Double-channel waste-removing disc bottle unscrambler

Abstract

The utility model discloses a double-channel waste-rejecting disc bottle unscrambler, which relates to the technical field of bottle unscramblers and comprises a frame, a bottle unscrambling disc is arranged on the inner side of the frame, a first channel, a second channel and a waste-rejecting port are respectively arranged on the outer side of the frame, a mounting column is fixedly mounted on the inner side of the frame, a first adjusting mechanism is arranged on the outer side of the mounting column, and a second adjusting mechanism is arranged on the outer side of the mounting column. And a guide seat is movably mounted at the upper end of the mounting column through a first adjusting mechanism. By the adoption of the structure, the rotary knob is used for rotating the shaft rod to rotate on the inner side of the installation cavity, so that the first bevel gear connected with the shaft rod is in meshed transmission with the second bevel gear, meanwhile, the screw rod connected with the second bevel gear rotates on the inner side of the sliding groove, and rotation of the screw rod enables the adjusting plate in threaded connection with the outer side to slide on the sliding groove. Due to the fact that the adjusting plate is connected with one end of the first arc-shaped guide plate, the distance between the second arc-shaped guide plate connected with the first arc-shaped guide plate and the edge of the inner wall of the rack can be conveniently adjusted for use.

Description

Technical Field

[0001] The utility model belongs to the technical field of bottle unscramblers, in particular to a double-channel waste rejection disc bottle unscrambler. Background Art

[0002] At present, cylindrical pharmaceutical bottles such as vials and cartridges are all filled by automatic filling lines. Automatic filling lines usually include various single machines such as bottle unscramblers, fillers, stoppering machines, and conveyor lines required to connect the single machines. Among them, the disc bottle unscrambler is a common bottle unscrambler. Its function is to let the pharmaceutical bottles enter the conveyor line one by one through the disc to realize automatic bottle feeding.

[0003] A Chinese patent with publication number CN220221365U discloses a dual-channel waste rejection disc bottle unscrambler, comprising a bottle unscrambling disc, an edge of which is provided with a bottle baffle plate, a first guide plate and a second guide plate are fixed above the bottle unscrambling disc, the bottle unscrambling disc rotates relative to the bottle baffle plate, the first guide plate and the second guide plate, the first guide plate, the second guide plate, the bottle baffle plate and the bottle unscrambling disc are enclosed to form a first bottle outlet channel, the openings at both ends of the first bottle outlet channel respectively form a first bottle inlet and a first bottle outlet, the first bottle rejection channel is provided with a first turning section, the bottle baffle plate is provided with an external bottle rejection port at the inlet of the first turning section, and the second guide plate, the bottle baffle plate and the bottle unscrambling disc are enclosed to form a second bottle outlet channel.

[0004] The dual-channel waste rejection disc bottle unscrambler in the above-mentioned prior art still has some shortcomings in actual use and operation. For example, the traditional arc guide plate is composed of a three-section structure, which can guide the bottle body when the bottle unscrambler is unscrambling the bottle. However, the arc guide plate is close to the guide seat of the bottle unscrambling plate by opening an adjustment hole and cooperating with an adjustment screw. After the adjustment hole of the arc guide plate is moved to the upper limit of the guide seat of the bottle unscrambling plate, the arc guide plate is clamped and adjusted on the guide seat after the adjustment screw on the guide seat penetrates the adjustment hole. In practice, this traditional adjustment method may cause errors in the process of manually pulling the arc guide plate. Therefore, it is often necessary to repeat the operation many times during the trial operation to ensure the guiding effect of the bottle, which is very inconvenient. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the present invention is to provide a double-channel waste rejection disc bottle unscrambler to solve the problems mentioned in the background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A double-channel waste rejection disc bottle unscrambler comprises a frame, a bottle unscrambler is arranged on the inner side of the frame, a first channel, a second channel and a waste rejection port are arranged on the outer side of the frame, a mounting column is fixedly installed on the inner side of the frame, a first adjustment mechanism is arranged on the outer side of the mounting column, a guide seat is movably installed on the upper end of the mounting column through the first adjustment mechanism, a second adjustment mechanism is arranged on the outer side of the guide seat, a first arc guide plate is fixedly installed on the guide seat through the second adjustment mechanism, and a second arc guide plate is fixedly installed on one end of the first arc guide plate;

