Ton barrel dumping device

By designing a ton barrel inverter, using a combined structure of side plates and protective plates, combined with the driving of dual-axis cylinders and hydraulic cylinders, the problem of poor limiting effect of existing ton barrel unloading forklifts is solved, and different specifications are achieved Effective limits of ton barrels and a safe and stable pouring process.

CN222476033UActive Publication Date: 2025-02-14SHANGHAI SAKURA PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202421098495.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-14
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the pouring process of existing forklifts for ton barrel unloading, the limiting effect is poor, which poses safety risks, and it is difficult to adapt to the limiting requirements of ton barrels of different specifications.

Method used

A ton barrel inverter is designed, adopting a combined structure of side plates and protective plates. Through the cooperation of the dual-axis cylinder and hydraulic cylinder, the effective limit and position adjustment of the ton barrel is achieved, adapting to the use of ton barrels of different specifications.

Benefits of technology

Through the design of large-area protective plates and side plates, the limiting effect of ton barrels is significantly improved, avoiding the risk of ton barrels falling during the pouring process, and improving the safety and applicability during use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ton bucket dumping device, which relates to the technical field of ton bucket dumping and comprises a forklift body, a hydraulic cylinder is mounted in the forklift body, the top end of the hydraulic cylinder is connected with a support frame, a motor is mounted on the side wall of the support frame, a pallet fork is sleeved at the output end of the motor, and a double-shaft cylinder is mounted on the inner side of the pallet fork. By arranging the side plates and the protection plates, in the using process, the limiting effect on the ton barrel can be improved through the two sets of protection plates with large areas, the situation that the ton barrel falls off in the discharging process is effectively prevented, and therefore the safety of the device in the using process can be effectively improved; in the using process, the position of the protection plate can be adjusted through mutual cooperation of the rotating groove and the threaded sleeve, so that the limiting requirements of ton barrels of different specifications can be met, and the applicability of the device in the using process can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ton barrel unloading, in particular to a ton barrel unloading device. Background Art

[0002] In industrial production, the storage, transportation, and recycling of acidic and alkali corrosive solvents, wastewater, or solvents to be recycled are usually carried out in square containers made of PE with a galvanized flat steel pipe protective frame. Ton barrels are referred to as ton barrels. Due to their heavy weight, in order to save the labor intensity of the staff, the staff will use a forklift to keep the ton barrels in an inverted state for unloading.

[0003] At present, when the existing forklift for unloading ton barrels is used, the fork is first inserted into the pallet at the bottom of the ton barrel, and then the hydraulic cylinder is started to lift the ton barrel to a suitable height, and then the fork and the ton barrel are driven by the motor to rotate together and keep the inclined state, and the material inside the ton barrel can be poured out. After the fork is inserted into the bottom of the ton barrel, in order to prevent the ton barrel from moving during the pouring process, the staff also needs to move to the front end of the fork and manually insert the cylindrical pin into the reserved hole of the fork. The whole limiting process is inconvenient, and because the contact area between the limiting pin and the ton barrel is small, the limiting effect of the ton barrel is poor, that is, there are certain safety hazards in the process of unloading. For this reason, we propose a ton barrel dumper to solve the above problems. Summary of the invention

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a ton barrel tipping device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A ton barrel tipper comprises a forklift body, a hydraulic cylinder is installed inside the forklift body, and the top of the hydraulic cylinder is connected to a support frame, a motor is installed on the side wall of the support frame, and a fork is sleeved on the output end of the motor, a double-axis cylinder is installed on the inner side of the fork, and a side plate is connected to the inner wall of the fork through the side of the double-axis cylinders that are away from each other, and a protective plate is provided above the side plate.

[0007] Preferably, an anti-skid pad is glued to one side of the protective plate close to the hydraulic cylinder, and anti-skid particles are evenly distributed on the outer surface of the anti-skid pad.

[0008] Preferably, a rubber block is connected to the front end of the side plate, and the longitudinal section of the rubber block is arranged in a U-shaped structure.

[0009] Preferably, the upper and lower ends of the dual-axis cylinder are symmetrically connected with mounting plates, and the side of the mounting plate is fixedly connected to the fork.

[0010] Preferably, a rotating groove is opened inside the side panel, and a screw is connected to the inside of the rotating groove through a bearing, the end of the screw extends to the outside of the side panel, a screw sleeve is provided on the outside of the screw, and the top of the screw sleeve is connected to the protective plate through a vertical rod, and a long groove adapted to the vertical rod is opened inside the side panel.

