Granulator capable of screening and classifying

By designing a pelletizer including a classification cylinder and a rotary screen plate, combined with a motor drive and an elliptical plate-driven motion mechanism, the existing pelletizer equipment has been solved, and the rapid material pelletization has been achieved Classification and efficient screening improve processing efficiency.

CN222473066UActive Publication Date: 2025-02-14TEXAS VICTOR NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420245778.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-02-14
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing plastic pelletizer equipment has a large structure, occupying more space, and inconvenient material classification, which reduces processing efficiency.

Method used

A pelletizer including a chassis and a classification mechanism is designed. The classification mechanism includes a classification cylinder, a cylinder cover, an external toothed ring, a screen plate and a discharge port. The motor drives the rotating shaft and spur gear to drive the external toothed ring to rotate. The screen plate and The external toothed ring rotates and synchronizes the activity and rapid classification of material particles. At the same time, the movement of the pushing piece and sliding arm is driven by the elliptical plate, combined with the design of the mixing rod and the shaking distribution box, further dispersing and sorting the material particles.

Benefits of technology

It realizes rapid classification and efficient screening of material particles, avoids material accumulation and blockage, and improves processing efficiency and product qualification rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grain cutting machines, in particular to a grain cutting machine capable of screening and classifying, which comprises a bottom frame, a classifying mechanism is arranged on the bottom frame and comprises a classifying cylinder, a cylinder hole is arranged on the front face of the classifying cylinder, and the bottom of the classifying cylinder is fixedly connected to the bottom of the inner wall of the bottom frame. The top of the outer wall of the cylinder cover is fixedly connected with the top of the inner wall of the bottom frame, an output shaft of the motor drives the rotating shaft to rotate by starting the motor, the spur gear drives the outer gear ring to rotate, material particles enter the space between the sieve plates in the cylinder cover, and at the moment, the sieve plates rotate along with the outer gear ring, so that the activeness of the material particles is guaranteed; the problems that screening is fixed and screening holes are blocked due to the fact that the materials are accumulated at one position in a centralized mode are avoided, the materials are filtered through the screening plate, along with the increase of the number of the materials, the materials located above the screening plate can spread to the discharging port and are discharged outwards, the materials located in the classifying cylinder can be accumulated successively, and rapid classifying of the materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pelletizers, in particular to a pelletizer capable of screening and classification. Background Art

[0002] Plastic pelletizer is a pelletizer, which is mainly used for processing waste plastic film, woven bags, agricultural bags, basins, buckets, daily necessities, etc. It is suitable for most common waste plastics.

[0003] According to the Chinese patent publication number CN211709768U, the patent provides a plastic production pelletizer with stability and classification and screening, including a base, a rectangular device on the top outer wall of the base is provided with four groups of legs, and the top of the four groups of legs is provided with a base, and the top outer wall of the base is provided with a mounting plate, a support plate and a side plate from left to right. The top of the left outer wall of the mounting plate is provided with a mounting groove that passes through the left and right to avoid particles from accumulating on the top of the screen. Qualified particles fall into the inner cavity of the collection box on the left, too small particles fall into the collection vehicle, and too large particles fall into the collection box on the right, so as to achieve classification and screening and improve the qualified rate of products.

[0004] The equipment structure involved in the above patent is relatively large, occupies more actual site working space, and the various parts are separated, which is not convenient for material classification, reducing the processing efficiency. In view of this, we propose a pelletizer that can screen and classify. Utility Model Content

[0005] The utility model aims to provide a pelletizer capable of screening and classifying, which solves the problem that the equipment structure is relatively large, occupies more actual site working space, is not convenient in classifying materials, and reduces processing efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A pelletizer capable of screening and classifying comprises a base frame, a classification mechanism is arranged on the base frame, and the classification mechanism comprises a classification cylinder, a cylinder hole is opened on the front of the classification cylinder, the bottom of the classification cylinder is fixedly connected to the bottom of the inner wall of the base frame, the top of the outer wall of the cylinder cover is fixedly connected to the top of the inner wall of the base frame, an outer gear ring is rotatably connected between the cylinder cover and the classification cylinder, the top of the classification cylinder is connected to the bottom of the cylinder cover, a sieve plate is connected to the inner wall of the outer gear ring, a discharge port is connected to the front of the outer wall of the cylinder cover, a motor is installed on the rear side of the bottom of the inner wall of the base frame, a rotating rod is connected to the output shaft of the motor, a spur gear is fixedly provided on the outer wall of the rotating rod, the spur gear is meshed with the outer gear ring, the top of the rotating rod continues to move through to the top of the base frame and extends upward, and an eccentric sleeve of the outer wall of the extended end of the rotating rod is provided with an elliptical plate.

