Novel lower die plate of LED lampshade die

By designing a cooling mechanism and agitating mechanism in the LED lampshade mold, and using an annular metal thermal conductor plate and spiral tube for water circulation cooling, the problem of long cooling time and poor quality in the prior art is solved, and rapid and efficient cooling and mold removal are achieved process.

CN222473099UActive Publication Date: 2025-02-14KUNSHAN RENTAO MOULD CO LTD

Patent Information

Application Number
CN202420993853.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-14
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing LED lampshade molds use natural cooling during the cooling process, resulting in long cooling time and poor quality, which affects the demolding work.

Method used

A new type of LED lampshade mold lower template is designed, including a bottom plate and a lower mold body. A cooling mechanism is provided in the lower mold body, including an annular metal thermal conductor plate and a spiral tube, and the cooling is accelerated through water circulation and agitating mechanism.

Benefits of technology

The rapid cooling of the formed LED lampshade is achieved, saving time, improving cooling quality, facilitating mold release work, and improving heat exchange efficiency through spiral tubes and agitating mechanism to promote the recycling of cooling water.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222473099U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of lampshade molds, and particularly relates to a novel lower mold plate of an LED lampshade mold, which solves the problem of how to efficiently cool a formed LED lampshade in the prior art, and comprises a bottom plate and a lower mold body, a cooling mechanism is arranged in the lower mold body, and a heating component is mounted on the inner wall of the lower mold body. According to the utility model, the cooling mechanism and the stirring mechanism are matched with each other, so that the LED lampshade heated and molded by the heating assembly in the lower mold body can be quickly cooled, the time is saved, the cooling quality is improved, the molded LED lampshade can be demolded in the lower mold body with higher quality, and the production efficiency is improved. And the spiral pipe is arranged in the cavity in a surrounding mode, the contact area can be increased, the heat exchange efficiency can be improved, cooling is accelerated, meanwhile, cooling water in the spiral pipe can be recycled, the cooling water in the water tank can be stirred through the arranged stirring mechanism, and heat dissipation of the cooling water is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of lampshade moulds, in particular to a new type of LED lampshade mould lower mould plate. Background Art

[0002] LED lampshade is a cover installed on the periphery of the lamp flame or on the bulb to focus light or protect against wind and rain. The LED lampshade is not only placed on the lamp to gather light, but also can prevent electric shock and protect the eyes.

[0003] With the continuous development of society, the styles of LED lampshades are becoming more and more diverse. During the production process of LED lampshades, corresponding lampshade processing molds are often required to produce the lampshades.

[0004] The authorization announcement number in the prior art is: CN202861358U, and the name is a new type of LED lampshade mold lower template, which includes a horizontally arranged rectangular die-casting mold, a sealing groove, and a top column arranged close to the surrounding of the sealing groove. The top column structure arranged close to the surrounding of the sealing groove is cylindrical. In this way, the top column structure originally arranged close to the surrounding of the sealing groove is changed from an arc shape to a cylindrical shape, which increases the distance between the top column and the sealing groove. During die-casting and secondary processing, interference between the top column and the sealing groove is prevented, which facilitates the production and processing of the lampshade.

[0005] However, after the LED lampshade is heated and formed in the lower mold, the device can only cool the LED lampshade by natural cooling, which not only takes a long time, but also has unsatisfactory cooling quality and is not conducive to demoulding. Utility Model Content

[0006] The technical problem solved by the utility model is how to efficiently cool the LED lampshade after being formed, and for this purpose, a new lower template of the LED lampshade mold is provided.

[0007] In order to solve the above technical problems, the utility model provides a new type of LED lampshade mold lower template, including a bottom plate and a lower mold body, the interior of the lower mold body is provided with a cooling mechanism, the inner wall of the lower mold body is installed with a heating assembly, the cooling mechanism includes a cavity opened in the lower mold body, the interior of the cavity is provided with an annular metal heat conductive plate and a spiral tube, and the annular metal heat conductive plate is fixedly connected to the inner wall of the cavity.

