Novel fibrofelt molding device

By designing a fiber felt plastic device including limit rods, heating rollers and leveling components, the problem of displacement and wrinkles of the fiber blanket during movement is solved, and uniform heating and plastic flattening of the fiber blanket is achieved, which improves the Quality and aesthetics of the product.

CN222477018UActive Publication Date: 2025-02-14SHANDONG YONGXIANG AUTOMOTIVE INTERIOR PARTS CO LTD
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Patent Information

Application Number
CN202421127094.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-14
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The new fiber felt plastic device will be displaced during the movement of the fiber blanket, resulting in uneven heating, affecting the quality of plasticity in the later stage. At the same time, the fiber blanket will have wrinkles, lack of uniform heating up and down and lack of tightness adjustment and smoothing plasticity. .

Method used

A fiber felt molding device including a connecting block, a mounting assembly, a power assembly, a leveling assembly and a lower roller assembly is designed. By overlapping the fiber blanket on the limit rod, springs provide assistance to prevent the fiber blanket from moving sideways; heating the fiber blanket up and down through heating rollers, and smoothing the fiber blanket with rollers to prevent wrinkles.

Benefits of technology

Effectively prevent the displacement and wrinkle of the fiber blanket during movement, realize uniform heating and plastic flattening of the fiber blanket, and improve the aesthetics and quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel fibrofelt molding device, which relates to the technical field of fibrofelt molding, and comprises two connecting blocks, the opposite surfaces of the two connecting blocks are fixedly connected with a mounting assembly, and the middle part of the mounting assembly is provided with a power assembly. Leveling assemblies are fixedly connected to the positions, close to the left and right sides of the front face, of the bottom of the inner wall of the mounting assembly, lower roller assemblies are arranged on the two sides of the inner wall of the mounting assembly, the mounting assembly comprises a mounting U-shaped frame, and the positions, close to the middle, of the bottoms of the left and right sides of the mounting U-shaped frame are fixedly connected with the opposite faces of two connecting blocks. According to the novel fibrofelt molding device disclosed by the utility model, through the rotation of the heating roller I and the heating roller II, a fiber blanket is heated up and down, and the heated fiber blanket passes through the space between the rollers and the placing plate, so that the function of flattening by utilizing the rolling of the rollers is realized, the fiber blanket is prevented from wrinkling, the functions of improving plasticity and flattening are realized, and the aesthetic property is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fiber felt molding, in particular to a novel fiber felt molding device. Background Art

[0002] The new fiber felt shaping device is a device for manufacturing fiber felt, which can realize shape shaping during the felt manufacturing process, so as to produce fiber felt products that meet specific requirements. The background of this device involves multiple fields such as textile engineering, material science and mechanical manufacturing. The manufacture of fiber felt is one of the important processes in the field of textile engineering. In the traditional felt manufacturing process, it is usually necessary to achieve the shaping of the felt through methods such as hot pressing or chemical treatment, while the new fiber felt shaping device can achieve shaping while manufacturing the felt, thereby improving production efficiency and product quality.

[0003] For example, the Chinese patent with announcement number CN211165761U discloses a new type of laminating device for glass fiber composite felt, including a workbench, a positioning cavity is opened in the middle of the workbench, a carrier plate is placed on the top of the positioning cavity, a movable rod is fixedly arranged in the middle of the lower surface of the carrier plate, a push plate is installed below the movable rod near the carrier plate, a spring is wound around the movable rod near the push plate, a support plate is fixedly arranged on the outer side of the positioning cavity on the lower surface of the workbench near the lower surface of the positioning cavity, and a pedal is fixedly arranged at the bottom of the movable rod. The utility model is provided with a positioning cavity and a carrier plate, and the hard composite felt to be laminated is placed on the carrier plate, and a sufficient amount of laminating adhesive is added. The pedal can be pressed down by the foot, and the pedal drives the carrier plate of the movable rod to move down, so that the composite felt moves down into the positioning cavity. The edges and corners of the composite felt fit the inner wall of the positioning cavity, which is used for positioning the workpiece, and can reduce the sliding between the plates during the lamination process to affect the lamination effect, and is suitable for wide promotion and use.

