Adjustable winding machine

By designing push components and adjustment components in an adjustable winding machine, the problems of low winding efficiency and wrinkles during raw material transportation in the prior art are solved, and the effect of efficient winding and wrinkles is achieved.

CN222475647UActive Publication Date: 2025-02-14TIANJIN ZHENGYINGHAOSI TECH CO LTD
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Patent Information

Application Number
CN202421120832.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-14
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing adjustable winding machine is inefficient during the winding process, and cannot complete the pick-up and rolling of the winding roller and the winding of the material roll at the same time. It is easy to generate wrinkles when transporting raw materials, and the device is not convenient for adjustment.

Method used

An adjustable winder including push components and adjustment components is designed. The push assembly realizes cutting and pushing of the roll through a roll cutter and push plate, and the adjustment assembly realizes tightening and removing wrinkles of the raw material through sliding blocks and tightening roller shaft.

Benefits of technology

The winding roller is simultaneously completed and the winding work of the winding roller is improved, and the working efficiency of the device is improved, and the wrinkles of raw materials are removed by adjusting the components, thereby improving the applicability of the device.

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Abstract

The utility model belongs to the technical field of winding machine devices, and particularly relates to an adjustable winding machine which comprises a working frame, an adjusting assembly and a winding assembly are arranged in the working frame, a supporting plate is arranged at the bottom end of the working frame, a pushing assembly is arranged on the supporting plate, and the winding assembly comprises a second motor. A second mounting plate is fixedly mounted at one end of the outer side wall of the working frame, a second motor is fixedly mounted on the second mounting plate, a mounting strip is fixedly mounted at the top end of a second rotating shaft, a fourth fixing plate is fixedly mounted on the outer side wall of the mounting strip, and a fourth motor is fixedly mounted on the fourth fixing plate; and mounting rings are arranged at the two ends of the mounting strip correspondingly, winding roll shafts are rotatably mounted in the mounting rings, and an output shaft of the fourth motor is connected with the winding roll shafts through a coupler, so that winding of a material roll is facilitated through cooperation, taking and placing of the winding roller and winding of the material roll can be completed at the same time, and the working efficiency of the device is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of winding machine devices, specifically an adjustable winding machine. Background Technology

[0002] A winding machine is a commonly used piece of equipment on industrial production lines. It is mainly used to mechanically wind raw materials into rolls. For example, in the production of woven bags for feed packaging, the woven feed bags need to be wound up to form cylindrical woven bag rolls. Existing devices are usually inconvenient to adjust, so an adjustable winding machine is needed.

[0003] An adjustable winding machine is a mechanical device that can adjust the winding tension and winding diameter as needed. It typically includes a support frame, a feeding assembly, a winding assembly, and a control system. The feeding assembly feeds the material to be wound into the winding assembly, and the motor drives the winding assembly to perform the winding operation.

[0004] Existing adjustable winding machines typically require stopping the machine to remove the winding roller before installing a new one when taking in the formed material roll. This makes it impossible to simultaneously remove and place the winding roller and wind up the material roll, resulting in low winding efficiency. Furthermore, wrinkles are generated during material transport, and existing devices are usually inconvenient to adjust. Therefore, an adjustable winding machine is proposed to address these issues. Utility Model Content

[0005] To overcome the shortcomings of existing technology and address the problems of existing equipment, this utility model proposes an adjustable winding machine.

[0006] The technical solution adopted by this utility model to solve its technical problem is an adjustable winding machine: it includes a working frame, an adjustment component and a winding component are provided inside the working frame, a support plate is provided at the bottom of the working frame, a pushing component is provided on the support plate, the winding component includes a second motor, a second mounting plate is fixedly installed at one end of the outer side wall of the working frame, a second motor is fixedly installed on the second mounting plate, a second rotating shaft is passed through the working frame, the second motor is connected to the second rotating shaft through a coupling, an mounting strip is fixedly installed at the top of the second rotating shaft, a fourth fixing plate is fixedly installed on the outer side wall of the mounting strip, a fourth motor is fixedly installed on the fourth fixing plate, mounting rings are respectively provided at both ends of the mounting strip, a winding roller shaft is rotatably installed in the mounting rings, and the output shaft of the fourth motor is connected to the winding roller shaft through a coupling, thus achieving the function of winding the raw material.