[0008] The second adjusting mechanism comprises a mounting shell, the mounting shell is fixedly mounted on the outer side of the guide seat, a slide groove is opened at one end of the mounting shell, an adjusting plate is slidably connected to the inner side of the slide groove, one end of the adjusting plate and an end of the first arc guide plate away from the second arc guide plate are fixedly mounted, a screw rod is rotatably connected to the inner side of the slide groove, one end of the screw rod and an end of the adjusting plate away from the first arc guide plate are threadedly connected, and a transmission mechanism is provided at the end of the screw rod away from the adjusting plate, through the second adjusting mechanism, the spacing between the first arc guide plate and the second arc guide plate guide frame can be conveniently adjusted;

[0009] The transmission mechanism includes an installation cavity, the installation cavity is opened on the inner side of the installation shell, the inner side of the installation cavity is rotatably connected with a shaft rod, one end of the screw rod away from the adjustment plate extends into the inner side of the installation cavity and is fixedly installed with a second bevel gear, the outer side of the shaft rod is fixedly connected with a first bevel gear, the first bevel gear and the second bevel gear are meshingly connected, the upper end of the shaft rod passes through the cavity wall of the installation cavity and is fixedly installed with a knob, and the second adjustment mechanism can be conveniently used through the transmission mechanism;

[0010] The first adjustment mechanism includes a first toothed disc and a second toothed disc, the first toothed disc is fixedly mounted on the lower end of the guide seat, the second toothed disc is fixedly mounted on the outer side of the mounting column, the teeth of the first toothed disc and the second toothed disc are plug-in, the upper end of the mounting column passes through the guide seat and is threadedly connected with a hand-tightened screw sleeve, and the position of the first arc guide plate and the second arc guide plate can be conveniently adjusted by adjusting the guide seat through the first adjustment mechanism.

[0011] As a preferred technical solution, limiting grooves are symmetrically provided on the outer side of the adjustment plate, and one end of the adjustment plate is slidably connected to the inner side of the slide groove through the limiting groove. The limiting groove can be used to conveniently limit the adjustment plate.

[0012] As an optimal technical solution, a second screw sleeve is fixedly installed on the inner side of one end of the adjustment plate away from the first arc-shaped guide plate. One end of the adjustment plate is threadedly connected to one end of the screw rod through the second screw sleeve. The second screw sleeve can facilitate the threaded connection between the adjustment plate and the screw rod.

[0013] As a preferred technical solution, the lower end of the mounting column is fixedly connected to a mounting seat, and a mounting hole is opened on the inner side of the mounting seat. The mounting column can be conveniently fixed on the rack through the mounting seat with the mounting hole.

[0014] As a preferred technical solution, the upper end of the mounting column movably passes through the center of the bottle unscrambling tray, and the second arc-shaped guide plate is fixedly mounted in a groove at one end of the first arc-shaped guide plate. By passing the mounting column through the center of the bottle unscrambling tray, the bottle unscrambling tray can be rotated while facilitating the connection between the mounting column and the guide seat.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, the shaft is rotated inside the installation cavity by using a knob, so that the first bevel gear connected to the shaft engages with the second bevel gear, and at the same time, the screw connected to the second bevel gear rotates inside the slide groove, and the rotation of the screw causes the adjustment plate connected to the outer thread to slide in the slide groove. Since the adjustment plate is connected to one end of the first arc guide plate, the distance between the second arc guide plate connected to the first arc guide plate and the edge of the inner wall of the frame can be adjusted for use;

[0017] Secondly, rotate and remove the adjusting screw sleeve from the mounting column, then determine the position of the inner wall of the frame corresponding to the second arc guide plate connected to the first arc guide plate on the guide seat, then insert the first toothed disc at the lower end of the guide seat into the second toothed disc at the upper end of the mounting seat, and finally tighten the screw sleeve on the upper end of the mounting column by hand to limit the position, so that the position of the inner wall of the frame corresponding to the second arc guide plate connected to the external first arc guide plate can be adjusted by adjusting the guide seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the first adjustment mechanism of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the second adjustment mechanism of the utility model;

[0021] Figure 4 The utility model Figure 3 Enlarged view of point A in the middle.