[0008] The bottom end and top end of the spiral tube are respectively connected to a liquid outlet pipe and a liquid inlet pipe, a liquid outlet pump is installed inside the liquid outlet pipe, a liquid suction pump is installed at the bottom end of the liquid inlet pipe, four connecting columns are fixedly connected to the bottom surface of the bottom plate, a water tank is provided below the bottom plate, the bottom surfaces of the four connecting columns are fixedly connected to the upper surface of the water tank, and a stirring mechanism is provided inside the water tank.

[0009] Preferably, the outer surfaces of the liquid outlet pipe and the liquid inlet pipe are respectively fixedly connected to the two sides of the inner wall of the lower mold body, and the bottom ends of the liquid outlet pipe and the liquid inlet pipe successively pass through the lower mold body and the bottom plate and extend to the bottom of the bottom plate. By limiting the positions of the liquid outlet pipe and the liquid inlet pipe, a certain support effect can be provided to the spiral tube, so that the spiral tube can stably perform water circulation and transportation work inside the cavity.

[0010] Preferably, the upper surface of the liquid outlet pump is fixedly connected to the bottom surface of the base plate, and the bottom surface of the liquid suction pump is installed in the inner bottom wall of the water tank. By limiting the positions of the liquid outlet pump and the liquid suction pump, the cooling water in the water tank can be better circulated through the liquid inlet pipe, the spiral pipe and the liquid outlet pipe in sequence, which can accelerate the cooling of the LED lampshade formed inside the lower mold body and save time.

[0011] Preferably, a drain port is installed on the bottom surface of the water tank, a valve is provided inside the drain port, two symmetrical rectangular ports are provided on the upper surface of the water tank, and evenly distributed air vents are provided on the inner wall of the cavity. By setting the drain port, it is convenient to discharge the cooling water in the water tank, and by setting the rectangular port, it is convenient to add cooling water to the water tank, so as to quickly cool the forming mold in the lower mold body, and by setting the air vent, the circulation of air inside and outside the cavity can be accelerated, thereby achieving an auxiliary cooling effect.

[0012] Preferably, the stirring mechanism includes a servo motor fixedly connected to the bottom surface of the base plate, and the inner top wall rotating sleeve of the water tank is provided with three rotating rods, and the outer surface of each rotating rod is fixedly connected to a stirring rod. By arranging the stirring rod, when the rotating rod rotates, the stirring rod can be driven to rotate, so that the stirring rod stirs the cooling water in the water tank, accelerates the volatilization of heat in the cooling water, and is beneficial to the reuse of the cooling water.

[0013] Preferably, a sprocket is fixedly connected to the top of each rotating rod, a chain is provided above the water tank, the three sprockets are connected by chain transmission, the output shaft end of the servo motor is fixedly connected to the top of the rear rotating rod among the three rotating rods, and by driving the servo motor to work, the rotating rod to which its output shaft end is fixedly connected can be rotated first, and through the three sprockets and a chain, the other two rotating rods can also be rotated, so that all three rotating rods can rotate, thereby accelerating the heat dissipation of cooling water in the water tank.

[0014] Preferably, the four corners of the bottom surface of the base plate are fixedly connected with bottom columns, and the bottom surface of each bottom column is fixedly connected with a mounting pad. By setting the bottom columns and mounting pads, the device can be fixed on the workbench, which facilitates and stabilizes the production of LED lampshades.

[0015] Compared with the related art, the utility model has the following beneficial effects:

[0016] 1. The utility model can quickly cool the LED lampshade that is heated and molded by the heating component in the lower mold body by setting a cooling mechanism and a stirring mechanism to cooperate with each other, thereby saving time and improving the cooling quality, so that the molded LED lampshade can be demoulded with higher quality in the lower mold body, and by setting a spiral tube surrounding the cavity, the contact area can be increased, the efficiency of heat exchange can be improved, and the cooling can be accelerated. At the same time, the cooling water in the spiral tube can be recycled, and the cooling water in the water tank can be stirred by the stirring mechanism to accelerate the heat dissipation of the cooling water.

