2 is fixedly connected to an exhaust fan, the upper end of the collection box is fixedly connected to a connected conveying pipe, and the top of the conveying pipe is fixedly connected to a connected chip suction head.

[0012] Preferably: a movable door is movably hinged on the front of the collection box, the exhaust fan is connected to the collection box, the chip suction head is fixedly connected to the front and rear sides of the installation frame, and the chip suction head is connected to the inside of the installation frame.

[0013] Preferably, the output end of the motor is drivingly connected to a driving roller.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model provides a pearl cotton horizontal and vertical slitting machine. Through a clamping mechanism, through the cooperation of a fixed frame, a movable block, a rotating shaft, a pressure roller, a spring, a limit groove, and a limit block, under the elastic action of the spring, the pressure roller gently presses against the pearl cotton on the conveyor belt to ensure that the pearl cotton will not slide sideways, and the incision will not tilt, making it more neat; at the same time, through the slitting mechanism, through the cooperation of hydraulic cylinder one, hydraulic cylinder two, mounting frame, rotating rod, longitudinal cutter, fixed cylinder, limit rod, and transverse cutter, under the action of the longitudinal cutter and the transverse cutter, the pearl cotton can be cut in the transverse and longitudinal directions, which is beneficial to improving the diversity of the slitting function of the device.

[0016] 2. The utility model provides a pearl cotton horizontal and vertical slitting machine, which can absorb the debris generated during the cutting of the pearl cotton through the chip removal mechanism, through the cooperation of the fixed seat 1, the collection box, the adsorption plate, the fixed plate 2, the exhaust fan, the conveying pipe, and the chip suction head, so as to avoid affecting the workers' bodies or the environment, thereby improving the practicability of the slitting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the pearl cotton horizontal and vertical slitting machine of the utility model;

[0018] Figure 2 It is a structural schematic diagram of a side view of the pearl cotton horizontal and vertical slitting machine of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the clamping mechanism of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the slitting mechanism of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the chip removal mechanism of the utility model.

[0022] In the figure: 1. bracket; 2. motor; 3. driving roller; 4. driven roller; 5. conveyor belt; 6. clamping mechanism; 7. mounting frame; 8. slitting mechanism; 9. chip removal mechanism; 10. feeding port; 11. discharging port; 61. fixed frame; 62. movable block; 63. rotating shaft; 64. pressing roller; 65. spring; 66. limiting groove; 67. limiting block; 81. hydraulic cylinder 1; 82. hydraulic cylinder 2; 83. mounting frame; 84. rotating rod; 85. longitudinal cutter; 86. fixed cylinder; 87. limiting rod; 88. transverse cutter; 91. fixed seat 1; 92. collecting box; 93. adsorption plate; 94. fixed plate 2; 95. exhaust fan; 96. conveying pipe; 97. chip suction head. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the embodiments:

[0024] like Figure 1-5 As shown, the utility model provides a pearl cotton horizontal and vertical slitting machine, including a bracket 1, a motor 2 is fixedly connected to the left side of the bracket 1, a driving roller 3 is rotatably connected to the inner side of the left end of the bracket 1, a driven roller 4 is rotatably connected to the inner side of the right end of the bracket 1, a conveyor belt 5 is sleeved on the outside of the driving roller 3 and the driven roller 4, a clamping mechanism 6 is installed on the upper side of the left end of the bracket 1, a mounting frame 7 is fixedly connected to the middle part of the upper end of the bracket 1, a slitting mechanism 8 is installed inside the mounting frame 7, and chip removal mechanisms 9 are symmetrically installed on the front and rear sides of the mounting frame 7, a feed port 10 is opened on one side of the mounting frame 7, and a discharge port 11 is opened on the other side of the mounting frame 7.

[0025] The output end of the motor 2 is drivingly connected to the driving roller 3 .

[0026] Through the clamping mechanism 6, under the elastic action of the spring 65, the pressure roller 64 is gently pressed against the pearl cotton on the conveyor belt 5, ensuring that the pearl cotton will not slide sideways, ensuring that the incision will not be tilted, and more neat; through the slitting mechanism 8, under the action of the longitudinal cutter 85 and the transverse cutter 88, the pearl cotton can be cut in the transverse, longitudinal and vertical directions, which is beneficial to improve the diversity of the slitting function of the device; through the chip removal mechanism 9, the debris generated during the cutting of the pearl cotton can be absorbed to avoid affecting the workers' bodies or the environment, thereby improving the practicality of the slitting machine.

