Sofa fabric dyeing, finishing, shaping and weft straightening device
By designing the sofa dyeing and shaping and shaping device, the photoelectric probe is ensured to be clean by using movable components and shading components, the weft error problem caused by dust blocking of the photoelectric weft machine is solved, the identification accuracy and dyeing and shaping quality are improved, and the Cost of use.
Patent Information
- Application Number
- CN202421205285.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When the existing photoelectric weft machine is tidying the sofa, the photoelectric probe may be blocked due to the possible presence of dust and other impurities in the air, and the weft line cannot be effectively judged, resulting in weft errors, affecting the identification accuracy, and reducing dyeing and finishing. Standardize quality and increase usage cost.
A sofa dyeing and shaping and wefting device is designed. By setting up a movable component and a shading component, the movable component includes a fixed shaft, a torsion spring, a support plate, a rotating shaft and a rotating roller, and the shading component includes a screw, a movable block, and a support column. , baffle, infrared transmitter and infrared receiver, combined with infrared sensor and reciprocating motor, ensure that the upper end of the photoelectric probe remains clean and avoids dust entering.
It effectively avoids impurities such as dust into the photoelectric probe, improves detection accuracy, improves identification accuracy, improves dyeing and shaping quality, reduces rework frequency, and reduces usage cost.
Smart Images

Figure CN222477066U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weft straightening of sofa fabrics, in particular to a weft straightening device for dyeing, shaping and straightening of sofa fabrics. Background Art
[0002] The weft straightening process of sofa fabric is a preparatory process before dyeing and finalizing. It mainly checks whether the fabric surface is skewed or bent. When the weft skew or weft bend exceeds the allowable range, it must be adjusted by the weft straightening device. The existing weft straightening device generally uses a photoelectric weft straightening machine, which uses analog detection technology to check and analyze the weft skew and weft arc of the woven fabric and perform correction processing, which is not affected by the fabric color or printing pattern.
[0003] When the existing photoelectric weft straightening machine straightens the sofa fabric, there may be dust and other impurities in the air. The dust and other impurities will move to the position above the photoelectric probe, causing the photoelectric probe to be blocked by the dust and other impurities, and unable to effectively judge the weft situation, resulting in errors in the weft straightening, affecting the recognition accuracy, and reducing the dyeing and finishing quality. The subsequent rework will increase the cost of use. Utility Model Content
[0004] The purpose of the utility model is to provide a weft-straightening device for dyeing, finishing and shaping of sofa fabrics, so as to solve the problem proposed in the above background technology that when the existing photoelectric weft-straightening machine is weft-straightening the sofa fabrics, due to the presence of impurities such as dust in the air, the dust and other impurities will move to the position above the photoelectric probe, so that the photoelectric probe is blocked by the dust and other impurities, and the weft line situation cannot be effectively judged, which leads to errors in weft straightening, affects the recognition accuracy, reduces the dyeing, finishing and shaping quality, and increases the cost of use if rework is done later.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a sofa fabric dyeing, shaping and weft straightening device, comprising:
[0007] A weft straightening assembly, the weft straightening assembly comprising a shell;
[0008] A movable assembly, the movable assembly comprising a fixed shaft, a torsion spring, a support plate, a fixed groove, a rotating shaft and a rotating roller;
[0009] The fixed shaft is fixedly connected to the lower end position inside the shell, the torsion spring is wrapped around the outer surface position of the fixed shaft, the support plate is fixedly connected to the outer surface position of the torsion spring, the fixed groove is fixedly opened on both sides of the upper end of the support plate, the two ends of the rotating shaft are placed in the internal position of the fixed groove, and the rotating roller is sleeved on the outer surface position of the rotating shaft.
[0010] Furthermore, the weft straightening assembly also includes a transmission roller, a photoelectric probe and an adjustment roller;
[0011] The transmission roller is sleeved at the outer position of the shell, the photoelectric probe is fixedly connected to the bottom end of the shell, and the adjustment roller is sleeved at the central position of the shell.
[0012] Furthermore, the lower end of the support plate is located outside the fixed shaft, and the upper end of the support plate is a concave structure.
[0013] Furthermore, the rotating roller is located at an inner position of an upper end of the support plate, and the support plate is located at two sides of the photoelectric probe.
[0014] Furthermore, it also includes a shielding component, which includes a screw rod, a movable block, a support column, a baffle, an infrared transmitter and an infrared receiver;
[0015] The screw rod is sleeved on one side of the shell, the movable block is threadedly connected to the outer surface of both ends of the screw rod, the support column is fixedly connected to the other side of the shell, the baffle is fixedly connected to the inner side of the movable block, the infrared transmitter is fixedly connected to the bottom end of the shell, and the infrared receiver is fixedly connected to the top end of the shell.
[0016] Furthermore, opposite thread structures are provided on the outer surfaces of both ends of the screw rod, and the baffle is located above the photoelectric probe, and the infrared transmitter is located outside the photoelectric probe.