[0022] Figure numerals: 1, frame; 2, bottle unscrambling plate; 3, first channel; 4, second channel; 5, waste rejection port; 6, guide seat; 7, first arc guide plate; 8, second arc guide plate; 9, first adjusting mechanism; 901, hand-tightened screw sleeve; 902, first toothed disc; 903, second toothed disc; 10, mounting column; 11, second adjusting mechanism; 111, adjusting plate; 112, mounting shell; 113, slide groove; 114, screw rod; 12, mounting seat; 13, mounting hole; 14, transmission mechanism; 141, mounting cavity; 142, knob; 143, shaft rod; 144, first bevel gear; 145, second bevel gear; 15, second screw sleeve; 16, limit groove. DETAILED DESCRIPTION

[0023] refer to Figures 1 to 4 The double-channel waste rejection disc bottle unscrambler described in this embodiment includes a frame 1, a bottle unscrambling plate 2 is arranged on the inner side of the frame 1, and a first channel 3, a second channel 4 and a waste rejection port 5 are respectively arranged on the outer side of the frame 1, a mounting column 10 is fixedly installed on the inner side of the frame 1, and a first adjusting mechanism 9 is arranged on the outer side of the mounting column 10, and a guide seat 6 is movably installed on the upper end of the mounting column 10 through the first adjusting mechanism 9, and a second adjusting mechanism 11 is arranged on the outer side of the guide seat 6, and a first arc guide plate 7 is fixedly installed on the guide seat 6 through the second adjusting mechanism 11, and a second arc guide plate 8 is fixedly installed on one end of the first arc guide plate 7. The use function of the bottle unscrambling plate 2 and the frame 1 in this technical solution is the same as the basic use principle of a double-channel waste rejection disc bottle unscrambler disclosed in publication number CN220221365U, and the principle is: in the continuous rotation process of the material unscrambling plate, the medicine bottles enter the second bottle inlet from the first bottle inlet and the second bottle inlet respectively. When the medicine bottle enters the first bottle outlet channel from the second bottle inlet and moves forward to the entrance of the first turning section, the medicine bottle that has fallen down will directly enter the outer bottle removal port and fall down due to no obstruction, while other upright medicine bottles will be blocked by the bottle blocking plate and continue to move forward after turning; when the medicine bottle enters the second bottle outlet channel from the second bottle inlet and moves forward to the entrance of the second turning section, the medicine bottle will be blocked by the first guide plate and enter the second turning section, and when the medicine bottle moves forward from the second turning section to the exit of the second turning section, the medicine bottle that has fallen down will directly enter the inner bottle removal port due to no obstruction and return to the bottle sorting plate 2 until it enters the first bottle outlet channel and is rejected through the outer bottle removal port;

[0024] The second adjustment mechanism 11 includes a mounting shell 112, which is fixedly mounted on the outer side of the guide seat 6. A slide groove 113 is provided at one end of the mounting shell 112, and an adjustment plate 111 is slidably connected to the inner side of the slide groove 113. One end of the adjustment plate 111 is fixedly mounted to the end of the first arc guide plate 7 away from the second arc guide plate 8. A screw rod 114 is rotatably connected to the inner side of the slide groove 113. One end of the screw rod 114 is threadedly connected to the end of the adjustment plate 111 away from the first arc guide plate 7. A transmission mechanism 14 is provided at the end of the screw rod 114 away from the adjustment plate 111. The transmission mechanism 14 includes a mounting cavity 141. The mounting cavity 141 is provided on the inner side of the mounting shell 112. A shaft rod 143 is rotatably connected to the inner side of the mounting cavity 141. One end of the screw rod 114 away from the adjustment plate 111 extends into the mounting cavity 141 and is fixedly mounted with a second bevel gear 145. The outer side of the shaft rod 143 The first bevel gear 144 is fixedly connected to the side, and the first bevel gear 144 and the second bevel gear 145 are meshingly connected. The upper end of the shaft rod 143 passes through the cavity wall of the installation cavity 141 and is fixedly installed with a knob 142. When it is necessary to adjust the distance between the first arc guide plate 7 and the connected second arc guide plate 8 and the edge of the inner wall of the frame 1, the shaft rod 143 is rotated by using the knob 142 to rotate inside the installation cavity 141, so that the first bevel gear 144 connected to the shaft rod 143 meshes with the second bevel gear 145, and at the same time, the screw rod 114 connected to the second bevel gear 145 rotates inside the slide groove 113, and the rotation of the screw rod 114 causes the adjustment plate 111 connected with the outer thread to slide at the slide groove 113. Since the adjustment plate 111 is connected to one end of the first arc guide plate 7, it is convenient to adjust the distance between the second arc guide plate 8 connected to the first arc guide plate 7 and the edge of the inner wall of the frame 1.