[0027] like Figure 3 As shown, the clamping mechanism 6 includes a fixed frame 61, the lower end of the fixed frame 61 is fixedly connected to the left side of the upper end of the bracket 1, a movable block 62 is slidably embedded in the inner side of the fixed frame 61, a rotating shaft 63 is rotatably connected between the two groups of movable blocks 62, a pressure roller 64 is fixedly sleeved on the outside of the rotating shaft 63, a spring 65 is fixedly connected to the upper end of the movable block 62, and the front and rear inner walls of the fixed frame 61 are symmetrically provided with limiting grooves 66, and the inner side of the limiting grooves 66 is slidably connected to the limiting blocks 67.

[0028] The upper end of the spring 65 is fixedly connected to the top of the inner cavity of the fixed frame 61 , and the inner side of the limiting block 67 is fixedly connected to both the front and rear sides of the movable block 62 .

[0029] When the fixed block moves up and down in the fixed frame 61 , the limiting block 67 is driven to move up and down in the limiting groove 66 synchronously, thereby improving the stability of the movable block 62 when moving.

[0030] like Figure 4 As shown, the slitting mechanism 8 includes a hydraulic cylinder 81, the lower end of which is fixedly connected to the upper end of the mounting frame 7, a hydraulic cylinder 82 is fixedly connected to one side of the hydraulic cylinder 81, an output end of the hydraulic cylinder 81 is fixedly connected to a mounting frame 83, an inner side of the mounting frame 83 is rotatably connected to a rotating rod 84, a plurality of groups of longitudinal cutters 85 are fixedly sleeved on the outside of the rotating rod 84, a fixed cylinder 86 is fixedly connected to the top of the inner cavity of the mounting frame 7, an internal limit sliding limit rod 87 is provided for the fixed cylinder 86, and a transverse cutter 88 is fixedly connected to the output end of the hydraulic cylinder 82.

[0031] The lower end of the limiting rod 87 is symmetrically fixedly connected to both sides of the upper end of the mounting frame 83 , and the upper end of the transverse cutter 88 is also symmetrically fixedly connected to the fixing cylinder 86 and the limiting rod 87 .

[0032] When the mounting frame 83 and the transverse cutter 88 move downward, they can respectively drive the limiting rod 87 to slide downward in the fixing tube 86, thereby improving the stability during movement and the effect of slitting.

[0033] like Figure 5 As shown, the chip removal mechanism 9 includes a fixed seat 91, one side of which is fixedly connected to the middle of the front and rear sides of the bracket 1, the upper end of the fixed seat 91 is fixedly connected to a collecting box 92, the interior of the collecting box 92 is fixedly connected to an adsorption plate 93, one side of the fixed seat 91 is fixedly connected to a fixed plate 94, the upper end of the fixed plate 94 is fixedly connected to an exhaust fan 95, the upper end of the collecting box 92 is fixedly connected to a connected conveying pipe 96, and the top of the conveying pipe 96 is fixedly connected to a connected chip suction head 97.

[0034] The front of the collecting box 92 is movably hinged with a movable door, the exhaust fan 95 is connected to the collecting box 92, the chip suction head 97 is fixedly connected to the front and rear sides of the installation frame 7, and the chip suction head 97 is connected to the inside of the installation frame 7.

[0035] By opening the movable door, the adsorption plate 93 in the collection box 92 can be cleaned of debris, which is convenient for continued use.

[0036] The following is a detailed description of the working principle of the pearl cotton horizontal and vertical slitting machine.

[0037] like Figure 1-5 As shown, when the pearl cotton horizontal and vertical slitting machine is in use, the movable block 62 can be moved upward, so that the rotating shaft 63 and the pressure roller 64 are simultaneously upward, and the spring 65 is squeezed at the same time, and then the pearl cotton can be placed on the conveyor belt 5, and then under the elastic action of the spring 65, the movable block 62, the rotating rod 84 and the pressure roller 64 are moved downward, so that the pressure roller 64 lightly rests on the pearl cotton, and then the motor 2 can be started, and the motor 2 drives the transmission roller 3 to rotate, and the transmission roller 3 drives the conveyor belt 5 to rotate through the rotating driven roller 4, so that the conveyor belt 5 drives the pearl cotton to move, and at the same time the pressure roller 64 will also roll adaptively, and the pearl cotton enters through the feed port 10. In the installation frame 7, hydraulic cylinder 1 81 and hydraulic cylinder 2 82 can be started, and hydraulic cylinder 1 81 and hydraulic cylinder 2 82 drive the installation frame 83 and the horizontal cutter 88 to move downward respectively. The longitudinal cutter 85 will first contact with the pearl cotton. When the pearl cotton moves, it will first be vertically cut by the longitudinal cutter 85, and the pearl cotton that has been cut continues to move, and then it will be cut by the horizontal cutter 88, and then the horizontal and vertical cutting work of the pearl cotton will be completed. Then the pearl cotton after the horizontal and vertical cutting continues to move, and is discharged from the installation frame 7 through the discharge port 11. At the same time, due to the effect of the pressure roller 64, it is ensured that the pearl cotton will not slide sideways, and the incision will not be tilted, which is more neat. During cutting, the pearl cotton will produce debris, and the exhaust fan 95 can be started so that the debris suction head 97 can absorb the debris generated in the installation frame 7, and transport it to the collection box 92 through the conveying pipe 96 for collection, and the debris can be adsorbed by the adsorption plate 93, so as to achieve the effect of protecting the workers' body and the environment.

