Bent cap supporting system
By using a cover beam support system with additional sand cylinders in the construction of bridge cover beams, the problem of inconsistency in the elevation of the cover beam caused by the deviation of the clamp position is solved, the construction efficiency is improved, and the mold release process is simplified.
Patent Information
- Application Number
- CN202420550178.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-20
AI Technical Summary
During the construction of bridge cover beams, when the clamp is not installed at the designated position or there is a deviation, the elevation of the bottom of the cover beam does not match the design height, affecting the construction efficiency, and difficulty in demolding.
A cover beam support system is designed, including pier columns, clamping hoops, sand cylinders and I-shaped steel systems. By adding a sand cylinder between the pier column and the I-steel system, the sand cylinder can adjust its top surface height by adding or laying sand, thereby adjusting the bottom elevation of the cover beam.
The bottom elevation of the cover beam is adjusted without re-adjusting the position of the clamp, improving construction efficiency, and by venting the sand in the sand barrel during mold release, the I-shaped steel system can easily fall off the bottom form of the cover beam, simplifying the mold release process.
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Figure CN222477236U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge construction, in particular to a cap beam supporting system. Background Art
[0002] With the development of my country's economy and the acceleration of road and bridge construction, cap beams are often used in highway bridge projects. Bridge cap beams are usually constructed using traditional techniques such as bracket method, hoop method and through-core steel rod.
[0003] The inventors have found that when the hoop method is used for construction, if the hoop is not installed at the specified position or deviates from the specified position, the bottom elevation of the cap beam will also deviate from the designed height. At this time, the hoop position needs to be readjusted, which affects the construction efficiency. When the construction is completed, the cap beam is difficult to demould because the hoop and the cap beam are tightly installed. Utility Model Content
[0004] The utility model aims to provide a cap beam support system, which can adjust the bottom elevation of the cap beam to make it consistent with the designed height without the need to readjust the position of the clamp, thereby improving construction efficiency and facilitating demoulding of the cap beam.
[0005] The embodiment of the utility model is achieved as follows:
[0006] The utility model provides a cap beam support system, comprising:
[0007] A pier column, wherein the pier column is used to support the cap beam formwork;
[0008] A hoop, which is sleeved on the pier column and fixed on the pier column, and a support platform is provided on the top of the hoop;
[0009] A sand cylinder, the sand cylinder is located on the supporting platform, and the sand cylinder can adjust the top surface height of the sand cylinder by adding sand or releasing sand;
[0010] An I-beam system is provided above the sand cylinder to support a cap beam formwork.
[0011] In an optional embodiment, the sand barrel includes a barrel wall and a sand core disposed in the barrel wall, and the top surface height of the sand core can be adjusted by adding sand or releasing sand.
[0012] In an optional embodiment, there are multiple sand cylinders, which are respectively located on both sides of the pier.
[0013] In an optional embodiment, the I-beam system includes a transverse I-beam, and the transverse I-beam includes a first I-beam and a second I-beam, the first I-beam and the second I-beam are both covered on the top of the sand cylinder, and the first I-beam and the second I-beam are respectively located on both sides of the pier.
[0014] In an optional embodiment, the first I-beam and the second I-beam are fixedly connected via a tie rod.
[0015] In an optional embodiment, the first I-beam and the second I-beam are respectively fitted to the outer surface of the pier.
[0016] In an optional embodiment, the I-beam system further includes a longitudinal I-beam, which is located on top of the transverse I-beam and fixedly connected to the first I-beam and the second I-beam, and the top surface of the longitudinal I-beam is used to support the cap beam formwork.
[0017] In an optional embodiment, the number of the longitudinal I-beams is plural and they are spaced apart above the transverse I-beams.
[0018] In an optional embodiment, the outer wall of the sand cylinder is in contact with the outer surface of the pier.
[0019] In an optional embodiment, the inner wall of the clamp is provided with felt.
[0020] The beneficial effects of the embodiments of the utility model are:
[0021] The utility model includes a pier column, a hoop, a sand cylinder and an I-beam system. The pier column is used to support the cap beam formwork. The hoop is sleeved on the pier column and fixed on the pier column. A support platform is provided on the top of the hoop. The sand cylinder is located on the support platform. The sand cylinder can adjust the top surface height of the sand cylinder by adding sand or releasing sand. The I-beam system is covered on the top of the sand cylinder and is used to support the cap beam formwork. The utility model adds a sand cylinder between the pier column and the I-beam system, and the sand cylinder can adjust the top surface height of the sand cylinder by adding sand or releasing sand, thereby adjusting the bottom elevation of the cap beam. When the hoop is not installed at the specified position or deviates from the specified position, there is no need to remove the hoop to adjust the position, thereby improving construction efficiency. Furthermore, when demoulding, it is only necessary to release the sand in the sand cylinder, and the I-beam system falls while the bottom formwork of the cap beam falls off, which is convenient for demoulding the cap beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic diagram of a cap beam support system provided by an embodiment of the utility model from a first perspective;
[0024] Figure 2 A schematic diagram from a second perspective of the cap beam support system provided in an embodiment of the utility model.