[0004] The existing technology has the following problems:

[0005] However, it does not solve the problem that the new fiber felt shaping device will shift during the movement of the fiber blanket, causing uneven heating and affecting the quality of subsequent plastic smoothing. At the same time, the fiber blanket will have wrinkles, lack of uniform heating from top to bottom, and lack of tightness adjustment to smooth the plasticity. Utility Model Content

[0006] The utility model provides a novel fiber felt shaping device to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A novel fiber felt shaping device comprises two connecting blocks, the opposite surfaces of the two connecting blocks are fixedly connected with mounting components, a power component is arranged in the middle of the mounting component, a leveling component is fixedly connected with the bottom of the inner wall of the mounting component near the left and right sides of the front, and lower roller components are arranged on both sides of the inner wall of the mounting component.

[0009] Preferably: the mounting assembly includes a mounting U-shaped frame, the bottom of the left and right sides of the mounting U-shaped frame are fixedly connected to the opposite surfaces of the two connecting blocks near the middle, a placement plate is fixedly connected to the front of the bottom of the inner wall of the mounting U-shaped frame, and two mounting grooves are opened near the bottom in the middle of the left and right sides of the inner wall of the mounting U-shaped frame.

[0010] Preferably: the inner wall of the U-shaped frame is fixedly connected to a limit rod near the back on both sides, and two springs are movably sleeved on the left and right sides of the outer surface of the limit rod. The two springs are fixedly connected to the left and right sides of the limit rod on one side away from the other, and the opposite surfaces of the two springs are fixedly connected to limit blocks.

[0011] Preferably: the bottom of the inner wall of the two installation grooves is fixedly connected with a telescopic rod 1, the top of the telescopic rod 1 is fixedly connected with a lap block, and the top of the inner wall of the two installation grooves is fixedly connected with a buffer 1.

[0012] Preferably: the lower roller assembly includes a heating roller 2, the left and right outer surfaces of the heating roller 2 are rotatably connected to the top surface of the overlapping block, the left and right outer surfaces of the heating roller 2 are overlapped with the output end of the buffer 1, and the right outer surface of the heating roller 2 is fixedly connected to a pulley 2.

[0013] Preferably: the power assembly includes a motor, the right side of the motor is fixedly connected to the left side of the U-shaped frame, the output end of the motor is fixedly connected to gear 1, the surface of gear 1 is meshed with gear 2, the right side of gear 2 is fixedly connected to heating roller 1, the left and right outer surfaces of heating roller 1 are rotatably connected to the left and right inner walls of the U-shaped frame, the right side outer surface of heating roller 1 is fixedly connected to pulley 1, the surface of pulley 1 is transmission connected to a belt, and the lower inner wall of the belt is transmission connected to the outer surface of pulley 2.

[0014] Preferably: the leveling assembly includes a roller and two telescopic rods 2, the outer surface of the roller is rotatably connected to two ring blocks on both sides, the output ends of the two telescopic rods 2 are fixedly connected to the ring blocks, the outer surfaces of the two telescopic rods 2 are movably sleeved with springs 2, the bottoms of the two telescopic rods 2 are fixedly connected to the bottom of the inner wall of the U-shaped frame for installing the left and right sides near the front, the outer surfaces of the two telescopic rods 2 are provided with two protective covers, and the bottoms of the two protective covers are fixedly connected to the bottom of the inner wall of the U-shaped frame for installing the left and right sides near the front.

[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0016] The utility model provides a novel fiber felt shaping device, in which the fiber felt is overlapped on the surface of a limiting rod. During the movement of the fiber felt, springs on the left and right sides of the outer surface of the limiting rod are used to assist the limiting blocks, thereby limiting the positions of the two sides of the fiber felt and preventing the two sides from shifting and affecting the plasticity.