[0008] Preferably, a top frame is connected to the top of the outer wall of the base frame, and a through hole is provided on the top of the base frame, the bottom of the top frame is connected to the through hole, a mounting hole is provided on the top of the top frame, a pelletizer body is installed on the inner wall of the mounting hole, the pelletizer body is fixed on the top frame to maintain working stability, and the through hole ensures connectivity between the top frame and the base frame to avoid collision and jamming between equipment, resulting in the process being unable to operate normally.

[0009] Preferably, both sides of the inner wall of the top frame are rotatably connected with rotating shafts through bearings, and a distribution box is arranged between the ends of the two rotating shafts that are close to each other. The top of the distribution box is open, and the top opening of the distribution box is aligned with the bottom discharge part of the pelletizer body. The pelletizer body is aligned with the box opening connected to the distribution box at its lower discharge part, so that the pelletized material falls into the distribution box.

[0010] Preferably, a stirring rod is provided inside the distribution box, and the two ends of the stirring rod are movably penetrated to the two sides of the outer wall of the distribution box, and are respectively fixedly connected to the ends of the two rotating shafts close to each other. The shaking of the distribution box drives the incoming material particles to shake, and the stirring rod has the effect of stirring and breaking up the material.

[0011] Preferably, the bottom of the distribution box is connected to a discharge port and is connected thereto. The discharge port is movably arranged between the inner walls of the through hole and is aligned with the cover opening of the cylinder cover. After the material particles fall from the discharge port on the distribution box, they enter the cylinder cover.

[0012] Preferably, an elastic mechanism is provided on the material distribution box, and includes a U-frame, two ear ends of the U-frame are fixedly connected to the back side of the outer wall of the top frame, a sliding hole is opened in the inner wall of the U-frame, and a sliding arm is slidably connected to the rear end of the sliding arm, a push piece is fixedly connected to the outer wall of the push piece and a spring is fixedly connected between the push piece and the outer wall of the U-frame, and the spring is movably sleeved on the rear end outer wall of the sliding arm, the front end of the sliding arm is hinged to the inner wall of one end of the H-plate through a pin, and the inner wall of the other end of the H-plate is hinged to one end of a rocker arm through a pin, and the other end of the rocker arm is fixedly connected to the top of the back side of the outer wall of the material distribution box, the sliding arm reciprocates and causes the hinged H-plate to produce a curved motion and drives the rocker arm to move in a curved motion.

[0013] Preferably, the front side of the outer wall of the elliptical plate fits with the side of the push piece away from the spring, and the elliptical plate rotates eccentrically, thereby repeatedly squeezing and pushing the push piece, forming a reaction force through the elastic force of the spring, and realizing the reciprocating motion of the push piece.

[0014] By means of the above technical solution, the utility model provides a pelletizer capable of screening and classification. It has at least the following beneficial effects:

[0015] (1) The utility model starts the motor so that its output shaft drives the rotating shaft to rotate, and drives the outer gear ring to rotate through the spur gear. The material particles enter between the sieve plates in the cylinder cover. At this time, the sieve plates rotate with the outer gear ring, thereby ensuring the activity of the material particles and avoiding the problem of concentrated accumulation in one place causing screening to be immobile and clogging the sieve holes. The material particles are filtered through the sieve plate. As the number of material particles increases, the material particles located above the sieve plate will spread to the discharge port and be discharged outward. The material particles located in the classification cylinder will accumulate one after another, thereby realizing rapid classification of the material particles.

