Tablet press for producing thermosetting powder coating

By designing a roller press and cooling mechanism with adjustable spacing, the powder coating tablet press cannot press out sheet coatings of different thicknesses and low cooling efficiency is solved, and efficient powder coating processing and cooling effects are achieved.

CN222473149UActive Publication Date: 2025-02-14HUBEI WANBANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421247795.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing powder coating tablet press cannot press out sheet coatings of different thicknesses according to different processing requirements, and the traditional cooling method is inefficient and has poor cooling effect.

Method used

A tablet press for the production of thermosetting powder coatings is designed, and a roll pressing mechanism with adjustable pitch is used to press out sheet coatings of different thicknesses, and a cooling mechanism is equipped with a cooling mechanism to cool by emitting low-temperature gas.

Benefits of technology

It realizes that sheet-shaped coatings of different thicknesses are pressed out according to different processing requirements, and the cooling effect and working efficiency are significantly improved through efficient cooling methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of powder coating production, and provides a tablet press for thermosetting powder coating production, which comprises a bottom plate, and two first supports and two second supports are fixedly mounted at the top of the bottom plate; the supporting legs are fixedly installed on the top of the bottom plate, the same conveyor is fixedly installed on the supporting legs, and a conveying belt is arranged on the conveyor; the frame plate is welded to the tops of the two first supports; the water tank is fixedly mounted at the tops of the two second brackets and is used for storing cooling liquid; the tabletting mechanism is mounted on the frame plate and is used for extruding the thermosetting powder coating; and the cooling mechanism is assembled on the water tank and is used for cooling the powder coating. According to the tablet press for thermosetting powder coating production, the problems that an existing powder coating tablet press cannot process flaky coatings with different thicknesses, and the powdery coatings extruded into the flaky coatings cannot be rapidly cooled are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of powder coating production, in particular to a tablet press for producing thermosetting powder coating. Background Art

[0002] Thermosetting powder coating is a special coating, mainly composed of epoxy resin, polyester, acrylic, polyurethane and other resins with hardener, additives and pigments. This coating does not require the addition of solvents during the production process, so it has extremely high environmental performance. In the production process of thermosetting powder coating, the thermosetting powder coating needs to be pressed into sheets, and a tablet press is used at this time.

[0003] Existing powder coating tabletting machines generally use rollers to press sheets. However, since the spacing between the rollers cannot be adjusted, it is impossible to press out sheet coatings of different thicknesses according to different processing requirements. In addition, after the powder coating is extruded into sheets, it still has a high temperature, which is not conducive to subsequent processing. Therefore, the powder coating needs to be cooled. The traditional cooling method is to increase the heat exchange time between the powder coating and the air by lengthening the distance of the conveying device or controlling the speed of the conveying device, but this is inefficient and has a poor cooling effect. Utility Model Content

[0004] The utility model provides a tablet press for producing thermosetting powder coatings, aiming to solve the problems in the prior art that the existing powder coating tablet press cannot process coatings in sheets of different thicknesses and cannot quickly cool the powder coatings after being extruded into sheets.

[0005] To solve the above problems, the utility model is implemented as follows: a tablet press for the production of thermosetting powder coatings, comprising: a base plate, on the top of which two first brackets and two second brackets are fixedly installed; a plurality of supporting legs fixedly installed on the top of the base plate, on which the same conveyor is fixedly installed, and a conveyor belt is provided on the conveyor; a frame plate welded to the top of the two first brackets; a water tank fixedly installed on the top of the two second brackets for storing coolant; a tablet pressing mechanism installed on the frame plate for extruding thermosetting powder coatings; and a cooling mechanism mounted on the water tank for cooling the powder coatings.

[0006] Preferably, the pressing mechanism includes: two sliding rods slidably mounted on the frame plate; two screws threadedly mounted on the frame plate, and the ends of the two screws close to each other are rotatably mounted with U-shaped plates, and the sides of the two U-shaped plates away from each other are respectively fixedly connected to the ends of the two sliding rods close to each other; two rotating shafts rotatably mounted on the two U-shaped plates, and pressure rollers are fixedly sleeved on the two rotating shafts; two motors fixedly mounted on the two U-shaped plates, and first gears are fixedly mounted on the output shafts of the two motors; two second gears fixedly sleeved on the two rotating shafts, and the two second gears are respectively meshed with the two first gears.

