Frog opening adjusting tool
By designing a tool for adjusting the rush opening including the intermediate block, the left clamp and the right clamp, the problem of difficulty in raising the rush opening caused by the unqualified size is solved, and the precise adjustment of the rush opening is achieved, improving the improvement of the rush opening. Productivity and safety.
Patent Information
- Application Number
- CN202421210736.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the prior art, the opening sizes at both ends of the junction are unqualified, resulting in the inability to complete the opening size adjustment during the top adjustment, and there are problems such as high operation difficulty, low efficiency and operational risk.
A tramp opening adjustment tool is designed, including the middle block, the left clamp and the right clamp. It is fixed by the docking and fastening bolts of the mother-child structure, and combined with the design of the scale ruler and the fastening bolts to realize the tramp. Accurate adjustment of opening.
The tooling improves the versatility and accuracy of the rush opening adjustment, reduces operational difficulty and danger, improves production efficiency, and achieves one-time adjustment, avoids rework and reduces costs.
Smart Images

Figure CN222477127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of frog adjustment tooling, in particular to a frog opening adjustment tooling. Background Art
[0002] The frog used in trains or trams includes a wing rail and a fork located inside the wing rail. For example, the utility model patent with the authorization announcement number CN210916813U discloses a frog and a track with the frog. By assembling the frog with the rail, the change of the running track of the train or tram can be achieved.
[0003] In the prior art, the cast high manganese steel frog blanks and the processed finished frogs usually have a certain degree of deformation, which makes the opening size of the two ends of the frog unqualified. Common high manganese steel frog numbers are 4.5, 6, 9, 12, etc., and their overall structure is "X" shaped. When using external top adjustment equipment to top adjust the frog opening, the frog does not have a plane perpendicular to the force of the top adjustment equipment in the lateral direction, and the opening size cannot be adjusted. There is a certain risk in forced top adjustment. Therefore, various irregular pads are usually used in the prior art to cooperate with the frog for adjustment. The adjustment operation is relatively difficult, the adjustment efficiency is relatively low, and there is a certain operational risk. Utility Model Content
[0004] The utility model aims to provide a frog opening adjustment tool to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A frog opening adjustment tool comprises a middle pressure block, a left clamping block for fitting on the left end of the frog, and a right clamping block for fitting on the right end of the frog, wherein the left clamping block is butt-jointed with a left connecting block via a parent-child structure, and the right clamping block is butt-jointed with a right connecting block via a parent-child structure, and the left connecting block and the right connecting block both have block inclined surfaces on their facing sides; the middle pressure block is respectively fitted and abutted against the block inclined surfaces of the left connecting block and the right connecting block via the bottom inclined surfaces on both sides thereof.
[0007] Preferably, the left clamping block is provided with a left fitting notch, the left fitting notch having a left slot body inclined surface for cooperating with the rail waist side surface of the left end of the frog; the right clamping block is provided with a right fitting notch, the right fitting notch having a right slot body inclined surface for cooperating with the rail waist side surface of the right end of the frog.
[0008] Preferably, a fastening bolt is also installed on the outer wall of the left clamping block, and the end of the fastening bolt extends into the left sleeve slot and abuts against the rail waist side of the left end of the frog; a fastening bolt is also installed on the outer wall of the right clamping block, and the end of the fastening bolt extends into the right sleeve slot and abuts against the rail waist side of the right end of the frog.
[0009] Preferably, a T-block is fixedly provided on the inner side of the left clamping block, and a T-slot for cooperating with the T-block is provided at the corresponding position of the left connecting block; a T-block is also fixedly provided on the inner side of the right clamping block, and a T-slot for cooperating with the T-block is also provided at the corresponding position of the right connecting block.
[0010] Preferably, the front side walls of the left connecting block and the right connecting block are respectively provided with scale line rulers, and the front side wall of the middle pressing block has scale marks for cooperating with the scale line rulers.
[0011] Preferably, the aspect ratio of the inclined surface of the block is 1:6.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. Good versatility. The working basis of this tool is the rail waist of the frog. According to the different numbers of frogs, the left and right clamps of corresponding sizes can be selected. It is suitable for adjusting the opening sizes of both ends of various integrally cast frogs.
[0014] 2. The structure is simple, and the operation is easy and quick. When operating, you only need to find the left clamp block and the right clamp block of different numbers, while the left connecting block, the right connecting block, the middle pressure block and the fastening bolts can remain unchanged, avoiding the use of various irregular pads in the prior art to forcibly adjust the frog opening, reducing the difficulty and danger of operation; through visual readings, the change in opening size can be directly calculated, which is conducive to improving the adjustment accuracy, reducing manual labor intensity and investment costs, and improving production efficiency.