[0017] The utility model provides a novel fiber felt shaping device, which heats the fiber felt from top to bottom by rotating a heating roller one and a heating roller two. The heated fiber felt passes between the rollers and a placement plate, and the rollers are used to roll and smooth the felt, thereby preventing wrinkles on the felt, improving the plastic flattening effect, and improving the aesthetics. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the power assembly and the installation assembly of the utility model;

[0020] Figure 3 It is a schematic diagram of an enlarged structure of a heating roller of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the lower roller assembly of the utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the leveling component of the utility model.

[0023] In the figure: 1. Installation assembly; 11. Installation U-shaped frame; 12. Placement plate; 13. Limit rod; 14. Spring 1; 15. Limit block; 16. Installation slot; 17. Buffer 1; 18. Telescopic rod 1; 19. Overlap block; 2. Connection block; 3. Power assembly; 31. Motor; 32. Gear 1; 33. Gear 2; 34. Heating roller 1; 35. Pulley 1; 36. Belt; 4. Leveling assembly; 41. Roller; 42. Ring block; 43. Telescopic rod 2; 44. Protective cover; 45. Spring 2; 5. Lower roller assembly; 51. Heating roller 2; 52. Pulley 2. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1As shown, a new type of fiber felt shaping device includes two connecting blocks 2, the opposite surfaces of the two connecting blocks 2 are fixedly connected with mounting components 1, the middle of the mounting component 1 is provided with a power component 3, the bottom of the inner wall of the mounting component 1 is fixedly connected with a leveling component 4 near the left and right sides of the front, and lower roller components 5 are provided on both sides of the inner wall of the mounting component 1.

[0026] The installation assembly 1 assists the two connecting blocks 2, the power assembly 3, the leveling assembly 4 and the lower roller assembly 5 to be stably installed at the predetermined positions to play their roles.

[0027] like Figure 2 , Figure 4 As shown, the mounting assembly 1 includes a mounting U-shaped frame 11, the bottom of the left and right sides of the mounting U-shaped frame 11 are fixedly connected to the opposite surfaces of the two connecting blocks 2 near the middle, the front of the bottom of the inner wall of the mounting U-shaped frame 11 is fixedly connected with a placement plate 12, the middle of the left and right sides of the inner wall of the mounting U-shaped frame 11 is provided near the bottom, and the left and right sides of the inner wall of the mounting U-shaped frame 11 are fixedly connected to a limiting rod 13 near the back, and the outer surface of the limiting rod 13 is movably sleeved with two springs 14 on the left and right sides, and the two springs 14 are fixedly connected to the left and right sides of the limiting rod 13 away from one side, and the opposite surfaces of the two springs 14 are fixedly connected to the limiting blocks 15, the bottom of the inner wall of the two mounting grooves 16 are fixedly connected with a telescopic rod 18, the top of the telescopic rod 18 is fixedly connected with a lap block 19, and the top of the inner wall of the two mounting grooves 16 is fixedly connected with a buffer 17.

[0028] The U-shaped frame 11 is stably installed by externally connecting two connecting blocks 2, and the fiber blanket is overlapped on the surface of the limiting rod 13. During the movement of the fiber blanket, the springs 14 on the left and right sides of the outer surface of the limiting rod 13 are used to assist the limiting blocks 15, so as to limit the positions of the fiber blanket on both sides and prevent displacement on both sides. The combination of the buffers 17 on both sides, the telescopic rod 18 and the overlapping blocks 19 is used to fix the adjustment of the upper and lower positions of the heating rollers 51, so as to prevent the belt 36 from being loosened and the pulley from being detached due to long-term use of the belt 36.