[0007] Preferably, the cooling mechanism includes: a cavity opened on the water tank; a plurality of exhaust pipes fixedly installed on the bottom of the water tank, the plurality of exhaust pipes are connected to the interior of the cavity, and the bottom ends of the plurality of exhaust pipes are provided with air diffusers; a plurality of cooling pipes fixedly installed on the water tank, one end of the plurality of cooling pipes extending to the outside of the water tank, and the other end of the plurality of cooling pipes extending to the inside of the cavity; a plurality of fans fixedly installed on the top of the water tank, the exhaust ends of the plurality of fans being fixedly connected to one end of the plurality of cooling pipes, respectively.

[0008] Preferably, a turntable is fixedly mounted on one end of the two screw rods away from each other, and a handle is rotatably mounted on one side of the two turntables away from each other.

[0009] Preferably, a water filling pipe is fixedly installed on the top of the water tank, and a cover body is threadedly installed on the water filling pipe.

[0010] Preferably, a discharge pipe is fixedly installed on one side of the water tank, and a valve is provided on the discharge pipe.

[0011] Preferably, a filter is fixedly installed on the air inlet end of each of the fans, and each of the filter is made of stainless steel.

[0012] Compared with the related art, the tablet press for thermosetting powder coating production provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the tablet press for producing thermosetting powder coatings provided in the present invention can extrude thermosetting powder coatings into sheets through a tablet pressing mechanism. Since the spacing between the two pressing rollers in the tablet pressing mechanism can be adjusted, sheet coatings of different thicknesses can be pressed out according to different processing requirements, and the use effect is good. The powder coating pressed into sheets can be conveyed by a conveyor, so that the powder coating can be cooled by a cooling mechanism. Since the cooling mechanism can cool the sheet coating by discharging low-temperature gas, compared with the traditional cooling method, the cooling effect can be effectively improved, and the work efficiency is good. The coordinated use of the discharge pipe and the valve can facilitate the operator to discharge the coolant in the water tank, and the coolant in the water tank can be conveniently replaced. The water filling pipe can facilitate the operator to add coolant to the water tank. The water filling pipe can be shielded by the cover body to prevent dust and impurities from entering the water tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of a tablet press for producing thermosetting powder coatings provided by the utility model;

[0015] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0016] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the exhaust pipe and the air diffuser cover in the utility model.

[0018] Figure numerals: 1. bottom plate; 2. supporting leg; 3. conveyor; 4. first bracket; 5. frame plate; 6. water tank; 7. sliding rod; 8. screw; 9. U-shaped plate; 10. rotating shaft; 11. pressure roller; 12. motor; 13. first gear; 14. second gear; 15. cavity; 16. exhaust pipe; 17. air diffuser; 18. cooling pipe; 19. fan; 20. second bracket. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides a tablet press for producing thermosetting powder coatings, such as Figure 1-4 As shown, the tablet press for producing thermosetting powder coatings comprises: a base plate 1, on the top of which two first brackets 4 and two second brackets 20 are fixedly mounted; a plurality of supporting legs 2 fixedly mounted on the top of the base plate 1, on which the same conveyor 3 is fixedly mounted, and on which a conveyor belt is arranged; a frame plate 5 welded to the top of the two first brackets 4; a water tank 6 fixedly mounted on the top of the two second brackets 20 for storing coolant; a tablet pressing mechanism mounted on the frame plate 5 for extruding thermosetting powder coatings; and a cooling mechanism mounted on the water tank 6 for cooling the powder coatings.

[0022] In this embodiment, when in use, the thermosetting powder coating to be pressed into a sheet is put into the sheet pressing mechanism from above, so that the two pressing rollers 11 in the sheet pressing mechanism squeeze the powder coating into sheets. Since the spacing between the two pressing rollers 11 is adjustable, sheet coatings of different thicknesses can be pressed out according to different processing requirements, and the use effect is better. The sheet-shaped coating will then fall onto the conveyor belt of the conveyor 3, so that the conveyor belt can drive the sheet coating to move toward the cooling mechanism, so that the cooling mechanism can cool the sheet coating by discharging low-temperature gas. Compared with the traditional cooling method, the cooling effect can be effectively improved, and the working efficiency is better.