[0017] Compared with the prior art, the advantages of the present invention are:
[0018] 1. The utility model sets a movable component so that the bottom end of the sofa fabric contacts the upper end of the rotating roller, and the sofa fabric applies outward pressure to the support plate through the rotating roller, so that the support plate drives the torsion spring to rotate on the outer surface of the fixed shaft, so that the support plate blocks both sides of the photoelectric probe, and cooperates with the bottom end of the sofa fabric to block the upper end of the photoelectric probe, so that dust and other impurities will not enter the upper end of the photoelectric probe, thereby increasing the detection accuracy of the photoelectric probe, improving the recognition accuracy, helping to improve the dyeing and finishing quality, reducing the rework frequency, and reducing the cost of use.
[0019] 2. Based on the first beneficial effect, by setting a shielding component, the width of the sofa cover is confirmed by the infrared emitter and the infrared sensor, so that the screw rod is driven by the driving motor to rotate, the screw rod drives the movable block to move, and the movable block drives the baffle to shield the upper end of the photoelectric probe, thereby preventing the photoelectric probe from detecting the upper end of the sofa cover without the photoelectric probe, and further increasing the accuracy of the photoelectric probe. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is the front view of the utility model;
[0022] Figure 2 This is a structural diagram of the weft straightening component of the utility model;
[0023] Figure 3 This is a structural diagram of the active components of the utility model;
[0024] Figure 4 This is a structural diagram of the shielding component of the utility model.
[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0026] 11. Shell; 12. Transmission roller; 13. Photoelectric probe; 14. Adjustment roller; 21. Fixed shaft; 22. Torsion spring; 23. Support plate; 24. Fixed slot; 25. Rotating shaft; 26. Rotating roller; 31. Screw; 32. Movable block; 33. Support column; 34. Baffle; 35. Infrared transmitter; 36. Infrared receiver. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.
[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0030] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0031] See also Figure 1-3 As shown, this embodiment is a sofa fabric dyeing, shaping and weft straightening device, comprising:
[0032] A weft straightening component, the weft straightening component comprises a housing 11;
[0033] A movable assembly, the movable assembly includes a fixed shaft 21, a torsion spring 22, a support plate 23, a fixed groove 24, a rotating shaft 25 and a rotating roller 26;
[0034] The fixed shaft 21 is fixedly connected to the lower end of the housing 11, the torsion spring 22 surrounds the outer surface of the fixed shaft 21, the support plate 23 is fixedly connected to the outer surface of the torsion spring 22, the fixed groove 24 is fixedly opened at both sides of the upper end of the support plate 23, the two ends of the rotating shaft 25 are placed in the inner position of the fixed groove 24, and the rotating roller 26 is sleeved on the outer surface of the rotating shaft 25;
[0035] The fixed shaft 21 is used to support the torsion spring 22, the torsion spring 22 is used to reset the support plate 23, the support plate 23 is used to block both sides of the photoelectric probe 13, the fixed groove 24 is used to support the rotating shaft 25, and the rotating shaft 25 is used to support the rotating roller 26;
[0036] The weft straightening assembly also includes a transmission roller 12, a photoelectric probe 13 and an adjustment roller 14;
[0037] The transmission roller 12 is sleeved at the outer position of the shell 11, the photoelectric probe 13 is fixedly connected to the bottom end of the shell 11, and the adjustment roller 14 is sleeved at the central position of the shell 11;
[0038] The driving roller 12 is used to drive the sofa fabric to move, the photoelectric probe 13 is used to detect the state of the weft, and the adjusting roller 14 is used to adjust the weft;
[0039] The lower end of the support plate 23 is located outside the fixed shaft 21, and the upper end of the support plate 23 is a concave structure;
[0040] The support plate 23 can rotate along the fixed shaft 21, and when the support plate 23 rotates, the torsion spring 22 can be compressed;
[0041] The rotating roller 26 is located inside the upper end of the support plate 23, and the support plate 23 is located on both sides of the photoelectric probe 13;
[0042] Driven by the support plate 23 and the torsion spring 22, the rotating roller 26 can be used to always contact the bottom end of the sofa fabric;
[0043] Working principle: When it is necessary to keep the upper end of the photoelectric probe 13 clean, the sofa cloth is placed inside the shell 11 through the transmission roller 12. The bottom end of the sofa cloth applies a downward force to the rotating roller 26, so that the rotating roller 26 drives the support plate 23 to tilt downward through the rotating shaft 25. The support plate 23 tilts downward and drives the torsion spring 22 to compress and generate elastic force. At this time, under the influence of the elastic force of the torsion spring 22, the top end of the rotating roller 26 always keeps in contact with the bottom end of the sofa cloth, so that the support plate 23 blocks both sides of the photoelectric probe 13, and cooperates with the sofa cloth to block the upper end of the photoelectric probe 13, so that the upper end of the photoelectric probe 13 is kept clean, and dust and other impurities will not enter to affect the detection of the photoelectric probe 13, thereby improving the recognition accuracy, helping to improve the dyeing and finishing quality, reduce the frequency of rework, and reduce the cost of use.