[0029] like Figure 2 , Figure 5As shown, the lower roller assembly 5 includes a heating roller 2 51, the left and right outer surfaces of the heating roller 2 51 are rotatably connected to the top surface of the overlap block 19, the left and right outer surfaces of the heating roller 2 51 are overlapped with the output end of the buffer 17, and the right outer surface of the heating roller 2 51 is fixedly connected with a pulley 2 52, the power assembly 3 includes a motor 31, the right side of the motor 31 is fixedly connected to the left side of the mounting U-shaped frame 11, the output end of the motor 31 is fixedly connected with a gear 1 32, the surface of the gear 1 32 is meshed with a gear 2 33, the right side of the gear 2 33 is fixedly connected with a heating roller 1 34, the left and right outer surfaces of the heating roller 1 34 are rotatably connected to the left and right inner walls of the mounting U-shaped frame 11, and the right outer surface of the heating roller 1 34 is fixedly connected to the right side of the heating roller 1 A pulley 35 is fixedly connected, and a belt 36 is transmission-connected to the surface of the pulley 35. The lower inner wall of the belt 36 is transmission-connected to the outer surface of the pulley 2 52. The leveling component 4 includes a roller 41 and two telescopic rods 2 43. The outer surface of the roller 41 is rotatably connected to two ring blocks 42 on both sides. The output ends of the two telescopic rods 2 43 are fixedly connected to the ring blocks 42. The outer surfaces of the two telescopic rods 2 43 are movably sleeved with springs 2 45. The bottoms of the two telescopic rods 2 43 are fixedly connected to the bottom of the inner wall of the U-shaped frame 11 near the left and right sides of the front. The outer surfaces of the two telescopic rods 2 43 are provided with two protective covers 44. The bottoms of the two protective covers 44 are fixedly connected to the bottom of the inner wall of the U-shaped frame 11 near the left and right sides of the front.

[0030] The motor 31 provides power to drive the rotation of gear 1 32 and gear 2 33, thereby driving the rotation of heating roller 1 34, and utilizing the rotation of pulley 1 35 and belt 36 fixedly connected to the right side of heating roller 1 34 to drive the rotation of pulley 2 52, thereby realizing the rotation of heating roller 1 34 and heating roller 2 51, and heating the fiber blanket up and down. The heated fiber blanket is then passed through between roller 41 and placement plate 12, and the roller 41 is used to roll and smooth the fiber blanket, thereby preventing wrinkles on the fiber blanket and improving the plastic flattening effect. The telescopic rod 2 43 is used to drive the ring block 42 and roller 41 to rise and fall, thereby improving the pressing effect on the fiber blanket. The spring 2 45 movably sleeved on the outer surface of the telescopic rod 2 43 plays a role in assisting the telescopic rod 2 43 to limit the degree of descent.

[0031] The working principle of the utility model is as follows: the fiber blanket is overlapped on the surface of the limiting rod 13. When the fiber blanket is moving, the springs 14 on the left and right sides of the outer surface of the limiting rod 13 are used to assist the limiting blocks 15, so as to limit the positions of the two sides of the fiber blanket and prevent the two sides from shifting. The motor 31 provides power to drive the rotation of the gear 1 32 and the gear 2 33, thereby driving the rotation of the heating roller 1 34. The rotation of the pulley 1 35 and the belt 36 fixedly connected to the right side of the heating roller 1 34 is used to drive the rotation of the pulley 2 52, so as to realize the rotation of the heating roller 1 34 and the heating roller 2 51, thereby heating the fiber blanket from top to bottom. The position of the heating roller 2 51 is fixed and adjusted by utilizing the combination of the buffer 17, the telescopic rod 18 and the overlap block 19 on both sides to prevent the belt 36 from being loosened and the pulley from being detached due to long-term use. The heated fiber blanket is then passed through between the roller 41 and the placement plate 12 to achieve the rolling and smoothing effect of the roller 41, thereby preventing the fiber blanket from having wrinkles and improving the plastic flattening effect. The telescopic rod 2 43 is utilized to drive the ring block 42 and the roller 41 to be lifted and lowered, thereby improving the pressing effect on the fiber blanket. The spring 2 45 movably sleeved on the outer surface of the telescopic rod 2 43 plays a role in assisting the telescopic rod 2 43 to limit the degree of descent.