[0016] (2) The utility model drives the elliptical plate to rotate eccentrically during the rotation of the rotating rod, and the push plate drives the sliding arm to slide on the U frame. The elastic force of the spring forms a reaction force, and the sliding arm is driven to reciprocate by the rotation trajectory of the elliptical plate. The hinged H plate drives the rocking arm to move in a curve, so that the material distribution box is shaken and rotated around the rotating shaft as the axis, so that the material particles can freely hit the stirring rod to be broken up, avoiding accumulation and agglomeration, and facilitating subsequent rapid screening and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a left side view of the cross section of the utility model;

[0020] Figure 3 It is a cross-sectional front view of the classification cylinder in the utility model;

[0021] Figure 4 It is a front cross-sectional view of the material distribution box in the utility model;

[0022] Figure 5 It is a structural schematic diagram of the elastic mechanism in the utility model.

[0023] In the figure: 1. base frame; 2. classification mechanism; 201. classification cylinder; 202. cylinder cover; 203. outer gear ring; 204. sieve plate; 205. discharge port; 206. motor; 207. rotating rod; 208. spur gear; 209. elliptical plate; 3. top frame; 4. rotating shaft; 5. material distribution box; 6. stirring rod; 7. discharge port; 8. elastic mechanism; 801. U frame; 802. sliding arm; 803. push piece; 804. spring; 805. H plate; 806. rocker arm; 9. pelletizer body. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1

[0026] A granulator capable of screening and classifying, such as Figure 1-Figure 4 As shown, it includes a base frame 1, on which a classification mechanism 2 is arranged, and the classification mechanism 2 includes a classification cylinder 201, a cylinder hole is opened on the front of the classification cylinder 201, the bottom of the classification cylinder 201 is fixedly connected to the bottom of the inner wall of the base frame 1, the top of the outer wall of the cylinder cover 202 is fixedly connected to the top of the inner wall of the base frame 1, an outer gear ring 203 is rotatably connected between the cylinder cover 202 and the classification cylinder 201, the top of the classification cylinder 201 is connected to the bottom of the cylinder cover 202, a sieve plate 204 is connected to the inner wall of the outer gear ring 203, a discharge port 205 is connected to the front of the outer wall of the cylinder cover 202, a motor 206 is installed on the rear side of the bottom of the inner wall of the base frame 1, a rotating rod 207 is connected to the output shaft of the motor 206, a spur gear 208 is fixedly sleeved on the outer wall of the rotating rod 207, the spur gear 208 is meshed with the outer gear ring 203, and the top of the rotating rod 207 continues to move through the top of the base frame 1 and upwards Extension, the outer wall of the extended end of the rotating rod 207 is eccentrically sleeved with an elliptical plate 209, the top of the outer wall of the bottom frame 1 is connected to the top frame 3, and a through hole is opened at the top of the bottom frame 1, the bottom of the top frame 3 is connected to the through hole, and a mounting hole is opened at the top of the top frame 3. The inner wall of the mounting hole is installed with a pelletizer body 9, and the pelletizer body 9 is fixed on the top frame 3 to maintain working stability. The through hole ensures the connectivity between the top frame 3 and the bottom frame 1 to avoid collision and jamming between equipment, and the process cannot operate normally. The two sides of the inner wall of the top frame 3 are rotatably connected with the rotating shaft 4 through bearings, and a distribution box 5 is arranged between the ends of the two rotating shafts 4 that are close to each other. The top of the distribution box 5 is an open setting, and the top opening of the distribution box 5 is aligned with the bottom discharge part of the pelletizer body 9. The pelletizer body 9 is aligned with the box opening connected to the distribution box 5 at its discharge part below, and the pelletized material falls into the inside of the distribution box 5.

[0027] In this embodiment, by starting the motor 206 so that its output shaft drives the rotating shaft 4 to rotate, and the spur gear 208 drives the outer gear ring 203 to rotate, the material particles enter between the sieve plates 204 in the cylinder cover 202, and the sieve plates 204 rotate with the outer gear ring 203 at this time, so as to ensure the activity of the material particles and avoid the problem of concentrated accumulation in one place causing the screening to be immobile and the sieve holes to be blocked. The material particles are filtered through the sieve plates 204 to achieve rapid classification of the material particles.