[0025] The first adjusting mechanism 9 includes a first toothed disc 902 and a second toothed disc 903, the first toothed disc 902 is fixedly mounted on the lower end of the guide seat 6, and the second toothed disc 903 is fixedly mounted on the outer side of the mounting post 10, the toothed parts of the first toothed disc 902 and the second toothed disc 903 are plug-in, and the upper end of the mounting post 10 passes through the guide seat 6 and is threadedly connected with a hand-tightened screw sleeve 901. When the orientation of the guide seat 6 needs to be adjusted, it is only necessary to rotate and remove the adjusting screw sleeve from the mounting post 10, and then determine the position of the inner wall of the frame 1 corresponding to the second arc guide plate 8 connected to the first arc guide plate 7 on the guide seat 6. Then, the first toothed disc 902 at the lower end of the guide seat 6 is inserted into the second toothed disc 903 at the upper end of the mounting seat 12, and finally, the hand-tightened screw sleeve 901 is tightened and limited at the upper end of the mounting post 10, so that the position of the inner wall of the frame 1 corresponding to the second arc guide plate 8 connected to the external first arc guide plate 7 can be adjusted and used.

[0026] refer to Figure 3The outer side of the adjusting plate 111 is symmetrically provided with limiting grooves 16, and one end of the adjusting plate 111 is slidably connected to the inner side of the sliding groove 113 through the limiting groove 16. A second screw sleeve 15 is fixedly installed on the inner side of the end of the adjusting plate 111 away from the first arc-shaped guide plate 7. One end of the adjusting plate 111 is threadedly connected to one end of the screw 114 through the second screw sleeve 15. By sliding the limiting groove 16 on the outer side of the adjusting plate 111 on the inner side of the sliding groove 113, one end of the adjusting plate 111 can be limited in the sliding groove 113 to prevent the adjusting plate 111 from falling out of the sliding groove 113, and the adjusting plate 111 can be conveniently threadedly connected to the screw 114 through the external second screw sleeve 15.

[0027] refer to Figure 2 The lower end of the mounting column 10 is fixedly connected with a mounting seat 12, and a mounting hole 13 is opened on the inner side of the mounting seat 12. By using the mounting seat 12 with the mounting hole 13 at the lower end of the mounting column 10, the mounting column 10 can be easily installed in the rack 1.

[0028] refer to Figure 1 and Figure 2 The upper end of the mounting column 10 movably penetrates the center of the bottle unscrambling plate 2, and the second arc-shaped guide plate 8 is fixedly mounted at the groove at one end of the first arc-shaped guide plate 7. The upper end of the mounting column 10 movably penetrates the center of the bottle unscrambling plate 2 to ensure the rotation of the bottle unscrambling plate 2, and at the same time facilitates the connection between the mounting column 10 and the guide seat 6; the lower end of the bottle unscrambling plate 2 is based on the limited rotation inside the frame 1, and a ring gear is installed at the lower end. The output end of the external motor is extended into the frame 1 to connect the gear and the inner or outer ring of the ring gear to engage the transmission, so that the bottle unscrambling plate 2 can be rotated.

[0029] Principle and advantages of use: During use, when it is necessary to adjust the spacing between the first arc guide plate 7 and the connected second arc guide plate 8 and the edge of the inner wall of the frame 1, the knob 142 is used to rotate the shaft 143 to rotate inside the installation cavity 141, so that the first bevel gear 144 connected to the shaft 143 engages with the second bevel gear 145 for transmission, and at the same time, the screw 114 connected to the second bevel gear 145 rotates inside the slide groove 113, and the rotation of the screw 114 causes the adjustment plate 111 connected with the outer thread to slide at the slide groove 113. Since the adjustment plate 111 is connected to one end of the first arc guide plate 7, the spacing between the second arc guide plate 8 connected to the first arc guide plate 7 and the edge of the inner wall of the frame 1 can be adjusted;

[0030] When the orientation of the guide seat 6 needs to be adjusted, it is only necessary to rotate the adjusting screw sleeve off the mounting column 10, and then determine the position of the inner wall of the frame 1 corresponding to the second curved guide plate 8 connected to the first curved guide plate 7 on the guide seat 6, and then insert the first toothed disk 902 at the lower end of the guide seat 6 into the second toothed disk 903 at the upper end of the mounting seat 12, and finally tighten the screw sleeve 901 on the upper end of the mounting column 10 by hand to limit the position.