[0017] 2. The utility model provides a drain port to facilitate the discharge of cooling water in the water tank, and provides a rectangular port to facilitate the addition of cooling water into the water tank, so as to facilitate and quickly cool the forming mold in the lower mold body. The vent port can accelerate the circulation of air inside and outside the cavity, thereby achieving an auxiliary cooling effect. The bottom column and the mounting pad can be used to fix the device on the workbench, so as to facilitate and stabilize the production of LED lampshades.

[0018] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is the overall structure diagram of the utility model;

[0021] Figure 2 This is a bottom view of the structure of the utility model;

[0022] Figure 3 It is a cross-sectional structural diagram of the utility model;

[0023] Figure 4 It is a partial top view of the structure of the utility model;

[0024] Figure 5 This is a structural diagram of the stirring mechanism of the utility model.

[0025] Numbers in the figure:

[0026] 1. Bottom plate; 2. Lower mold body; 3. Cooling mechanism; 301. Cavity; 302. Annular metal heat conducting plate; 303. Spiral tube; 304. Liquid outlet pipe; 305. Liquid outlet pump; 306. Liquid inlet pipe; 307. Liquid suction pump; 308. Water tank; 309. Connecting column; 310. Liquid discharge port; 311. Rectangular port; 312. Vent; 4. Heating assembly; 5. Stirring mechanism; 501. Servo motor; 502. Turning rod; 503. Stirring rod; 504. Sprocket; 505. Chain; 6. Bottom column; 7. Mounting pad. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 The new LED lampshade mold lower template comprises a bottom plate 1 and a lower mold body 2. A cooling mechanism 3 is provided inside the lower mold body 2, and a heating component 4 is installed on the inner wall of the lower mold body 2.

[0029] The heating component 4 is an existing mechanism and is not the object of protection in this application. Therefore, the internal structure and working principle of the heating component 4 will not be described in detail. However, it should be understood that when the heating component 4 is working, it can heat and plasticize the LED lampshade.

[0030] The cooling mechanism 3 includes a cavity 301 opened inside the lower mold body 2. An annular metal heat conductive plate 302 and a spiral tube 303 are provided inside the cavity 301. The annular metal heat conductive plate 302 is fixedly connected to the inner wall of the cavity 301. By setting the annular metal heat conductive plate 302, the efficiency of heat transfer can be accelerated, and subsequent heat exchange work is convenient.

[0031] The bottom end and top end of the spiral tube 303 are respectively connected to a liquid outlet pipe 304 and a liquid inlet pipe 306, and the outer surfaces of the liquid outlet pipe 304 and the liquid inlet pipe 306 are respectively fixedly connected to the two sides of the inner wall of the lower mold body 2, and the bottom ends of the liquid outlet pipe 304 and the liquid inlet pipe 306 successively penetrate the lower mold body 2 and the bottom plate 1 and extend to the bottom of the bottom plate 1.

[0032] By limiting the positions of the liquid outlet pipe 304 and the liquid inlet pipe 306, a certain support effect can be provided to the spiral tube 303, so that the spiral tube 303 can be stably placed inside the cavity 301 through the liquid outlet pipe 304 and the liquid inlet pipe 306 fixedly connected to the inner wall of the lower mold body 2, thereby facilitating the spiral tube 303 to perform water circulation and transportation inside the cavity 301.

[0033] An outlet pump 305 is installed inside the outlet pipe 304, and a suction pump 307 is installed at the bottom end of the inlet pipe 306. The outlet pump 305 and the suction pump 307 are both existing mechanisms. By setting the suction pump 307, the cold water can be accelerated to be transported to the spiral tube 303 through the inlet pipe 306. By setting the outlet pump 305, the discharge of cooling water from the spiral tube 303 through the outlet pipe 304 can be accelerated.

