Pressurizing forming device for heat preservation plate machining

By designing the pressurization forming device of cylinders, push rods, material retraction plates and push rods, the problems of low production efficiency and unstable quality caused by mold movement in the prior art are solved, and the efficient and mold-free discharge process is achieved. , improves production efficiency and quality and reduces costs.

CN222472862UActive Publication Date: 2025-02-14JINAN DIBAIER ENVIRONMENTAL PROTECTION MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421120645.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-14
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing insulation board forming devices require moving the mold during the discharge process, resulting in low production efficiency, unstable quality and high cost.

Method used

A pressurized forming device including a cylinder, a pin, a material withdrawing plate and a push rod is designed. The insulation plate is pushed out of the mold by pushing the cylinder, and the push rod is pushed out horizontally to achieve a mold-free movement of the material.

Benefits of technology

Improves the discharge efficiency, reduces the need for mold movement, improves production efficiency and quality, and reduces costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222472862U_ABST
    Figure CN222472862U_ABST
Patent Text Reader

Abstract

The utility model discloses a pressure forming device for heat insulation board processing, which belongs to the technical field of heat insulation board processing, and is characterized in that the surface of a forming machine table is fixedly provided with a support column and a die which are symmetrical, one end of the support column is fixedly connected with a top plate, the center position of the top plate is provided with a hydraulic cylinder, and the output end of the hydraulic cylinder is provided with a hydraulic rod; according to the pressure forming device for heat preservation plate machining, through the arrangement of the air cylinder, the ejector rod, the material returning plate and the push rod, the heat preservation plate subjected to pressure forming can be upwards ejected out of the mold, then the heat preservation plate is horizontally pushed out for discharging, the discharging efficiency is improved, the mold does not need to be moved, the labor intensity of workers is reduced, and the production efficiency is improved. The production efficiency and quality are greatly improved, the discharged insulation board can be conveniently and directly guided into the surface of the conveying device to be conveyed to the next working procedure to be machined through the flow guide plate and the adjusting rod, forklift transfer is not needed, time is saved, and cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of heat preservation board processing, and more specifically to a pressure forming device for heat preservation board processing. Background Art

[0002] The insulation board is a new type of wall insulation material and also a composite material. It is light in weight, high in strength, flame retardant, and has excellent thermal insulation properties. A pressurized molding device is required during the production process. However, the pressurized molding device needs to push the mold to remove the molded insulation board during the production process, which is not only time-consuming, but the movement and replacement of the mold will cause the error size of the insulation board to become larger, reducing production quality and efficiency, while increasing costs.

[0003] For example, announcement number CN219902571U discloses an insulation board forming device, which includes a fixed base, a lower pressure plate fixedly connected to the top of the fixed base, a control system fixedly connected to one side of the front of the lower pressure plate, and a mold provided on the top of the lower pressure plate.

[0004] It can be seen from the above-mentioned public scheme that after the insulation board is pressurized and formed, the mold needs to be pushed out by a pushing block, and then the mold and the formed insulation board need to be fixed on a fixed frame by a second hydraulic rod, and then another mold is put in to continue pressurizing and producing the insulation board. Replacing the mold is not only time-consuming, but also makes the dimensional tolerance of the insulation boards produced in the same batch larger, thereby reducing the production quality. In addition, when there are a large number of insulation boards on the fixed frame, they need to be transported by a forklift, which increases the production cycle and increases the cost. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a pressure-forming device for processing insulation boards. The pressure-forming device for processing insulation boards can push the pressure-formed insulation boards upward out of the mold through the arranged cylinder, push rod, stripper plate and push rod, and then push them out horizontally for discharging. This not only improves the discharging efficiency, but also eliminates the need to move the mold, greatly improving production efficiency and quality. In addition, through the arranged guide plates and adjusting rods, the insulation boards after discharging can be directly introduced into the surface of the conveying device and conveyed to the next process for processing. There is no need for forklift transportation, which saves time and reduces costs.

[0006] To solve the above problems, the utility model adopts the following technical solutions.