[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A novel fiber felt shaping device, comprising two connecting blocks (2), characterized in that: The opposing surfaces of the two connecting blocks (2) are fixedly connected with a mounting assembly (1), a power assembly (3) is arranged in the middle of the mounting assembly (1), a leveling assembly (4) is fixedly connected to the bottom of the inner wall of the mounting assembly (1) near the front left and right sides, and lower roller assemblies (5) are arranged on both sides of the inner wall of the mounting assembly (1), and the mounting assembly (1) comprises a mounting U-shaped frame (11), the bottom of the left and right sides of the mounting U-shaped frame (11) are fixedly connected to the opposing surfaces of the two connecting blocks (2) near the middle, a placement plate (12) is fixedly connected to the front of the bottom of the inner wall of the mounting U-shaped frame (11), and the middle of the left and right sides of the inner wall of the mounting U-shaped frame (11) are opened near the bottom There are two installation grooves (16), the inner wall of the installation U-shaped frame (11) is fixedly connected to a limit rod (13) near the rear on the left and right sides, the outer surface of the limit rod (13) is movably sleeved with two springs (14) on the left and right sides, the two springs (14) are fixedly connected to the left and right sides of the limit rod (13) on the side away from each other, the opposite surfaces of the two springs (14) are fixedly connected to limit blocks (15), the bottom of the inner wall of the two installation grooves (16) are fixedly connected to a telescopic rod (18), the top of the telescopic rod (18) is fixedly connected to a lap block (19), and the top of the inner wall of the two installation grooves (16) is fixedly connected to a buffer (17).

2. A novel fiber felt shaping device according to claim 1, characterized in that: The lower roller assembly (5) comprises a heating roller 2 (51), the left and right outer surfaces of the heating roller 2 (51) are rotatably connected to the top surface of the overlap block (19), the left and right outer surfaces of the heating roller 2 (51) are overlapped with the output end of the buffer 1 (17), and the right outer surface of the heating roller 2 (51) is fixedly connected to a pulley 2 (52).

3. A novel fiber felt shaping device according to claim 2, characterized in that: The power assembly (3) comprises a motor (31), the right side of the motor (31) is fixedly connected to the left side of the mounting U-shaped frame (11), the output end of the motor (31) is fixedly connected to a gear 1 (32), the surface of the gear 1 (32) is meshed with a gear 2 (33), the right side of the gear 2 (33) is fixedly connected to a heating roller 1 (34), the left and right outer surfaces of the heating roller 1 (34) are rotatably connected to the left and right inner walls of the mounting U-shaped frame (11), the right outer surface of the heating roller 1 (34) is fixedly connected to a pulley 1 (35), the surface of the pulley 1 (35) is transmission-connected to a belt (36), and the lower inner wall of the belt (36) is transmission-connected to the outer surface of the pulley 2 (52).

4. A novel fiber felt shaping device according to claim 1, characterized in that: The leveling assembly (4) comprises a roller (41) and two telescopic rods (43); two ring blocks (42) are rotatably connected to the left and right sides of the outer surface of the roller (41); the output ends of the two telescopic rods (43) are fixedly connected to the ring blocks (42); the outer surfaces of the two telescopic rods (43) are movably sleeved with springs (45); the bottoms of the two telescopic rods (43) are fixedly connected to the bottom of the inner wall of the U-shaped frame (11) near the front left and right sides; the outer surfaces of the two telescopic rods (43) are provided with two protective sleeves (44); the bottoms of the two protective sleeves (44) are fixedly connected to the bottom of the inner wall of the U-shaped frame (11) near the front left and right sides.

Citation Information

Patent Citations

  • Novel glass fiber composite felt laminating device

    CN211165761U