[0015] 3. Good economy. In the straightening process, the use of this tool to adjust the frog opening can achieve one-time qualified adjustment, accurate reading, avoid rework, and achieve cost reduction and efficiency improvement. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of a frog opening adjustment tool;
[0017] Figure 2 It is a schematic diagram of the top view structure of a frog opening adjustment tool;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of a frog opening adjustment tool after installation;
[0019] Figure 4It is a schematic diagram of the end surface structure of a frog opening adjustment tool when the frog opening is enlarged;
[0020] Figure 5 The present invention is a schematic diagram of the top view structure of a frog opening adjustment tool for adjusting the frog opening.
[0021] In the figure: 1-left clamping block, 11-left set notch, 2-right clamping block, 21-right set notch, 3-left connecting block, 4-right connecting block, 5-middle pressure block, 51-scale mark, 6-fastening bolt, 7-scale line ruler, 8-left end of frog, 9-right end of frog, 101-T block, 102-T groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 5 The utility model provides a technical solution: a frog opening adjustment tool, comprising an intermediate pressure block 5, a left clamping block 1 for fitting on the left end 8 of the frog, and a right clamping block 2 for fitting on the right end 9 of the frog. Obviously, according to frogs of different numbers, the left clamping block 1 and the right clamping block 2 of the utility model can be designed to have corresponding sizes. The left clamping block 1 is butt-jointed with a left connecting block 3 through a parent-child structure, and the right clamping block 2 is butt-jointed with a right connecting block 4 through a parent-child structure. The left connecting block 3 and the right connecting block 4 have block inclined surfaces on the opposite sides; the intermediate pressure block 5 is respectively fitted with the block inclined surfaces of the left connecting block 3 and the right connecting block 4 through the bottom inclined surfaces on both sides of itself. In the present embodiment, the aspect ratio of the block inclined surface can be specifically 1:6.
[0024] In order to enable the left clamping block 1 to be well mounted on the left end 8 of the frog, the left clamping block 1 is provided with a left mounting notch 11, and the left mounting notch 11 has a left slot body inclined surface for matching with the rail waist side surface of the left end 8 of the frog; in order to enable the right clamping block 2 to be well mounted on the right end 9 of the frog, the right clamping block 2 is provided with a right mounting notch 21, and the right mounting notch 21 has a right slot body inclined surface for matching with the rail waist side surface of the right end 9 of the frog.
[0025] In order to realize the assembly and fixation between the left clamping block 1 and the left end 8 of the frog, a fastening bolt 6 is also installed on the outer wall of the left clamping block 1, and the end of the fastening bolt 6 extends into the left sleeve slot 11 and abuts against the rail waist side of the left end 8 of the frog; in order to realize the assembly and fixation between the right clamping block 2 and the right end 9 of the frog, a fastening bolt 6 is also installed on the outer wall of the right clamping block 2, and the end of the fastening bolt 6 extends into the right sleeve slot 21 and abuts against the rail waist side of the right end 9 of the frog.
[0026] In order to facilitate the removal and replacement of the left connecting block 3, a T-block 101 is fixedly arranged on the inner side of the left clamping block 1, and a T-slot 102 for cooperating with the T-block 101 is arranged at the corresponding position of the left connecting block 3; in order to facilitate the removal and replacement of the right connecting block 4, a T-block 101 is also fixedly arranged on the inner side of the right clamping block 2, and a T-slot 102 for cooperating with the T-block 101 is also arranged at the corresponding position of the right connecting block 4. Obviously, in this embodiment, the extension direction of the T-block 101 and the T-slot 102 is the vertical direction.
[0027] Of course, as other embodiments, the T-block 101 can also be fixedly set on the side wall of the left connecting block 3, and the inner side of the left clamping block 1 has a corresponding T-slot 102; similarly, the T-block 101 can also be fixedly set on the side wall of the right connecting block 4, and the inner side of the right clamping block 2 has a corresponding T-slot 102.
[0028] In order to facilitate the staff to clearly understand the specific situation of the frog opening adjustment, the front side walls of the left connecting block 3 and the right connecting block 4 are respectively provided with scale line rulers 7, and the front side wall of the middle pressing block 5 has scale marks 51 for cooperating with the scale line rulers 7.