[0007] A pressure forming device for processing an insulation board comprises a forming machine, a symmetrical support column and a mold are fixedly installed on the surface of the forming machine, one end of the support column is fixedly connected to a top plate, a hydraulic cylinder is provided at the center of the top plate, a hydraulic rod is provided at the output end of the hydraulic cylinder, one end of the hydraulic rod is fixedly connected to a pressing plate, a support plate is fixedly connected to the inside of the forming machine, a symmetrical guide rod and a cylinder are fixedly connected to the surface of the support plate, a push plate is fixedly connected to the end surface of the piston rod at the output end of the cylinder, a push plate is fixedly connected to the surface of the push plate, a through hole is slidably connected to the surface of the push rod, a mounting plate is fixedly installed on the surface of the forming machine, and a A push rod, one end of which is fastened with a stripping plate by a screw, the side of the forming machine is rotatably connected with a guide plate by a hinge, and an adjusting rod is arranged between the guide plate and the forming machine. The pressure-forming device for processing the insulation board can push the pressure-formed insulation board upward out of the mold through the arranged cylinder, push rod, stripping plate and push rod, and then push it out horizontally for discharging, which not only improves the discharging efficiency, but also eliminates the need to move the mold, greatly improving the production efficiency and quality, and through the arranged guide plate and adjusting rod, it is convenient to directly introduce the discharged insulation board into the surface of the conveying device and convey it to the next process for processing, without the need for forklift transportation, saving time and reducing costs.

[0008] Furthermore, a return spring is sleeved on the outer side of the guide rod, and both ends of the return spring are respectively in contact with the inner wall of the forming machine and the surface of the push plate. The surface of the push plate is provided with a guide sleeve which is concentric and coaxial with the guide rod. The return spring facilitates the rapid reset of the upwardly ejected push rod through compression elastic force.

[0009] Furthermore, the adjusting rod is an electric telescopic rod, both ends of which are rotatably connected to shaft seats, and the surfaces of the two shaft seats are respectively fixedly connected to the surface of the guide plate and the side of the forming machine, so as to facilitate the adjustment of the inclination angle of the guide plate.

[0010] Furthermore, a connecting plate is fixedly connected to the surface of the stripping plate, a connecting hole is provided on the surface of the connecting plate, and an inner wall of the connecting hole is provided with an internal thread, so as to facilitate the adjustment of the height position of the stripping plate.

[0011] Furthermore, a guide hole coaxial and concentric with the through hole is provided at the bottom of the mold, and the inner wall of the guide hole is in contact and connected with the surface of the ejector rod, so that the ejector rod can eject the formed insulation board in the mold upward.

[0012] Furthermore, the push rod is an electric telescopic rod or a pneumatic telescopic rod.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] (1) This solution can push the pressurized insulation board upward out of the mold by setting up the cylinder, ejector, stripper plate and push rod, and then push it out horizontally for unloading. This not only improves the unloading efficiency, but also eliminates the need to move the mold, greatly improving production efficiency and quality.

[0015] (2) This solution provides a guide plate and an adjustment rod to facilitate direct introduction of the discharged insulation board onto the surface of the conveying device and conveying it to the next process for processing, without the need for a forklift to transport it, thus saving time and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 for Figure 1 A magnified view of part A;

[0018] Figure 3 It is a side view of the stripper plate structure of the utility model.

[0019] Description of the numbers in the figure:

[0020] 1 forming machine, 11 supporting plate, 12 guide rod, 13 return spring, 14 cylinder, 15 push plate, 16 ejector rod, 17 through hole, 2 ejector plate, 21 supporting column, 22 hydraulic cylinder, 23 hydraulic rod, 24 pressing plate, 3 mold, 4 guide plate, 41 adjusting rod, 5 stripping plate, 51 connecting plate, 52 connecting hole, 6 push rod, 61 mounting plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] See also Figure 1-3A pressurized forming device for processing an insulation board comprises a forming machine 1, a symmetrical support column 21 and a mold 3 are fixedly installed on the surface of the forming machine 1, one end of the support column 21 is fixedly connected to a top plate 2, a hydraulic cylinder 22 is arranged at the center of the top plate 2, the hydraulic cylinder 22 is used to control the up and down movement of a pressing plate 24 by telescoping a hydraulic rod 23, which belongs to the prior art, a hydraulic rod 23 is arranged at the output end of the hydraulic cylinder 22, one end of the hydraulic rod 23 is fixedly connected to a pressing plate 24, the pressing plate 24 cooperates with the mold 3 to pressurize and form the insulation board, and its working principle is well known to those skilled in the art, and will not be described in detail here, a support plate 11 is fixedly connected to the inside of the forming machine 1, a symmetrical guide rod 12 and a cylinder 14 are fixedly connected to the surface of the support plate 11, and the cylinder 14 is used to pressurize and form the insulation board. To push the push plate 15 upward, thereby driving the push rod 16 to move upward to eject the formed insulation board. The end face of the piston rod at the output end of the cylinder 14 is fixedly connected with the push plate 15, and the surface of the push plate 15 is fixedly connected with the push rod 16. The surface of the push rod 16 is slidably connected with a through hole 17. The surface of the molding machine 1 is fixedly installed with a mounting plate 61, and the side of the mounting plate 61 is fixedly installed with a push rod 6. The push rod 6 is used to drive the stripping plate 5 to push the molded insulation board ejected from the mold 3 to the right to the position of the guide plate 4. One end of the push rod 6 is fastened with the stripping plate 5 by a screw. The side of the molding machine 1 is rotatably connected with the guide plate 4. One end of the guide plate 4 is connected to the conveying device, so that the exported insulation board is directly conveyed to the next process. An adjusting rod 41 is arranged between the guide plate 4 and the molding machine 1.