[0011] Preferably, a connecting block is distributed on the side of the side plate away from the protective plate, and the side of the connecting block is fixedly connected to the screw rod.

[0012] Preferably, the cross section of the protective plate is provided with an L-shaped structure, and a ball bearing is provided at the bottom end of the protective plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The device is provided with side panels and protective plates. During use, the two sets of larger protective plates can enhance the limiting effect on the ton barrel, so as to effectively prevent the ton barrel from falling during the unloading process, thereby effectively improving the safety of the device during use.

[0015] The device is provided with a rotating groove and a screw sleeve. During use, the position of the protective plate can be adjusted through the mutual cooperation of the rotating groove and the screw sleeve, thereby meeting the limiting requirements of ton barrels of different specifications, and effectively improving the applicability of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a three-dimensional structural schematic diagram of a ton barrel emptying device.

[0017] Figure 2 for Figure 1 A three-dimensional schematic diagram of the protective plate and anti-slip pad structure.

[0018] Figure 3 for Figure 1 Schematic diagram of the three-dimensional cross-section of the mounting plate and dual-axis cylinder structure.

[0019] Figure 4 for Figure 1 Schematic diagram of the three-dimensional cross-section of the rotating groove and connecting block structure.

[0020] In the figure: 1. forklift body; 2. hydraulic cylinder; 3. support frame; 4. motor; 5. fork; 6. mounting plate; 7. double-axis cylinder; 8. side plate; 9. protective plate; 10. anti-slip pad; 11. rubber block; 12. rotating groove; 13. screw; 14. screw sleeve; 15. connecting block; 16. vertical rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4 A ton barrel tipper includes a forklift body 1, a hydraulic cylinder 2 is installed inside the forklift body 1, and the top of the hydraulic cylinder 2 is connected to the support frame 3, the telescopic principle of the hydraulic cylinder 2 is the existing technology, which can drive the support frame 3 and the fork 5 to lift, the side wall of the support frame 3 is installed with a motor 4, and the output end of the motor 4 is sleeved with a fork 5, the motor 4 can rotate forward and backward, so as to drive the dumping and resetting of the ton barrel, and its specific rotation principle is the existing technology, which will not be repeated here, a double-axis cylinder 7 is installed on the inner side of the fork 5, and the double-axis cylinder 7 A side plate 8 is connected to the inner wall of the fork 5 on the side away from each other, and a protective plate 9 is provided above the side plate 8. The double-axis cylinder 7 is also an existing mature technology, and its specific working principle is not described in detail here. When the fork 5 needs to be inserted into the pallet, the two sets of protective plates 9 can be driven by the double-axis cylinder 7 to move away from each other to prevent them from blocking the entry of the ton barrel. After the insertion is completed, the mounting plate 6 can drive the side plate 8 and the protective plate 9 to reset and contact the outer wall of the ton barrel. The ton barrel can be blocked by the mutual cooperation of the side plate 8 and the protective plate 9.

[0023] Further, see Figure 2 and Figure 3 It can be known that an anti-skid pad 10 is glued to one side of the protective plate 9 close to the hydraulic cylinder 2, and anti-skid particles are evenly distributed on the outer surface of the anti-skid pad 10. When in use, the anti-skid pad 10 and the anti-skid particles cooperate with each other to further enhance the limiting effect of the ton barrel.

[0024] Further, see Figure 3 It can be seen that the front end of the side plate 8 is connected to a rubber block 11, and the longitudinal section of the rubber block 11 is set to a U-shaped structure. During the movement of the device, the rubber block 11 made of rubber material can cover and protect the front end of the fork 5 to prevent pedestrians from accidentally hitting the fork 5 and getting injured.

[0025] Further, see Figure 1 and Figure 3 It can be known that the upper and lower ends of the double-axis cylinder 7 are symmetrically connected with mounting plates 6, and the side of the mounting plate 6 is fixedly connected to the fork 5. By setting the mounting plate 6, the double-axis cylinder 7 can be surrounded and protected to ensure the safety of the double-axis cylinder 7 during use.

[0026] Further, see Figure 3 and Figure 4It can be known that a rotating groove 12 is opened inside the side plate 8, and a screw 13 is connected to the inside of the rotating groove 12 through a bearing, and the end of the screw 13 extends to the outside of the side plate 8. A screw sleeve 14 is sleeved on the outer side of the screw 13, and the top of the screw sleeve 14 is connected to the protective plate 9 through a vertical rod 16. A long groove adapted to the vertical rod 16 is opened inside the side plate 8. The normal sliding of the vertical rod 16 can be satisfied by opening the long groove. The position of the protective plate 9 can be adjusted by the threaded cooperation of the screw 13 and the screw sleeve 14, thereby effectively improving the applicability of the device during use.

