Novel warping device
By designing a new warping device including wire plate, network device, busbar and air compressor system, the problems of poor production flexibility and insufficient raw material diversity are solved, and yarn diversity production and raw material cost are realized reduce.
Patent Information
- Application Number
- CN202421243335.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing warping devices have poor production flexibility and insufficient raw material diversity, resulting in high raw material costs and inflexible production processes, so that only designated yarns can be processed.
A new warping device is designed, including a warping yarn rack, wire packing plate, network device, busbar and air compressor system. The network pressure is adjusted and the network device specifications are replaced by regulating valves to achieve diversified production of yarns.
It realizes great flexibility in warping production, and can produce different styles of yarn according to customer needs, reducing raw material costs and improving production efficiency.
Smart Images
Figure CN222476889U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to a novel warping device. [Background technology]
[0002] Many downstream customers of warp knitting will require the production of yarn raw materials according to the style of finished fabrics, and the warping process only plays a role in weaving preparation. The more requirements for raw materials, the higher the cost of raw materials, and the more troublesome the production of oiled raw materials, especially for the styles of some elastic DTY network yarns and untwisted yarns, plied yarns, and even the diversity of requirements for thicker yarns such as FDY and HOY, which brings trouble to upstream raw material manufacturers and increases raw material costs. As a result, the warping process can only be produced after the finished raw materials are in place, which is not flexible enough and can only process specified yarns.
[0003] In view of this, the applicant has developed a new warping device, which makes warping production more flexible, satisfies the diversity of raw materials to a certain extent, and reduces the cost of raw materials. [Contents of the utility model]
[0004] The technical problem to be solved by the utility model is to provide a novel warping device, which makes warping production more flexible, satisfies the diversity of raw materials to a certain extent, and reduces the cost of raw materials.
[0005] The utility model is implemented as follows: a novel warping device comprises a warping creel and a warping machine balance roller, the warping device further comprises a wire collecting plate, a network device, a busbar and an air compression system, the wire collecting plate is arranged at the front end of the warping creel, each of the busbars is arranged at equal intervals and is located at the front end of the wire collecting plate; each of the network devices is installed on the busbar at equal intervals; each of the network devices is located at the rear end of the warping machine balance roller;
[0006] The air compression system includes a compressed air source, an air main pipe, an air branch pipe, a regulating valve, a confluence valve and a solenoid valve. The compressed air source is connected to the air main pipe, the other end of the air main pipe is connected to the confluence valve, one end of each of the air branches is connected to the confluence valve, and the other end is connected to the corresponding confluence plate, and is connected to each of the network devices through the confluence plate; the regulating valve is arranged on the air main pipe, and each of the air branches is provided with a solenoid valve.
[0007] Furthermore, the air compression system also includes a pressure gauge, which is arranged on the air main pipe and located after the regulating valve.
[0008] Furthermore, the network device is detachably mounted on the busbar.
[0009] Furthermore, the power supply of the solenoid valve is interlocked with the motor of the balance roller of the warping machine.
[0010] The advantages of the utility model are:
[0011] 1. The production flexibility is large. Downstream manufacturers do not have to be limited to one type of raw material. They can adjust the network pressure and change the network device specifications through regulating valves according to the needs of warp knitting production for raw materials, and directly produce yarns that meet the requirements.
[0012] 2. High production efficiency. The original yarn on the warping creel is directly put into the warp head after being matched with the plying and network processing of the network device and air compressor system, which reduces the time spent on purchasing, replacing new yarn and hanging yarn.
[0013] 3. It can produce ply yarns. By adjusting the threading method and the network air pressure, ply yarns can be produced directly. By controlling the solenoid valve to make the solenoid valve open and close regularly, special styles of network yarns can be produced, such as long and short bamboo yarns, dragon yarns, etc.; the raw material cost of the weaving industry is greatly reduced.
Brief Description of the Drawings
[0014] The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
[0015] Figure 1 It is a schematic diagram of a novel warping device of the utility model. [Specific implementation method]
[0016] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings and specific implementation methods. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] See also Figure 1 As shown, a novel warping device of the utility model comprises a warping creel 100 and a warping machine balancing roller, the warping device further comprises a wire collecting plate 1, a network device 2, a busbar 3 and an air compression system, the wire collecting plate 1 is arranged at the front end of the warping creel 10, each of the busbars 3 is arranged at equal intervals and is located at the front end of the wire collecting plate 1; each of the network devices 2 is installed on the busbar 3 at equal intervals; each of the network devices 2 is located at the rear end of the warping machine balancing roller;
[0019] The air compression system includes a compressed air source 4, an air main pipe 5, an air branch pipe 6, a regulating valve 7, a confluence valve 8 and a solenoid valve 9. The compressed air source 4 is connected to the air main pipe 5, the other end of the air main pipe 5 is connected to the confluence valve 8, one end of each of the air branch pipes 6 is connected to the confluence valve 8, and the other end is connected to the corresponding confluence plate 3, and is connected to each of the network devices 2 through the confluence plate 3; the regulating valve 7 is arranged on the air main pipe 5, and a solenoid valve 9 is arranged on each of the air branch pipes 6.