[0007] Preferably, the bottom of the work frame is provided with a support leg, and the top of the work frame is provided with a mounting frame. The mounting frame is located between the support leg and the winding assembly. An electric telescopic cylinder is provided through the top of the mounting frame, and a cutting blade is fixedly installed on the top of the electric telescopic cylinder. This combination enables the winding material to be cut, which facilitates subsequent winding.

[0008] Preferably, the adjusting component includes a sliding block, and the inner side wall of the work frame is provided with a sliding groove. The sliding block is slidably installed in the sliding groove, and the protruding end of the sliding block is provided with a tightening roller shaft, which works together to tighten the raw material and prevent wrinkles from forming.

[0009] Preferably, a fixing plate is fixedly installed on the outer wall of the work frame, a motor is fixedly installed on the fixing plate, a rotating shaft is installed through the work frame, the output shaft of the motor is connected to the rotating shaft through a coupling, and a conveying roller is installed through the rotating shaft, which together realizes the conveying of raw materials.

[0010] Preferably, the pushing component includes a push plate, two lead screws are disposed through the support plate, a third fixing plate is fixedly installed on the outer side wall of the support plate, a third motor is fixedly installed on the third fixing plate, the output shaft of the third motor is connected to one of the lead screws through a coupling, and the two lead screws are connected by a pulley, so as to drive the lead screws and drive the push plate to push the material roll.

[0011] Preferably, one of the support plates has a push port on its inner wall, and the push port and the push plate are located on the same plane, which together enable the material roll to be pushed.

[0012] The beneficial effects of this utility model are:

[0013] 1. This utility model, by setting up a pushing component, after the wound material roll is cut by the cutting blade, starts motor number two, which drives the number two rotating shaft to rotate, and in turn drives another winding roller shaft to the working position. Then, motor number four is started, which drives the winding roller shaft to perform the winding operation. At the same time, the wound material roll is also started by starting motor number three, which drives two lead screws through a belt pulley. The lead screws drive a push plate to push the material roll, thus realizing the push of the material roll out from the pushing port. The whole system realizes the simultaneous completion of the picking and putting of the winding roller and the winding of the material roll, improving the working efficiency of the device.

[0014] 2. By setting up an adjustment component, the worker places the raw material on the conveying roller and starts the No. 1 motor. The No. 1 motor drives the No. 1 rotating shaft, which in turn drives the conveying roller to transport the raw material. By adjusting the sliding block to slide in the chute, the tightening roller is driven to tighten the raw material. This combination achieves the goal of tightening the raw material, removing wrinkles, and improving the applicability of the device. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the first three-dimensional structure;

[0017] Figure 2 This is a schematic diagram of the adjustment component structure;

[0018] Figure 3 This is a schematic diagram of the winding assembly structure;

[0019] Figure 4 This is a schematic diagram of the push component structure;

[0020] Legend:

[0021] In the diagram: 1. Work frame; 11. Support plate; 12. Push plate; 13. Lead screw; 14. Support leg; 15. Push port; 16. Fixed plate No. 3; 17. Motor No. 3; 18. Pulley; 2. Sliding block; 21. Slide groove; 22. Fixed plate No. 1; 23. Motor No. 1; 24. Conveyor roller; 25. Tightening roller.