[0029] The working principle of the utility model is as follows: first, the left clamping block 1 is installed on the left end 8 of the frog, so that the side of the rail waist of the left end 8 of the frog fits with the left groove body inclined surface inside the left clamping block 1, and the left clamping block 1 is fixed to the left end 8 of the frog by using the fastening bolt 6; similarly, the right clamping block 2 is installed on the right end 9 of the frog, so that the side of the rail waist of the right end 9 of the frog fits with the right groove body inclined surface inside the right clamping block 2, and the right clamping block 2 is fixed to the right end 9 of the frog by using the fastening bolt 6;
[0030] Then, the left connecting block 3 is connected to the left clamping block 1 through a parent-child structure, and the right connecting block 4 is connected to the right clamping block 2 through a parent-child structure, and the middle pressing block 5 is matched with the block inclined surfaces of the left connecting block 3 and the right connecting block 4 through the bottom inclined surfaces on both sides of itself;
[0031] When using this tool to enlarge the frog opening, Figure 4As shown, by applying force to the top surface of the middle pressure block 5 through an external top adjustment device such as a press, the height of the scale mark 51 on the middle pressure block 5 changes and decreases, and the corresponding values of the scale line scales 7 on the connecting blocks on both sides are read to calculate the size change of the current frog opening.
[0032] Use this tool to adjust the frog opening. Figure 5 As shown, an external top adjustment device such as a press is used to simultaneously apply an inward working force to the outside of the left clamping block 1 and the right clamping block 2, thereby gradually reducing the opening size.
[0033] The reference for applying the force of the tooling is the side of the rail waist of the frog, which avoids direct action on the frog rail head or rail bottom to cause local deformation of the frog. The outer side walls of the left clamping block 1 and the right clamping block 2 are approximately perpendicular to the force direction of the external top adjustment device, ensuring the safety of the top adjustment. In addition, the structural design of the left connecting block 3 and the right connecting block 4 is reasonable, which ensures the integrity of the force transmission and avoids mutual interference between the frog rail bottom and the tooling. At the same time, by reading the corresponding value of the scale mark 7, the change of the opening size can be directly calculated, which improves the working efficiency and adjustment accuracy, ensures that the frog opening size is qualified, and is conducive to improving the overall quality of the frog assembly.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A frog opening adjustment tool, characterized in that: It comprises a middle pressure block (5), a left clamping block (1) for being mounted on the left end (8) of the frog, and a right clamping block (2) for being mounted on the right end (9) of the frog, the left clamping block (1) being butt-jointed with a left connecting block (3) via a parent-child structure, the right clamping block (2) being butt-jointed with a right connecting block (4) via a parent-child structure, and the left connecting block (3) and the right connecting block (4) both have block inclined surfaces on their facing sides; The middle pressing block (5) is respectively fitted and abutted against the block body inclined surfaces of the left connecting block (3) and the right connecting block (4) through the bottom inclined surfaces on both sides of the middle pressing block (5).
2. A frog opening adjustment tool according to claim 1, characterized in that: The left clamp block (1) is provided with a left set slot (11), and the left set slot (11) has a left slot body inclined surface for matching with the rail waist side surface of the left end (8) of the frog; the right clamp block (2) is provided with a right set slot (21), and the right set slot (21) has a right slot body inclined surface for matching with the rail waist side surface of the right end (9) of the frog.
3. A frog opening adjustment tool according to claim 2, characterized in that: A fastening bolt (6) is also installed on the outer wall of the left clamping block (1), and the end of the fastening bolt (6) extends into the left sleeve slot (11) and abuts against the side of the rail waist of the left end (8) of the frog; a fastening bolt (6) is also installed on the outer wall of the right clamping block (2), and the end of the fastening bolt (6) extends into the right sleeve slot (21) and abuts against the side of the rail waist of the right end (9) of the frog.
4. A frog opening adjustment tool according to claim 1, characterized in that: A T-shaped block (101) is fixedly arranged on the inner side of the left clamping block (1), and a T-shaped groove (102) for cooperating with the T-shaped block (101) is arranged at a corresponding position of the left connecting block (3); a T-shaped block (101) is also fixedly arranged on the inner side of the right clamping block (2), and a T-shaped groove (102) for cooperating with the T-shaped block (101) is also arranged at a corresponding position of the right connecting block (4).
5. The frog opening adjustment tool according to claim 1, characterized in that: The front side walls of the left connecting block (3) and the right connecting block (4) are also provided with scale line scales (7), respectively, and the front side wall of the middle pressing block (5) has scale marks (51) for cooperating with the scale line scales (7).
6. A frog opening adjustment tool according to claim 1, characterized in that: The aspect ratio of the inclined surface of the block is 1:6.
Citation Information
Patent Citations
Frog and rail
CN210916813U