[0038] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A pearl cotton horizontal and vertical slitting machine, comprising a bracket (1), a motor (2) being fixedly connected to the left side of the bracket (1), characterized in that: A transmission roller (3) is rotatably connected to the inner side of the left end of the bracket (1), and a driven roller (4) is rotatably connected to the inner side of the right end of the bracket (1). A conveyor belt (5) is sleeved on the outside of the transmission roller (3) and the driven roller (4). A clamping mechanism (6) is installed on the upper side of the left end of the bracket (1). A mounting frame (7) is fixedly connected to the middle part of the upper end of the bracket (1). A slitting mechanism (8) is installed inside the mounting frame (7). A chip removal mechanism (9) is symmetrically installed on both the front and rear sides of the mounting frame (7). A feed port (10) is provided on one side of the mounting frame (7), and a discharge port (11) is provided on the other side of the mounting frame (7).

2. A pearl cotton horizontal and vertical slitting machine according to claim 1, characterized in that: The clamping mechanism (6) comprises a fixed frame (61), the lower end of the fixed frame (61) is fixedly connected to the left side of the upper end of the bracket (1), a movable block (62) is slidably engaged on the inner side of the fixed frame (61), a rotating shaft (63) is rotatably connected between two groups of the movable blocks (62), a pressing roller (64) is fixedly sleeved on the outside of the rotating shaft (63), a spring (65) is fixedly connected to the upper end of the movable block (62), and the front and rear inner walls of the fixed frame (61) are symmetrically provided with limiting grooves (66), and the inner part of the limiting groove (66) is slidably connected to the limiting block (67).

3. A pearl cotton horizontal and vertical slitting machine according to claim 2, characterized in that: The upper end of the spring (65) is fixedly connected to the top of the inner cavity of the fixed frame (61), and the inner side of the limit block (67) is fixedly connected to both the front and rear sides of the movable block (62).

4. A pearl cotton horizontal and vertical slitting machine according to claim 1, characterized in that: The slitting mechanism (8) comprises a hydraulic cylinder 1 (81), the lower end of the hydraulic cylinder 1 (81) is fixedly connected to the upper end of the mounting frame (7), one side of the hydraulic cylinder 1 (81) is fixedly connected to a hydraulic cylinder 2 (82), the output end of the hydraulic cylinder 1 (81) is fixedly connected to a mounting frame (83), the inner side of the mounting frame (83) is rotatably connected to a rotating rod (84), the outer side of the rotating rod (84) is fixedly sleeved with multiple groups of longitudinal cutters (85), the top of the inner cavity of the mounting frame (7) is fixedly connected to a fixed cylinder (86), the inner limit sliding limit rod (87) of the fixed cylinder (86), and the output end of the hydraulic cylinder 2 (82) is fixedly connected to a transverse cutter (88).

5. A pearl cotton horizontal and vertical slitting machine according to claim 4, characterized in that: The lower end of the limiting rod (87) is symmetrically fixedly connected to both sides of the upper end of the mounting frame (83), and the upper end of the transverse cutter (88) is also symmetrically fixedly connected to a fixing cylinder (86) and a limiting rod (87).

6. A pearl cotton horizontal and vertical slitting machine according to claim 1, characterized in that: The chip removal mechanism (9) comprises a fixed seat (91), one side of which is fixedly connected to the middle of the front and rear sides of the bracket (1), the upper end of the fixed seat (91) is fixedly connected to a collection box (92), the interior of the collection box (92) is fixedly connected to an adsorption plate (93), one side of the fixed seat (91) is fixedly connected to a fixed plate (94), the upper end of the fixed plate (94) is fixedly connected to an exhaust fan (95), the upper end of the collection box (92) is fixedly connected to a connected conveying pipe (96), and the top of the conveying pipe (96) is fixedly connected to a connected chip suction head (97).

7. A pearl cotton horizontal and vertical slitting machine according to claim 6, characterized in that: The front of the collecting box (92) is movably hinged with a movable door, the exhaust fan (95) is connected to the collecting box (92), the chip suction head (97) is fixedly connected to the front and rear sides of the installation frame (7), and the chip suction head (97) is connected to the inside of the installation frame (7).

8. The pearl cotton horizontal and vertical slitting machine according to claim 1, characterized in that: The output end of the motor (2) is drivingly connected to the driving roller (3).