[0020] In a specific implementation, a preferred embodiment is as follows: the air compression system further includes a pressure gauge 10 , which is disposed on the air main pipe 5 and is located after the regulating valve 7 .
[0021] In a specific implementation, a preferred embodiment is as follows: the network device 2 is detachably mounted on the busbar 3 .
[0022] In a specific implementation, a preferred embodiment is that the power supply of the solenoid valve 9 is interlocked with the motor of the warping machine balance roller. In this way, the solenoid valve can be associated with the rotation speed of the warping machine balance roller to ensure the uniformity of the network during the acceleration and deceleration process of starting and stopping the machine.
[0023] In another embodiment of the utility model, the use process is as follows:
[0024] Demand background: The warping customer needs 600 grains of 70D DTY medium-net style yarn to make small dragon dance yarn fabric; and 300 grains of 140D heavy-net style yarn to make small dragon dance fabric decorative lines; (Note: medium-net and heavy-net styles are a kind of appearance style of DTY yarn, which is related to the production process; the heavier the yarn network of the same specification, the greater the consumption of compressed air and the higher the production cost.)
[0025] Conventional practice: Purchase 600-grain 70DDTY medium-net style yarn and 140D heavy-net style yarn 300-grain regular-grain weight DTY spindles (relatively expensive), hang them on the warping machine creel for warping according to weaving requirements, and store the remaining yarn, which takes up funds; in actual production, after the 600-grain medium-net is made, the yarn is removed and replaced with 300-grain heavy-net for re-warping. The whole process is time-consuming and labor-intensive for employees.
[0026] The new warping device of the utility model only needs to purchase 600 grains of 70DDTY netless style yarn at a low price. The specific steps are as follows:
[0027] 1. Hang 600 grains of 70DDTY netless style yarn on the warping creel 100, and then adjust the air pressure to the required value through the regulating valve according to the "middle net style" yarn production process;
[0028] 2. After the 600 yarns on the warping creel 100 pass through the collecting plate 1 one by one, they pass through the network device 2 accordingly, and then go forward around the warping machine balance roller, yarn dividing needle, etc. and enter the warping head;
[0029] 3. After setting the warping process parameters according to the process requirements, you can start warping;
[0030] 4. During warping, the netless DTY yarn 200 passes through the network nozzle with compressed air of the network device 2 to form a certain network style, and then the pressure of the compressed air sprayed from the network nozzle is adjusted by the regulating valve 7 to change the network style of the DTY yarn. Different styles of DTY yarns such as micro-net, light net, medium net, and heavy net can be achieved, and the production process is flexible and practical.
[0031] 5. If special yarns such as plying are needed, only the two yarns passing through the collecting plate 1 need to be inserted into the same network nozzle at the same time. Under the action of compressed air, the two yarns are entangled with each other. By adjusting the compressed air pressure, DTY plying yarns of different styles such as micro-mesh, light-mesh, medium-mesh, and heavy-mesh can be produced. According to this principle, yarns of different specifications or materials can be matched and plyed to produce fabrics of special styles. The production process is flexible and practical.
[0032] The utility model has the following advantages:
[0033] 1. The production flexibility is large. Downstream manufacturers do not have to be limited to one type of raw material. They can adjust the network pressure and change the network device specifications through regulating valves according to the needs of warp knitting production for raw materials, and directly produce yarns that meet the requirements.
[0034] 2. High production efficiency. The original yarn on the warping creel is directly put into the warp head after being matched with the plying and network processing of the network device and air compressor system, which reduces the time spent on purchasing, replacing new yarn and hanging yarn.
[0035] 3. It can produce ply yarns. By adjusting the threading method and the network air pressure, ply yarns can be produced directly. By controlling the solenoid valve to make the solenoid valve open and close regularly, special styles of network yarns can be produced, such as long and short bamboo yarns, dragon yarns, etc.; the raw material cost of the weaving industry is greatly reduced.
[0036] Although the specific implementation methods of the present invention are described above, those skilled in the art should understand that the specific embodiments described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A novel warping device, comprising a warping creel and a warping machine balancing roller, characterized in that: The warping device also includes a wire collecting plate, a network device, a busbar and an air compression system. The wire collecting plate is arranged at the front end of the warping creel, and each of the busbars is arranged at equal intervals and is located at the front end of the wire collecting plate; each of the network devices is installed on the busbar at equal intervals; each of the network devices is located at the rear end of the balance roller of the warping machine; The air compression system includes a compressed air source, an air main pipe, an air branch pipe, a regulating valve, a confluence valve and a solenoid valve. The compressed air source is connected to the air main pipe, the other end of the air main pipe is connected to the confluence valve, one end of each of the air branches is connected to the confluence valve, and the other end is connected to the corresponding confluence plate, and is connected to each of the network devices through the confluence plate; the regulating valve is arranged on the air main pipe, and each of the air branches is provided with a solenoid valve.
2. A novel warping device as claimed in claim 1, characterized in that: The compressed air system further comprises a pressure gauge, which is arranged on the air main pipe and located after the regulating valve.
3. A novel warping device as claimed in claim 1, characterized in that: The network device is detachably mounted on the busbar.
4. A novel warping device as claimed in claim 1, characterized in that: The power supply of the electromagnetic valve is interlocked with the motor of the balance roller of the warping machine.