[0023] In a further preferred embodiment of the utility model, the pressing mechanism includes: two sliding rods 7 slidably mounted on the frame plate 5; two screw rods 8 threadedly mounted on the frame plate 5, and the ends of the two screw rods 8 close to each other are rotatably mounted with a U-shaped plate 9, and the sides of the two U-shaped plates 9 away from each other are respectively fixedly connected to the ends of the two sliding rods 7 close to each other; two rotating shafts 10 respectively rotatably mounted on the two U-shaped plates 9, and the two rotating shafts 10 are fixedly sleeved with a pressure roller 11; two motors 12 respectively fixedly mounted on the two U-shaped plates 9, and the output shafts of the two motors 12 are fixedly mounted with a first gear 13; two second gears 14 respectively fixedly sleeved on the two rotating shafts 10, and the two second gears 14 are respectively meshed with the two first gears 13.

[0024] In this embodiment, the sheeting mechanism is used to extrude thermosetting powder coatings. Before extrusion, the spacing between the two pressing rollers 11 needs to be adjusted according to the processing requirements. During adjustment, the two screws 8 are rotated, and the two screws 8 will drive the two U-shaped plates 9 to move away from or closer to each other. The two U-shaped plates 9 will drive the two pressing rollers 11 to move away from or closer to each other through the two rotating shafts 10, thereby completing the adjustment of the spacing between the two pressing rollers 11. After the adjustment is completed, the thermosetting powder coating can be extruded. During extrusion, the two motors 12 are started, and the two motors 12 will drive the two first gears 13 to rotate. The two first gears 13 will drive the two rotating shafts 10 to rotate through the two second gears 14. The two rotating shafts 10 will drive the two pressing rollers 11 to rotate, so that the two pressing rollers 11 can extrude the thermosetting powder coating and press the coating into sheets.

[0025] In a further preferred embodiment of the utility model, the cooling mechanism includes: a cavity 15 opened on the water tank 6; a plurality of exhaust pipes 16 fixedly installed at the bottom of the water tank 6, the plurality of exhaust pipes 16 are connected to the interior of the cavity 15, and the bottom ends of the plurality of exhaust pipes 16 are provided with air diffusers 17; a plurality of cooling pipes 18 fixedly installed on the water tank 6, one end of the plurality of cooling pipes 18 extends to the outside of the water tank 6, and the other end of the plurality of cooling pipes 18 extends to the inside of the cavity 15; a plurality of fans 19 fixedly installed on the top of the water tank 6, and the exhaust ends of the plurality of fans 19 are respectively fixedly connected to one end of the plurality of cooling pipes 18.

[0026] In this embodiment, the cooling mechanism is used to cool the powder coating. When working, the fan 19 will transmit the gas to the cooling pipe 18. Since the cooling pipe 18 is immersed in the coolant, the gas entering the cooling pipe 18 will be fully cooled, and then it will be transmitted from one end of the cooling pipe 18 to the cavity 15. The cavity 15 will transmit the gas to multiple exhaust pipes 16, and finally discharged from multiple air expansion hoods 17, so as to cool down the flaky coating moved by the conveyor 3 below, and the cooling effect is better.

[0027] In a further preferred embodiment of the present invention, a turntable is fixedly mounted on one end of the two screw rods 8 away from each other, and a handle is rotatably mounted on one side of the two turntables away from each other.

[0028] In this embodiment, two turntables and two handles can facilitate operators to rotate the two screw rods 8 .

[0029] In a further preferred embodiment of the present invention, a water filling pipe is fixedly installed on the top of the water tank 6, and a cover body is threadedly installed on the water filling pipe.

[0030] In this embodiment, the water adding pipe can facilitate the operator to add coolant into the water tank 6 , and the cover body can shield the water adding pipe to prevent dust and impurities from entering the water tank 6 .

[0031] In a further preferred embodiment of the present invention, a discharge pipe is fixedly installed on one side of the water tank 6, and a valve is provided on the discharge pipe.

[0032] In this embodiment, the coordinated use of the discharge pipe and the valve can facilitate the operator to discharge the coolant in the water tank 6, and can facilitate the replacement of the coolant in the water tank 6.