[0024] A return spring 13 is sleeved on the outer side of the guide rod 12, and the two ends of the return spring 13 are respectively in contact with the inner wall of the forming machine 1 and the surface of the push plate 15. The surface of the push plate 15 is provided with a guide sleeve concentric and coaxial with the guide rod 12. The return spring 13 is convenient for quickly resetting the upwardly ejected ejector rod 16 through compression elastic force. The surface of the stripping plate 5 is fixedly connected with a connecting plate 51, and the surface of the connecting plate 51 is provided with a connecting hole 52. The inner wall of the connecting hole 52 is provided with an internal thread, which is convenient for adjusting the height position of the stripping plate 5. The bottom of the mold 3 is provided with a guide hole coaxial and concentric with the through hole 17. The inner wall of the guide hole is in contact with the surface of the ejector rod 16, which is convenient for the ejector rod 16 to eject the molded insulation board in the mold 3 upward.

[0025] In this embodiment, by providing the cylinder 14, the push rod 16, the stripping plate 5 and the push rod 6, the pressurized insulation board can be pushed upward out of the mold 3, and then pushed out horizontally for unloading, which not only improves the unloading efficiency but also eliminates the need to move the mold 3, thereby greatly improving the production efficiency and quality.

[0026] Example 2

[0027] See also Figure 1-3A pressurized forming device for processing an insulation board comprises a forming machine 1, a symmetrical support column 21 and a mold 3 are fixedly installed on the surface of the forming machine 1, one end of the support column 21 is fixedly connected to a top plate 2, a hydraulic cylinder 22 is arranged at the center of the top plate 2, the hydraulic cylinder 22 is used to control the up and down movement of a pressing plate 24 by telescoping a hydraulic rod 23, which belongs to the prior art, a hydraulic rod 23 is arranged at the output end of the hydraulic cylinder 22, one end of the hydraulic rod 23 is fixedly connected to a pressing plate 24, the pressing plate 24 cooperates with the mold 3 to pressurize and form the insulation board, and its working principle is well known to those skilled in the art, and will not be described in detail here, a support plate 11 is fixedly connected to the inside of the forming machine 1, a symmetrical guide rod 12 and a cylinder 14 are fixedly connected to the surface of the support plate 11, and the cylinder 14 is used to pressurize and form the insulation board. To push the push plate 15 upward, thereby driving the push rod 16 to move upward to eject the formed insulation board. The end face of the piston rod at the output end of the cylinder 14 is fixedly connected with the push plate 15, and the surface of the push plate 15 is fixedly connected with the push rod 16. The surface of the push rod 16 is slidably connected with a through hole 17. The surface of the molding machine 1 is fixedly installed with a mounting plate 61, and the side of the mounting plate 61 is fixedly installed with a push rod 6. The push rod 6 is used to drive the stripping plate 5 to push the molded insulation board ejected from the mold 3 to the right to the position of the guide plate 4. One end of the push rod 6 is fastened with the stripping plate 5 by a screw. The side of the molding machine 1 is rotatably connected with the guide plate 4. One end of the guide plate 4 is connected to the conveying device, so that the exported insulation board is directly conveyed to the next process. An adjusting rod 41 is arranged between the guide plate 4 and the molding machine 1.

[0028] The adjusting rod 41 is an electric telescopic rod, and both ends of the adjusting rod 41 are rotatably connected to shaft seats, and the surfaces of the two shaft seats are respectively fixedly connected to the surface of the guide plate 4 and the side of the forming machine 1, so as to facilitate the adjustment of the inclination angle of the guide plate 4. The push rod 6 is an electric telescopic rod or a pneumatic telescopic rod.