[0025] Icons: 100-cap beam support system; 10-pier; 20-hoop; 21-support platform; 30-sand cylinder; 31-cylinder wall; 32-sand core; 40-I-beam system; 41-transverse I-beam; 411-first I-beam; 412-second I-beam; 413-tie rod; 42-longitudinal I-beam; 50-cap beam; 51-cap beam formwork. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0030] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Please refer to Figure 1 The present embodiment provides a cap beam support system 100 for forming a cap beam 50, which includes a pier 10, a hoop 20, a sand cylinder 30 and an I-beam system 40. The pier 10 is used to support the cap beam formwork 51. The hoop 20 is sleeved on the pier 10 and fixed on the pier 10. A support platform 21 is provided on the top of the hoop 20. The sand cylinder 30 is located on the support platform 21. The sand cylinder 30 can adjust the top surface height of the sand cylinder 30 by adding or releasing sand. The I-beam system 40 is covered on the top of the sand cylinder 30 to support the cap beam formwork 51. The cap beam formwork 51 is used to cast and form the cap beam 50.
[0033] In this embodiment, one end of the pier column 10 is fixed on the ground, and the other end is used to support the cap beam template 51. When the construction is completed, the pier column 10 is also used to support the cap beam 50.
[0034] The hoop 20 includes two semicircular steel plates, which are fixed by bolts to form a circular hoop. A support platform 21 is provided on the top surface of the hoop 20, and the area of the support platform 21 is larger than the cross-sectional area of the pier 10. It can be understood that the bolt tension of the hoop 20 in this embodiment ensures that the friction between the hoop 20 and the pier 10 reliably transfers the load.
[0035] Optionally, in order to increase the friction between the hoop 20 and the pier 10 , the inner wall of the hoop 20 is provided with felt (not shown).
[0036] Further, the sand barrel 30 includes a barrel wall 31 and a sand core 32 disposed in the barrel wall 31. The sand core 32 can be adjusted by adding sand or releasing sand to adjust the top surface height of the sand core 32. Specifically, in this embodiment, the sand of the sand core 32 should not contain any impurities, such as stones, soil, etc.; the sand particles should be uniform in size, without too much fine sand or coarse sand; the sand should be kept dry to avoid excessive moisture and high humidity; the sand should be kept loose, without obvious caking or agglomeration.
[0037] Please refer to Figure 2 There are multiple sand cylinders 30, which are respectively located on both sides of the pier 10. Optionally, in this embodiment, two sand cylinders 30 are provided on each pier 10, one on each side of the pier 10, for supporting the I-beam system 40.
[0038] Please refer to Figure 1 and Figure 2 In this embodiment, the I-beam system 40 includes a transverse I-beam 41. The transverse I-beam 41 includes a first I-beam 411 and a second I-beam 412. The first I-beam 411 and the second I-beam 412 are both covered on the top of the sand cylinder 30. The first I-beam 411 and the second I-beam 412 are respectively located on both sides of the pier 10. It can be understood that the length direction of the transverse I-beam 41 is along the transverse direction of the bridge deck. It should be noted that the cap beam 50 in this embodiment is used to support the bridge deck, and the length direction of the cap beam 50 is consistent with the transverse direction of the bridge deck.
[0039] Furthermore, the first I-beam 411 and the second I-beam 412 are fixedly connected by a tie rod 413. The tie rod 413 pulls the first I-beam 411 and the second I-beam 412 against each other, so that the first I-beam 411 and the second I-beam 412 are stably placed on the sand cylinder 30, and also plays a role in stabilizing the sand cylinder 30 and preventing overturning.
[0040] Optionally, in order to ensure the integrity of the cap beam support system 100 , the first I-beam 411 and the second I-beam 412 are respectively fitted with the outer surface of the pier 10 . Further, the outer wall of the sand cylinder 30 is fitted with the outer surface of the pier 10 .
[0041] In this embodiment, in order to improve the strength of the cap beam support system 100, the I-beam system 40 further includes a longitudinal I-beam 42. The longitudinal I-beam 42 is located on the top of the transverse I-beam 41 and is fixedly connected to the first I-beam 411 and the second I-beam 412. The top surface of the longitudinal I-beam 42 is used to support the cap beam formwork 51.
[0042] Specifically, there are a plurality of longitudinal I-beams 42 , which are spaced apart above the transverse I-beams 41 .