[0028] Example 2

[0029] like Figure 1-5 As shown, a stirring rod 6 is arranged inside the distribution box 5, and the two ends of the stirring rod 6 are respectively movably penetrated to the two sides of the outer wall of the distribution box 5, and are respectively fixedly connected to the ends of the two rotating shafts 4 close to each other. The shaking of the distribution box 5 drives the incoming material particles to shake, and the stirring rod 6 stirs and breaks up the materials. The bottom of the distribution box 5 is connected to a discharge port 7 and is connected. The discharge port 7 is movably arranged between the inner walls of the through hole and is aligned with the cover port of the cylinder cover 202. After the material particles fall from the discharge port 7 on the distribution box 5, they enter the cylinder cover 202. An elastic mechanism 8 is arranged on the distribution box 5, and includes a U frame 801. The two ear ends of the U frame 801 are fixedly connected to the back of the outer wall of the top frame 3. A sliding hole is opened on the inner wall of the U frame 801, and a sliding arm 802 is slidably connected. The rear end of the sliding arm 802 A push piece 803 is fixedly connected, and a spring 804 is fixedly connected between the push piece 803 and the outer wall of the U frame 801, and the spring 804 is movably mounted on the rear end outer wall of the sliding arm 802, and the front end of the sliding arm 802 is hinged to the inner wall of one end of the H plate 805 through a pin, and the inner wall of the other end of the H plate 805 is hinged to one end of the rocker arm 806 through a pin, and the other end of the rocker arm 806 is fixedly connected to the top of the back side of the outer wall of the distribution box 5. The sliding arm 802 reciprocates and causes the hinged H plate 805 to produce a curved motion and drives the rocker arm 806 to move in a curved motion, and the front side of the outer wall of the elliptical plate 209 fits against the side of the push piece 803 away from the spring 804, and the elliptical plate 209 rotates eccentrically, thereby repeatedly squeezing and pushing the push piece 803, and a reaction force is formed by the elastic force of the spring 804 to realize the reciprocating motion of the push piece 803.

[0030] In this embodiment, the elliptical plate 209 is driven to rotate eccentrically during the rotation of the rotating rod 207, so that the push plate 803 drives the sliding arm 802 to slide on the U frame 801, and the reaction force is formed by the elastic force of the spring 804. The sliding arm 802 is driven to reciprocate through the rotation trajectory of the elliptical plate 209, and the rocking arm 806 is driven to move in a curve through the hinged H plate 805, so that the distribution box 5 is shaken and rotated with the rotating shaft 4 as the axis, so that the material particles can freely collide with the stirring rod 6 to be broken up, thereby avoiding accumulation and agglomeration.

[0031] When the pelletizer capable of screening and classification is used, the pelletizer body 9 refers to the technical solution of publication number CN211709768U, and the pelletizer blades are rotated alternately to pelletize the material, which belongs to one of the principles of the prior art equipment. This case will not be described in detail. The pelletizer body 9 is fixed on the top frame 3 to maintain working stability, and the discharge part below it is aligned with the box opening of the material distribution box 5, and the motor 206 is started to drive the rotating shaft 4 to rotate by its output shaft, and the outer gear ring 203 is driven to rotate by the spur gear 208. , so that the outer tooth ring 203 is limited to rotate between the classification cylinder 201 and the cylinder cover 202. When the material particles fall from the discharge port 7 on the material distribution box 5, they enter between the screen plates 204 in the cylinder cover 202. At this time, the screen plate 204 rotates with the outer tooth ring 203, thereby ensuring the activity of the material particles and avoiding the problem of concentrated accumulation in one place, which causes the screening to be immobile and the sieve holes to be blocked. The material particles are filtered by the screen plate 204. As the number of material particles increases, the material particles above the screen plate 204 will spread to the discharge port 205 and be discharged outward. The material particles in the classification cylinder 201 will accumulate one after another and form two categories with the material particles before screening, or the two categories are different in size, or the difference between the finished product and the residue and debris needs to be judged according to the actual processing situation. There are also corresponding cylinder holes on the classification cylinder 201 for recycling materials. Before screening, the rotation of the rotating rod 207 drives the elliptical plate 209 to rotate eccentrically, thereby repeatedly pushing the push piece 803, so that it drives the sliding arm 802 to slide on the U frame 801, and forms a reaction force through the elastic force of the spring 804. , the rotating trajectory of the elliptical plate 209 drives the sliding arm 802 to reciprocate, and then the hinged H-plate 805 produces a curved motion and drives the rocker arm 806 to move in a curved motion, and finally the distribution box 5 is shaken and rotated with the rotating shaft 4 as the axis. During the shaking, the inside of the distribution box 5 drives the incoming material particles to shake and freely collide with the stirring rod 6, forming a shaking and stirring effect, so that the pelletized materials are adhered to each other, the accumulated and agglomerated parts are broken up, and the particles are made clear, and the residual powder after pelletizing can also be broken up, which is convenient for subsequent screening processing.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A granulator capable of screening and classifying, comprising a base frame (1), characterized in that: The base frame (1) is provided with a classification mechanism (2), and the classification mechanism (2) comprises a classification cylinder (201) and a cylinder cover (202); a cylinder hole is provided on the front of the classification cylinder (201); the bottom of the classification cylinder (201) is fixedly connected to the bottom of the inner wall of the base frame (1); the top of the outer wall of the cylinder cover (202) is fixedly connected to the top of the inner wall of the base frame (1); an outer toothed ring (203) is rotatably connected between the cylinder cover (202) and the classification cylinder (201); the top of the classification cylinder (201) is connected to the bottom of the cylinder cover (202); the inner wall of the outer toothed ring (203) is connected to the outer wall of the classification cylinder (201). A sieve plate (204) is connected, the outer wall of the cylinder cover (202) is connected to the front side thereof and is provided with a discharge port (205), a motor (206) is installed on the rear side of the bottom of the inner wall of the base frame (1), a rotating rod (207) is connected to the output shaft of the motor (206), a spur gear (208) is fixedly sleeved on the outer wall of the rotating rod (207), the spur gear (208) is meshed with the outer gear ring (203), the top end of the rotating rod (207) continues to move through the top of the base frame (1) and extends upward, and an elliptical plate (209) is eccentrically sleeved on the outer wall of the extended end of the rotating rod (207).