[0044] See also Figure 4 As shown, this embodiment is based on the above embodiment and also includes:
[0045] A shielding component, the shielding component includes a screw rod 31, a movable block 32, a support column 33, a baffle 34, an infrared transmitter 35 and an infrared receiver 36;
[0046] The screw rod 31 is sleeved at one side of the housing 11, the movable block 32 is threadedly connected to the outer surface of both ends of the screw rod 31, the support column 33 is fixedly connected to the other side of the housing 11, the baffle 34 is fixedly connected to the inner side of the movable block 32, the infrared transmitter 35 is fixedly connected to the bottom end of the housing 11, and the infrared receiver 36 is fixedly connected to the top end of the housing 11;
[0047] The screw rod 31 is used to drive the movable block 32 to move, the movable block 32 is used to drive the baffle 34 to move, the support column 33 is used to guide and limit the movable block 32, the baffle 34 is used to block the top of the photoelectric probe 13, and the infrared transmitter 35 and the infrared receiver 36 are used to measure the width of the sofa fabric;
[0048] The outer surfaces of both ends of the screw rod 31 are provided with opposite thread structures, and the baffle 34 is located above the photoelectric probe 13, and the infrared transmitter 35 is located outside the photoelectric probe 13;
[0049] The outer end of the screw rod 31 is connected to a reciprocating motor, and the infrared receiver 36 is electrically connected to the reciprocating motor through a line;
[0050] Working principle: when the sofa cover is placed inside the shell 11, the infrared transmitter 35 emits infrared light, and the infrared receiver 36 receives the infrared light. When the infrared receiver 36 cannot receive the light emitted by the infrared transmitter 35, it indicates that this position is the width position of the sofa cover. At this time, the infrared receiver 36 controls the reciprocating motor to start, and the reciprocating motor drives the screw rod 31 to rotate, and the screw rod 31 drives the movable block 32 to move inward, and the movable block 32 drives the baffle 34 to move inward, and the baffle 34 blocks the photoelectric probe 13 on the outside of the sofa cover.
[0051] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0052] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A sofa fabric dyeing, shaping and weft straightening device, characterized in that: include: A weft straightening assembly, the weft straightening assembly comprising a shell (11); A movable assembly, the movable assembly comprising a fixed shaft (21), a torsion spring (22), a support plate (23), a fixed groove (24), a rotating shaft (25) and a rotating roller (26); The fixed shaft (21) is fixedly connected to the lower end position inside the shell (11), the torsion spring (22) surrounds the outer surface position of the fixed shaft (21), the support plate (23) is fixedly connected to the outer surface position of the torsion spring (22), the fixed groove (24) is fixedly opened at the two sides of the upper end of the support plate (23), the two ends of the rotating shaft (25) are placed in the inner position of the fixed groove (24), and the rotating roller (26) is sleeved on the outer surface position of the rotating shaft (25).
2. A sofa fabric dyeing, shaping and weft straightening device according to claim 1, characterized in that: The weft straightening assembly also includes a transmission roller (12), a photoelectric probe (13) and an adjustment roller (14); The driving roller (12) is sleeved at an outer position inside the shell (11), the photoelectric probe (13) is fixedly connected to the bottom end position inside the shell (11), and the adjustment roller (14) is sleeved at a central position inside the shell (11).
3. A sofa fabric dyeing, shaping and weft straightening device according to claim 1, characterized in that: The lower end of the support plate (23) is located outside the fixed shaft (21), and the upper end of the support plate (23) is a concave structure.
4. A sofa fabric dyeing, shaping and weft straightening device according to claim 1, characterized in that: The rotating roller (26) is located inside the upper end of the support plate (23), and the support plate (23) is located on both sides of the photoelectric probe (13).
5. The sofa fabric dyeing, shaping and weft straightening device according to claim 1, characterized in that: It also includes a shielding assembly, which includes a screw rod (31), a movable block (32), a support column (33), a baffle (34), an infrared transmitter (35) and an infrared receiver (36); The screw rod (31) is sleeved at one side of the housing (11), the movable block (32) is threadedly connected to the outer surface of both ends of the screw rod (31), the support column (33) is fixedly connected to the other side of the housing (11), the baffle (34) is fixedly connected to the inner side of the movable block (32), the infrared transmitter (35) is fixedly connected to the bottom of the housing (11), and the infrared receiver (36) is fixedly connected to the top of the housing (11).
6. A sofa fabric dyeing, shaping and weft straightening device according to claim 5, characterized in that: The outer surfaces of both ends of the screw rod (31) are provided with opposite thread structures, the baffle (34) is located above the photoelectric probe (13), and the infrared transmitter (35) is located outside the photoelectric probe (13).