[0029] In this embodiment, the guide plate 4 and the adjustment rod 41 are provided to facilitate direct introduction of the discharged insulation board onto the surface of the conveying device and convey it to the next process for processing, without the need for forklift transportation, thus saving time and reducing costs.

[0030] When the press-forming device for processing the heat preservation board is in use, the pressing plate 24 moves downward to cooperate with the mold 3 to press-form the heat preservation board, and then the pressing plate 24 resets upward, and then the cylinder 14 works to drive the push plate 15 to move upward, and the push plate 15 moves upward to squeeze the reset spring 13, so that it produces a compressed elastic force, and at the same time, the push plate 15 moves upward to drive the ejector 16 to move upward to push the heat preservation board formed in the mold 3 upward out of the mold 3, and at the same time, the ejector 6 is started, driving the stripping plate 5 to move rightward to push the heat preservation board just ejected from the mold 3 to the right onto the guide plate 4, and under the action of the guide plate 4, it is transported to the right to the surface of the conveying device for transmission. The mold 3 is pressed and then pushed out of the mold 3, and then the cylinder 14 and the push rod 6 drive the ejector 16 and the stripper plate 5 to reset and wait for the next discharge of the formed insulation board. The pressure-formed insulation board can be pushed out of the mold 3 by the provided cylinder 14, the ejector 16, the stripper plate 5 and the push rod 6, and then pushed out horizontally for discharge, which not only improves the discharge efficiency, but also eliminates the need to move the mold 3, greatly improving the production efficiency and quality, and through the provided guide plate 4 and the adjusting rod 41, it is convenient to directly guide the discharged insulation board to the surface of the conveying device and convey it to the next process for processing, without the need for a forklift to transport it, saving time and reducing costs.

[0031] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A pressurized molding device for processing an insulation board, comprising a molding machine (1), a surface of the molding machine (1) being fixedly mounted with symmetrical support columns (21) and a mold (3), one end of the support column (21) being fixedly connected to a top plate (2), a hydraulic cylinder (22) being provided at the center of the top plate (2), an output end of the hydraulic cylinder (22) being provided with a hydraulic rod (23), one end of the hydraulic rod (23) being fixedly connected to a pressing plate (24), characterized in that: The molding machine (1) is fixedly connected to a support plate (11) inside, and a symmetrical guide rod (12) and a cylinder (14) are fixedly connected to the surface of the support plate (11), and a push plate (15) is fixedly connected to the end surface of the piston rod at the output end of the cylinder (14), and a push plate (16) is fixedly connected to the surface of the push plate (15), and a through hole (17) is slidably connected to the surface of the push rod (16). A mounting plate (61) is fixedly installed on the surface of the molding machine (1), and a push rod (6) is fixedly installed on the side of the mounting plate (61), and a stripping plate (5) is fastened to one end of the push rod (6) by screws. A guide plate (4) is rotatably connected to the side of the molding machine (1) by a hinge, and an adjustment rod (41) is provided between the guide plate (4) and the molding machine (1).

2. A pressurizing and forming device for processing a thermal insulation board according to claim 1, characterized in that: A return spring (13) is sleeved on the outer side of the guide rod (12), and the two ends of the return spring (13) are respectively in contact with the inner wall of the molding machine (1) and the surface of the push plate (15), and the surface of the push plate (15) is provided with a guide sleeve which is concentric and coaxial with the guide rod (12).

3. A pressurizing and forming device for processing a thermal insulation board according to claim 1, characterized in that: The adjusting rod (41) is an electric telescopic rod, and both ends of the adjusting rod (41) are rotatably connected to shaft seats, and the surfaces of the two shaft seats are respectively fixedly connected to the surface of the guide plate (4) and the side of the molding machine (1).

4. A pressurizing and forming device for processing an insulation board according to claim 1, characterized in that: A connecting plate (51) is fixedly connected to the surface of the stripping plate (5), a connecting hole (52) is provided on the surface of the connecting plate (51), and an inner wall of the connecting hole (52) is provided with an internal thread.

5. The pressurizing and forming device for processing the thermal insulation board according to claim 1, characterized in that: The bottom of the mold (3) is provided with a guide hole coaxial and cocentric with the through hole (17), and the inner wall of the guide hole is in contact with and connected to the surface of the ejector rod (16).

6. A pressurizing and forming device for processing a thermal insulation board according to claim 1, characterized in that: The push rod (6) is an electric telescopic rod or a pneumatic telescopic rod.

Citation Information

Patent Citations

  • Insulation board forming device

    CN219902571U