2. A sieving and classifying pelletizer according to claim 1, characterized in that: The top of the outer wall of the bottom frame (1) is connected to a top frame (3), and a through hole is provided at the top of the bottom frame (1). The bottom of the top frame (3) is connected to the through hole. A mounting hole is provided at the top of the top frame (3), and a pelletizer body (9) is mounted on the inner wall of the mounting hole.

3. A sieving and classifying pelletizer according to claim 2, characterized in that: The inner walls of the top frame (3) are rotatably connected to rotating shafts (4) via bearings on both sides, and a distribution box (5) is arranged between the ends of the two rotating shafts (4) that are close to each other. The top of the distribution box (5) is open, and the top opening of the distribution box (5) is aligned with the bottom discharge portion of the pelletizer body (9).

4. A sieving and classifying pelletizer according to claim 3, characterized in that: A stirring rod (6) is arranged inside the material distribution box (5), and two ends of the stirring rod (6) are movably inserted into both sides of the outer wall of the material distribution box (5) and are respectively fixedly connected to one end of the two rotating shafts (4) close to each other.

5. A sieving and classifying pelletizer according to claim 4, characterized in that: The bottom of the material distribution box (5) is connected to a material discharge port (7) and is arranged in communication therewith. The material discharge port (7) is movably arranged between the inner walls of the through hole and is aligned with the cover opening of the cylinder cover (202).

6. A sieving and classifying pelletizer according to claim 5, characterized in that: The material distribution box (5) is provided with an elastic mechanism (8) and comprises a U frame (801). Two ear ends of the U frame (801) are fixedly connected to the back side of the outer wall of the top frame (3). The inner wall of the U frame (801) is provided with a sliding hole and is slidably connected to a sliding arm (802). The rear end of the sliding arm (802) is fixedly connected to a push piece (803). A spring (804) is fixedly connected between the push piece (803) and the outer wall of the U frame (801), and the spring (804) is movably sleeved on the rear end outer wall of the sliding arm (802). The front end of the sliding arm (802) is hinged to the inner wall of one end of the H plate (805) through a latch. The inner wall of the other end of the H plate (805) is hinged to one end of a rocker arm (806) through a latch. The other end of the rocker arm (806) is fixedly connected to the top of the back side of the outer wall of the material distribution box (5).

7. A sieving and classifying pelletizer according to claim 6, characterized in that: The front side of the outer wall of the elliptical plate (209) is in contact with the side of the push piece (803) away from the spring (804).

Citation Information

Patent Citations

  • Stable granulator capable of classifying and screening for plastic production

    CN211709768U