[0033] In a further preferred embodiment of the present invention, a filter screen is fixedly installed on the air inlet end of each of the fans 19, and each of the filters is made of stainless steel.

[0034] In this embodiment, multiple filters can reduce the amount of dust in the air that enters the interior of the multiple fans 19. The multiple stainless steel filters have good corrosion resistance, will not rust, and have good durability.

[0035] To sum up, compared with the related art, the present solution can extrude thermosetting powder coating into sheets through a sheeting mechanism. Since the spacing between the two pressing rollers 11 in the sheeting mechanism can be adjusted, sheet coatings of different thicknesses can be pressed out according to different processing requirements, and the use effect is good. The powder coating pressed into sheets can be conveyed by the conveyor 3, so that the powder coating can be cooled by the cooling mechanism. Since the cooling mechanism can cool the sheet coating by discharging low-temperature gas, compared with the traditional cooling method, the cooling effect can be effectively improved, and the work efficiency is good. The coordinated use of the discharge pipe and the valve can facilitate the operator to discharge the coolant in the water tank 6, and the coolant in the water tank 6 can be conveniently replaced. The water filling pipe can facilitate the operator to add coolant to the water tank 6. The water filling pipe can be shielded by the cover body to prevent dust and impurities from entering the water tank 6.

[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A tablet press for producing thermosetting powder coatings, characterized in that: include: A bottom plate, with two first brackets and two second brackets fixedly mounted on the top of the bottom plate; A plurality of supporting legs fixedly mounted on the top of the bottom plate, a same conveyor fixedly mounted on the plurality of supporting legs, and a conveyor belt disposed on the conveyor; A frame plate welded to the top of the two first brackets; A water tank fixedly mounted on the top of the two second brackets for storing coolant; A tabletting mechanism mounted on the frame plate for extruding thermosetting powder coating; A cooling mechanism is mounted on the water tank for cooling the powder coating.

2. The tablet press for producing thermosetting powder coatings according to claim 1, characterized in that: The tablet pressing mechanism comprises: Two slide bars slidably mounted on the frame plate; Two screw rods are threadedly mounted on the frame plate, and the ends of the two screw rods close to each other are rotatably mounted with U-shaped plates, and the sides of the two U-shaped plates away from each other are respectively fixedly connected to the ends of the two sliding rods close to each other; Two rotating shafts are rotatably mounted on the two U-shaped plates respectively, and pressure rollers are fixedly sleeved on the two rotating shafts; Two motors are respectively fixedly mounted on the two U-shaped plates, and a first gear is fixedly mounted on the output shafts of the two motors; Two second gears are fixedly sleeved on the two rotating shafts respectively, and the two second gears are respectively meshed with the two first gears.

3. The tablet press for producing thermosetting powder coatings according to claim 1, characterized in that: The cooling mechanism comprises: A cavity formed on the water tank; A plurality of exhaust pipes fixedly mounted on the bottom of the water tank, the plurality of exhaust pipes are connected to the interior of the cavity, and the bottom ends of the plurality of exhaust pipes are provided with air diffusers; A plurality of cooling pipes fixedly mounted on the water tank, wherein one end of each of the cooling pipes extends to the outside of the water tank, and the other end of each of the cooling pipes extends to the inside of the cavity; A plurality of fans are fixedly mounted on the top of the water tank, and exhaust ends of the plurality of fans are respectively fixedly connected to one end of the plurality of cooling pipes.

4. The tablet press for producing thermosetting powder coatings according to claim 2, characterized in that: A rotating disk is fixedly mounted on one end of the two screw rods that is away from each other, and a handle is rotatably mounted on one side of the two rotating disks that is away from each other.

5. The tablet press for producing thermosetting powder coatings according to claim 1, characterized in that: A water filling pipe is fixedly installed on the top of the water tank, and a cover body is threadedly installed on the water filling pipe.

6. The tablet press for producing thermosetting powder coatings according to claim 1, characterized in that: A discharge pipe is fixedly installed on one side of the water tank, and a valve is arranged on the discharge pipe.

7. The tablet press for producing thermosetting powder coatings according to claim 3, characterized in that: A filter screen is fixedly installed on the air inlet end of the plurality of fans, and the plurality of filter screens are all made of stainless steel.