[0034] Four connecting columns 309 are fixedly connected to the bottom surface of the bottom plate 1 . A water tank 308 is provided below the bottom plate 1 . The bottom surfaces of the four connecting columns 309 are fixedly connected to the upper surface of the water tank 308 .

[0035] The upper surface of the liquid outlet pump 305 is fixedly connected to the bottom surface of the bottom plate 1 , and the bottom surface of the liquid suction pump 307 is installed in the inner bottom wall of the water tank 308 .

[0036] By limiting the positions of the liquid outlet pump 305 and the liquid suction pump 307, the cooling water in the water tank 308 can be circulated and transported in sequence through the liquid inlet pipe 306, the spiral tube 303 and the liquid outlet pipe 304, which can accelerate the cooling of the LED lampshade formed inside the lower mold body 2 and save time.

[0037] A drain port 310 is installed on the bottom surface of the water tank 308 , and a valve is arranged inside the drain port 310 . Two symmetrical rectangular openings 311 are arranged on the upper surface of the water tank 308 , and evenly distributed vents 312 are arranged on the inner wall of the cavity 301 .

[0038] By setting the drain port 310, the cooling water in the water tank 308 can be easily discharged. By setting the rectangular port 311, cooling water can be easily added to the water tank 308, so that the forming mold in the lower mold body 2 can be quickly cooled. By setting the vent 312, the circulation of air inside and outside the cavity 301 can be accelerated, thereby achieving an auxiliary cooling effect.

[0039] The water tank 308 has a stirring mechanism 5 inside, which includes a servo motor 501 fixedly connected to the bottom surface of the bottom plate 1. The inner top wall of the water tank 308 is rotatably sleeved with three rotating rods 502, and the outer surface of each rotating rod 502 is fixedly connected to a stirring rod 503.

[0040] Each stirring rod 503 is located inside the water tank 308. By setting the stirring rod 503, when the rotating rod 502 rotates, the stirring rod 503 can be driven to rotate, so that the stirring rod 503 stirs the cooling water in the water tank 308, accelerates the volatilization of heat in the cooling water, and is beneficial to the reuse of the cooling water.

[0041] The top of each rotating rod 502 is fixedly connected to a sprocket 504, a chain 505 is provided above the water tank 308, the three sprockets 504 are connected by the chain 505, and the output shaft end of the servo motor 501 is fixedly connected to the top of the rear rotating rod 502 among the three rotating rods 502.

[0042] By driving the servo motor 501 to work, the rotating rod 502 fixedly connected to its output shaft end can be rotated first, and through the three sprockets 504 and a chain 505, the other two rotating rods 502 can also be rotated, so that the three rotating rods 502 can all rotate to accelerate the heat dissipation of the cooling water in the water tank 308.

[0043] The four corners of the bottom surface of the base plate 1 are fixedly connected with bottom columns 6, and the bottom surface of each bottom column 6 is fixedly connected with a mounting pad 7. By setting the bottom columns 6 and the mounting pads 7, the device can be fixed on the workbench, which facilitates and stabilizes the production of LED lampshades.

[0044] The specific implementation process of the utility model is as follows: when the LED lampshade is being molded, it can be heated by driving the heating component 4. When the molding is completed, the liquid discharge pump 305 and the liquid suction pump 307 are driven to work. When the liquid suction pump 307 is working, the cooling water in the water tank 308 can be transported to the top of the spiral tube 303 through the liquid inlet pipe 306, and then the water is discharged into the water tank 308 through the liquid outlet pipe 304 connected to the bottom end of the spiral tube 303. At this time, the operation of the liquid discharge pump 305 can accelerate the discharge of the cooling water in the liquid outlet pipe 304, so that the cooling water in the water tank 308 can be circulated and transported through the liquid inlet pipe 306, the spiral tube 303 and the liquid outlet pipe 304. At this time, the annular metal heat conduction plate 302 can accelerate the effect of heat transfer. By setting The spiral tube 303 can increase the contact area and improve the quality of heat exchange, so as to accelerate the cooling of the LED lampshade after molding in the lower mold body 2, save time and facilitate the demolding of the LED lampshade. In the above process, it is also necessary to start the servo motor 501 to accelerate the heat dissipation of the cooling water in the water tank 308. When the servo motor 501 is started, it will drive the rotating rod 502 fixedly connected to its output shaft end to rotate, and then through the three sprockets 504 and a chain 505, it will drive the other two rotating rods 502 to rotate. In this way, the simultaneous rotation of the three rotating rods 502 can make the stirring rod 503 fixedly connected to the surface thereof stir the cooling water in the water tank 308, thereby achieving the effect of accelerating the heat dissipation in the cooling water, which is conducive to the reuse of cooling water.