[0022] 3. Mounting plate No. 2; 31. Motor No. 2; 32. Mounting ring; 33. Take-up roller shaft; 34. Mounting frame; 35. Electric telescopic cylinder; 36. Cutting blade; 37. Mounting strip; 38. Fixing plate No. 4; 39. Motor No. 4. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4As shown, an adjustable winding machine includes a work frame 1, within which an adjustment component and a winding component are installed. A support plate 11 is located at the bottom of the work frame 1, and a pushing component is mounted on the support plate 11. The winding component includes a second motor 31. A second mounting plate 3 is fixedly installed at one end of the outer wall of the work frame 1, and the second motor 31 is fixedly installed on the second mounting plate 3. A second rotating shaft passes through the work frame 1, and the second motor 31 is connected to the second rotating shaft via a coupling. An installation strip 37 is fixedly installed at the top of the second rotating shaft, and a fourth fixing plate 38 is fixedly installed on the outer wall of the installation strip 37. A fourth motor 39 is fixedly installed on the fourth fixing plate 38. Installation rings 32 are respectively provided at both ends of the installation strip 37, and a winding roller shaft 33 is rotatably installed within the installation rings 32. The output shaft of the fourth motor 39 is connected to the winding roller shaft 33 via a coupling.

[0025] In operation, existing adjustable winding machines typically require stopping the machine to remove the winding roller before installing a new one when taking in the formed roll. This makes it impossible to simultaneously pick up and put down the winding roller and wind up the roll, resulting in low winding efficiency. In this solution, the present invention uses a pushing component. After the wound roll is cut by the cutting blade 36, the second motor 31 is started, which drives the second rotating shaft to rotate, thereby driving another winding roller shaft 33 to the working position. Then, the fourth motor 39 is started, which drives the winding roller shaft 33 to perform the winding operation. At the same time, the wound roll is pushed out of the push port 15 by starting the third motor 17. The third motor 17 drives two lead screws 13 through the pulley 18, and the lead screws 13 drive the push plate 12 to push the roll. This completes the process of picking up and putting down the winding roller and winding up the roll simultaneously, improving the working efficiency of the device.

[0026] The bottom of the work frame 1 is provided with a support leg 14, and the top of the work frame 1 is provided with a mounting frame 34. The mounting frame 34 is located between the support leg 14 and the winding assembly. An electric telescopic cylinder 35 is provided through the top of the mounting frame 34. A cutting blade 36 is fixedly installed on the top of the electric telescopic cylinder 35. The adjusting assembly includes a sliding block 2. A sliding groove 21 is opened on the inner side wall of the work frame 1. The sliding block 2 is slidably installed in the sliding groove 21. A tightening roller 25 is provided on the protruding end of the sliding block 2. A first fixing plate 22 is fixedly installed on the outer side wall of the work frame 1. A first motor 23 is fixedly installed on the first fixing plate 22. A first rotating shaft is installed through the first rotating shaft. The output shaft of the first motor 23 is connected to the first rotating shaft through a coupling. A conveying roller 24 is installed through the first rotating shaft. The pushing assembly includes a push plate 12. Two lead screws 13 are installed through the support plate 11. A third fixing plate 16 is fixedly installed on the outer wall of the support plate 11. A third motor 17 is fixedly installed on the third fixing plate 16. The output shaft of the third motor 17 is connected to one of the lead screws 13 through a coupling. The two lead screws 13 are connected by a pulley 18. A pushing port 15 is opened on the inner wall of one of the support plates 11. The pushing port 15 and the push plate 12 are located on the same plane.

[0027] During operation, existing adjustable winding machines often produce wrinkles when conveying raw materials, and existing devices are usually inconvenient to adjust. However, in this solution, the present invention uses an adjustment component. The operator places the raw material on the conveyor roller 24, starts the first motor 23, the first motor 23 drives the first rotating shaft, and the first rotating shaft drives the conveyor roller 24 to convey the raw material. By adjusting the sliding block 2 to slide in the slide groove 21, the tightening roller 25 is driven to tighten the raw material, thereby achieving the goal of tightening the raw material, removing wrinkles, and improving the applicability of the device.