[0043] The working principle and process of the cap beam support system 100 provided by the embodiment of the utility model are:
[0044] When the cap beam 50 is being formed, the hoop 20 is set on the completed pier 10, and the hoop 20 is tightened by bolts to increase the friction between the hoop 20 and the pier 10, so as to fix the hoop 20 to the pier 10. In this embodiment, the average height of the pier 10 is 7.5m, and the hoop 20 is installed at a position 80cm away from the top of the pier 10 through measurement.
[0045] After measuring the gravity of poured concrete and steel bars, the deadweight of formwork and I-beams, the loads of construction personnel, construction equipment and construction materials, and comparing the maximum load borne by a single sand barrel 30, the number of sand barrels 30 to be used is calculated. The sand barrel 30 is placed on the support platform 21 of the hoop 20. The transverse I-beam 41 is placed on the sand barrel 30 and fixed with a tie rod 413 to stabilize the sand barrel 30 and prevent it from overturning.
[0046] The bottom elevation of the cap beam template 51 should be 2 cm higher than the actual elevation to eliminate the sedimentation of sand in the sand tube 30. The top elevation of the sand tube 30 = the bottom elevation of the cap beam 50 + 2 cm - the bottom mold height - the height of the longitudinal I-beam 42 - the height of the transverse I-beam 41.
[0047] It is understandable that when the clamp 20 is not installed at the designated position or deviates from the designated position, the sand cylinder 30 can adjust the top surface height of the sand cylinder 30 by adding or releasing sand, thereby adjusting the bottom elevation of the cap beam 50, without removing the clamp 20 to adjust the position. When the cap beam 50 needs to be demolded, the sand in the sand cylinder 30 only needs to be released, and the bottom mold of the cap beam 50 will fall off while the I-beam system 40 falls.
[0048] The cap beam support system 100 provided by the embodiment of the utility model has the following beneficial effects:
[0049] The utility model includes a pier column 10, a hoop 20, a sand cylinder 30 and an I-beam system 40. The pier column 10 is used to support a cap beam formwork 51. The hoop 20 is sleeved on the pier column 10 and fixed on the pier column 10. A support platform 21 is provided on the top of the hoop 20. The sand cylinder 30 is located on the support platform 21. The sand cylinder 30 can adjust the top surface height of the sand cylinder 30 by adding sand or releasing sand. The I-beam system 40 is covered on the top of the sand cylinder 30 and is used to support the cap beam formwork 51. The utility model adds a sand cylinder 30 between the pier column 10 and the I-beam system 40, and the sand cylinder 30 can adjust the top surface height of the sand cylinder 30 by adding sand or releasing sand, thereby adjusting the bottom elevation of the cap beam 50. When the hoop 20 is not installed at the specified position or deviates from the specified position, there is no need to remove the hoop 20 to adjust the position, thereby improving construction efficiency. Furthermore, when demoulding, it is only necessary to release the sand in the sand cylinder 30 , and the bottom mold of the cap beam 50 will fall off while the I-beam system 40 falls, so that the cap beam 50 can be demoulded easily.
[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cap beam support system, characterized in that: include: A pier column, wherein the pier column is used to support the cap beam formwork; A hoop, which is sleeved on the pier column and fixed on the pier column, and a support platform is provided on the top of the hoop; A sand cylinder, the sand cylinder is located on the supporting platform, and the sand cylinder can adjust the top surface height of the sand cylinder by adding sand or releasing sand; An I-beam system is provided above the sand cylinder to support a cap beam formwork.
2. The cap beam support system according to claim 1, characterized in that: The sand barrel comprises a barrel wall and a sand core arranged in the barrel wall. The sand core can be adjusted in height of a top surface by adding sand or releasing sand.
3. The cap beam support system according to claim 1, characterized in that: There are multiple sand cylinders, which are respectively located on both sides of the pier.
4. The cap beam support system according to claim 3, characterized in that: The I-beam system includes transverse I-beams, and the transverse I-beams include first I-beams and second I-beams. The first I-beams and the second I-beams are both covered on the top of the sand cylinder, and the first I-beams and the second I-beams are respectively located on both sides of the pier.
5. The cap beam support system according to claim 4, characterized in that: The first I-beam and the second I-beam are fixedly connected via a tie rod.
6. The cap beam support system according to claim 4, characterized in that: The first I-beam and the second I-beam are respectively fitted to the outer surface of the pier.
7. The cap beam support system according to claim 4, characterized in that: The I-beam system also includes a longitudinal I-beam, which is located on the top of the transverse I-beam and fixedly connected to the first I-beam and the second I-beam. The top surface of the longitudinal I-beam is used to support the cap beam formwork.
8. The cap beam support system according to claim 7, characterized in that: There are a plurality of longitudinal I-beams, which are spaced apart above the transverse I-beams.
9. The cap beam support system according to claim 1, characterized in that: The outer wall of the sand cylinder is in contact with the outer surface of the pier.
10. The cap beam support system according to claim 1, characterized in that: The inner wall of the hoop is provided with felt.