[0045] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A new type of LED lampshade mold lower mold plate, comprising a bottom plate (1) and a lower mold body (2), characterized in that: A cooling mechanism (3) is provided inside the lower mold body (2), a heating assembly (4) is installed on the inner wall of the lower mold body (2), the cooling mechanism (3) comprises a cavity (301) opened inside the lower mold body (2), an annular metal heat conducting plate (302) and a spiral tube (303) are provided inside the cavity (301), and the annular metal heat conducting plate (302) is fixedly connected to the inner wall of the cavity (301); The bottom end and top end of the spiral tube (303) are respectively connected to a liquid outlet pipe (304) and a liquid inlet pipe (306); a liquid outlet pump (305) is installed inside the liquid outlet pipe (304); a liquid suction pump (307) is installed at the bottom end of the liquid inlet pipe (306); four connecting columns (309) are fixedly connected to the bottom surface of the bottom plate (1); a water tank (308) is provided below the bottom plate (1); the bottom surfaces of the four connecting columns (309) are fixedly connected to the upper surface of the water tank (308); and a stirring mechanism (5) is provided inside the water tank (308).

2. The new LED lampshade mold lower template according to claim 1 is characterized in that: The outer surfaces of the liquid outlet pipe (304) and the liquid inlet pipe (306) are respectively fixedly connected to the two sides of the inner wall of the lower mold body (2), and the bottom ends of the liquid outlet pipe (304) and the liquid inlet pipe (306) successively penetrate the lower mold body (2) and the bottom plate (1) and extend to the bottom of the bottom plate (1).

3. The new LED lampshade mold lower template according to claim 1 is characterized in that: The upper surface of the liquid outlet pump (305) is fixedly connected to the bottom surface of the bottom plate (1), and the bottom surface of the liquid suction pump (307) is installed in the inner bottom wall of the water tank (308).

4. The new LED lampshade mold lower template according to claim 1 is characterized in that: The bottom surface of the water tank (308) is provided with a liquid discharge port (310), a valve is provided inside the liquid discharge port (310), the upper surface of the water tank (308) is provided with two symmetrical rectangular openings (311), and the inner wall of the cavity (301) is provided with evenly distributed vents (312).

5. The new LED lampshade mold lower template according to claim 1 is characterized in that: The stirring mechanism (5) comprises a servo motor (501) fixedly connected to the bottom surface of the bottom plate (1); the inner top wall of the water tank (308) is rotatably sleeved with three rotating rods (502); and the outer surface of each rotating rod (502) is fixedly connected to a stirring rod (503).

6. The new LED lampshade mold lower template according to claim 5 is characterized in that: The top end of each rotating rod (502) is fixedly connected to a sprocket (504), a chain (505) is provided above the water tank (308), the three sprockets (504) are transmission-connected via the chain (505), and the output shaft end of the servo motor (501) is fixedly connected to the top end of the rear rotating rod (502) among the three rotating rods (502).

7. The new LED lampshade mold lower template according to claim 1 is characterized in that: Bottom columns (6) are fixedly connected at the four corners of the bottom surface of the bottom plate (1), and a mounting pad (7) is fixedly connected to the bottom surface of each bottom column (6).

Citation Information

Patent Citations

  • Novel light-emitting diode (LED) lamp cover mould lower template

    CN202861358U

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