[0028] Working principle: Existing adjustable winding machines typically require stopping the machine to remove the winding roller before installing a new one when taking in the formed roll. This makes it impossible to simultaneously pick up / place the winding roller and wind up the roll, resulting in low winding efficiency. In this solution, the present invention uses a pushing component. After the wound roll is cut by the cutting blade 36, motor 31 is started, driving the second rotating shaft to rotate. This, in turn, drives another winding roller shaft 33 to the working position. Motor 39 is then started, driving the winding roller shaft 33 to perform the winding operation. Simultaneously, the wound roll is pushed out of the push port 15 by starting motor 17. Motor 17 drives two lead screws 13 via pulley 18, which in turn drive push plate 12 to push the roll. This completes the simultaneous picking up / placement of the winding roller and winding of the roll, improving the working efficiency of the device.

[0029] Existing adjustable winding machines often produce wrinkles during material transport, and existing devices are usually inconvenient to adjust. However, in this solution, an adjustment component is set up. The operator places the material on the conveyor roller 24, starts the first motor 23, the first motor 23 drives the first rotating shaft, and the first rotating shaft drives the conveyor roller 24 to transport the material. By adjusting the sliding block 2 to slide in the slide groove 21, the tightening roller 25 is driven to tighten the material. This combination achieves the goal of tightening the material, removing wrinkles, and improving the applicability of the device.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An adjustable winder, characterized in that: The invention comprises a working frame (1), wherein the working frame (1) is provided with an adjusting component and a winding component, a supporting plate (11) is provided at the bottom end of the working frame (1), a pushing component is provided on the supporting plate (11), the winding component comprises a No. 2 motor (31), a No. 2 mounting plate (3) is fixedly mounted on one end of the outer wall of the working frame (1), a No. 2 motor (31) is fixedly mounted on the No. 2 mounting plate (3), a No. 2 rotating shaft is provided through the working frame (1), and the No. 2 motor (31) The mounting strip (37) is connected to the second rotating shaft through a coupling, the top of the second rotating shaft is fixedly installed with a mounting strip (37), the outer wall of the mounting strip (37) is fixedly installed with a fourth fixing plate (38), the fourth fixing plate (38) is fixedly installed with a fourth motor (39), both ends of the mounting strip (37) are respectively provided with mounting rings (32), a winding roller shaft (33) is rotatably installed in the mounting ring (32), and the output shaft of the fourth motor (39) is connected to the winding roller shaft (33) through a coupling.

2. The adjustable winder according to claim 1, characterized in that: The bottom end of the working frame (1) is provided with a supporting leg (14), the top end of the working frame (1) is provided with a mounting frame (34), the mounting frame (34) is located between the supporting leg (14) and the winding assembly, the top end of the mounting frame (34) is penetrated by an electric telescopic cylinder (35), and the top end of the electric telescopic cylinder (35) is fixedly provided with a rolling knife (36).

3. The adjustable winder according to claim 2, characterized in that: The adjustment assembly comprises a sliding block (2), the inner side wall of the working frame (1) is provided with a sliding groove (21), the sliding block (2) is slidably installed in the sliding groove (21), and the convex end of the sliding block (2) is provided with a tightening roller (25).

4. The adjustable winder according to claim 3, characterized in that: A No. 1 fixed plate (22) is fixedly mounted on the outer wall of the working frame (1), a No. 1 motor (23) is fixedly mounted on the No. 1 fixed plate (22), a No. 1 rotating shaft is penetrated through the working frame (1), an output shaft of the No. 1 motor (23) is connected to the No. 1 rotating shaft via a coupling, and a conveying roller (24) is penetrated through the No. 1 rotating shaft.

5. The adjustable winder according to claim 4, characterized in that: The pushing assembly comprises a pushing plate (12), two screw rods (13) are arranged through the support plate (11), a third fixing plate (16) is fixedly mounted on the outer wall of the support plate (11), a third motor (17) is fixedly mounted on the third fixing plate (16), an output shaft of the third motor (17) is connected to one of the screw rods (13) through a coupling, and the two screw rods (13) are connected through a pulley (18).

6. The adjustable winder according to claim 5, characterized in that: A push opening (15) is provided on the inner wall of one of the support plates (11), and the push opening (15) and the push plate (12) are located on the same plane.