[0027] Further, see Figure 4 It can be known that a connecting block 15 is distributed on the side of the side plate 8 away from the protective plate 9, and the side of the connecting block 15 is fixedly connected to the screw 13. Through the connection of the connecting block 15, the staff can quickly rotate the screw 13.

[0028] Further, see Figure 1 It can be seen that the cross-section of the protective plate 9 is provided with an L-shaped structure, and the bottom end of the protective plate 9 is provided with a ball bearing, which is not shown in the figure. The protective plate 9 provided with the L-shaped structure can prevent the ton barrel from sliding out from the side of the device and falling. The ball bearing provided at the bottom end of the protective plate 9 can effectively prevent it from directly contacting the outer wall of the side plate 8 during movement, so as to realize the protection operation of the protective plate 9.

[0029] Working principle: When the utility model is in use, the staff can first start the double-axis cylinder 7, so that the two groups of side plates 8 are forced to drive the protective plates 9 to move away from each other, so that the two groups of protective plates 9 and the forks 5 are misaligned. At this time, the staff can push the forklift body 1, so that the forks 5 are inserted into the pallet of the ton barrel. When the forks 5 are fully inserted, the staff can use the double-axis cylinder 7 to drive the two groups of protective plates 9 to move closer to each other, so that the protective plates 9 and the outer wall of the ton barrel are abutted, and then by starting the hydraulic cylinder 2, the ton barrel can be driven to be lifted as a whole. After lifting the ton barrel to a suitable height, the staff can use the driving motor 4 to rotate the fork 5 to make the ton barrel in an inclined state. In this process, the setting of the two groups of protective plates 9 can effectively ensure the stability of the ton barrel during the dumping process, and then the staff can open the unloading valve of the ton barrel to unload. The above is the entire working principle of the utility model.

[0030] In the present invention, the installation method, connection method or setting method of all the components mentioned above are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are its own technology. As long as it can achieve its beneficial effects, it can be implemented, so it will not be elaborated.

[0031] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

Claims

1. A ton barrel dumper, comprising a forklift body (1), characterized in that: A hydraulic cylinder (2) is installed inside the forklift body (1), and the top end of the hydraulic cylinder (2) is connected to the support frame (3). A motor (4) is installed on the side wall of the support frame (3), and a fork (5) is sleeved on the output end of the motor (4). A double-axis cylinder (7) is installed on the inner side of the fork (5), and a side plate (8) is connected to the inner wall of the fork (5) on the side of the double-axis cylinder (7) that is away from each other. A protective plate (9) is provided above the side plate (8).

2. A ton barrel tipper according to claim 1, characterized in that: An anti-skid pad (10) is glued to one side of the protective plate (9) close to the hydraulic cylinder (2), and anti-skid particles are evenly distributed on the outer surface of the anti-skid pad (10).

3. The ton barrel tipping device according to claim 1, characterized in that: The front end of the side plate (8) is connected to a rubber block (11), and the longitudinal section of the rubber block (11) is arranged in a U-shaped structure.

4. The ton barrel tipping device according to claim 1, characterized in that: The upper and lower ends of the dual-axis cylinder (7) are symmetrically connected to a mounting plate (6), and the side of the mounting plate (6) is fixedly connected to the fork (5).

5. The ton barrel emptying device according to claim 1, characterized in that: A rotation groove (12) is provided inside the side plate (8), and a screw (13) is connected to the inside of the rotation groove (12) through a bearing. The end of the screw (13) extends to the outside of the side plate (8). A screw sleeve (14) is provided on the outside of the screw (13), and the top end of the screw sleeve (14) is connected to the protective plate (9) through a vertical rod (16). A long groove adapted to the vertical rod (16) is provided inside the side plate (8).

6. The ton barrel tipping device according to claim 1, characterized in that: A connecting block (15) is distributed on the side of the side plate (8) away from the protective plate (9), and the side of the connecting block (15) is fixedly connected to the screw rod (13).

7. The ton barrel dumper according to claim 1, characterized in that: The cross section of the protective plate (9) is provided with an L-shaped structure, and a ball bearing is provided at the bottom end of the protective plate (9).