Claims

1. A double-channel waste rejection disc bottle unscrambler, comprising a frame (1), characterized in that: The inner side of the frame (1) is provided with a bottle sorting plate (2), the outer side of the frame (1) is respectively provided with a first channel (3), a second channel (4) and a waste rejection port (5), the inner side of the frame (1) is fixedly installed with a mounting column (10), the outer side of the mounting column (10) is provided with a first adjustment mechanism (9), the upper end of the mounting column (10) is movably installed with a guide seat (6) through the first adjustment mechanism (9), the outer side of the guide seat (6) is provided with a second adjustment mechanism (11), the guide seat (6) is fixedly installed with a first arc guide plate (7) through the second adjustment mechanism (11), and one end of the first arc guide plate (7) is fixedly installed with a second arc guide plate (8); The second adjustment mechanism (11) comprises a mounting shell (112), wherein the mounting shell (112) is fixedly mounted on the outer side of the guide seat (6), a slide groove (113) is provided at one end of the mounting shell (112), an adjustment plate (111) is slidably connected to the inner side of the slide groove (113), one end of the adjustment plate (111) is fixedly mounted to an end of the first arc guide plate (7) away from the second arc guide plate (8), a screw rod (114) is rotatably connected to the inner side of the slide groove (113), one end of the screw rod (114) is threadedly connected to an end of the adjustment plate (111) away from the first arc guide plate (7), and a transmission mechanism (14) is provided at the end of the screw rod (114) away from the adjustment plate (111).

2. A dual-channel waste rejection disc bottle unscrambler according to claim 1, characterized in that: The outer side of the adjustment plate (111) is symmetrically provided with a limiting groove (16), and one end of the adjustment plate (111) is slidably connected to the inner side of the sliding groove (113) through the limiting groove (16).

3. The double-channel waste rejection disc bottle unscrambler according to claim 1, characterized in that: A second screw sleeve (15) is fixedly mounted on the inner side of one end of the adjustment plate (111) away from the first arc-shaped guide plate (7), and one end of the adjustment plate (111) is threadedly connected to one end of the screw rod (114) through the second screw sleeve (15).

4. The double-channel waste rejection disc bottle unscrambler according to claim 1, characterized in that: The transmission mechanism (14) comprises an installation cavity (141), wherein the installation cavity (141) is opened on the inner side of the installation shell (112), and the inner side of the installation cavity (141) is rotatably connected to a shaft rod (143), and one end of the screw rod (114) away from the adjustment plate (111) extends into the inner side of the installation cavity (141) and is fixedly installed with a second bevel gear (145), and the outer side of the shaft rod (143) is fixedly connected with a first bevel gear (144), and the first bevel gear (144) and the second bevel gear (145) are meshingly connected, and the upper end of the shaft rod (143) passes through the cavity wall of the installation cavity (141) and is fixedly installed with a knob (142).

5. The double-channel waste rejection disc bottle unscrambler according to claim 1, characterized in that: The first adjustment mechanism (9) comprises a first latching tooth disc (902) and a second latching tooth disc (903); the first latching tooth disc (902) is fixedly mounted on the lower end of the guide seat (6); the second latching tooth disc (903) is fixedly mounted on the outer side of the mounting column (10); the teeth of the first latching tooth disc (902) and the second latching tooth disc (903) are plug-in; the upper end of the mounting column (10) passes through the guide seat (6) and is threadedly connected with a hand-tightened screw sleeve (901).

6. The double-channel waste rejection disc bottle unscrambler according to claim 1, characterized in that: The lower end of the mounting column (10) is fixedly connected to a mounting seat (12), and a mounting hole (13) is provided on the inner side of the mounting seat (12).

7. The double-channel waste rejection disc bottle unscrambler according to claim 1, characterized in that: The upper end of the mounting column (10) movably passes through the center of the bottle unscrambling plate (2), and the second arc-shaped guide plate (8) is fixedly mounted in a groove at one end of the first arc-shaped guide plate (7).

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