Wet stator full cross-flow submersible pump with multiple installation modes

By designing multiple installation methods in submersible pumps, the problem of single installation methods of existing submersible pumps is solved, the multifunctionality and efficient utilization of the water pumps are achieved, and the project investment and operation costs are reduced.

CN222478970UActive Publication Date: 2025-02-14TIANJIN RUNJIN PUMP MFG CO LTD
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Patent Information

Application Number
CN202420160193.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-23
Publication Date
2025-02-14
Estimated Expiration
2034-01-23

AI Technical Summary

Technical Problem

The existing fully-through submersible pump has a single installation method, and it is impossible to choose a suitable installation method according to the working conditions and needs, resulting in great limitations in use, making users inconvenient during use, and increasing capital investment.

Method used

Design a wet stator full-through submersible pump with multiple installation methods, by setting a horizontal sled installation mechanism, a drain gate flange installation mechanism, a guide rail installation mechanism, a rail pulley installation mechanism and a vertical installation mechanism outside the motor , realize various installation methods of water pumps.

Benefits of technology

Through the design of multiple installation methods, the utilization rate and value of the water pump are increased, the performance is fully utilized, the overall project investment is reduced, and the manual operation cost is reduced. It is suitable for a variety of water supply and drainage conditions, achieving multiple uses of one pump and reducing project investment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a wet stator full cross-flow submersible pump with various installation modes, which comprises a water pump body, and the water pump body comprises a water inlet guide vane body, a wet stator motor winding, a motor shell, a motor rotor, a water pump impeller, a water pump shaft, a pump bearing chamber, a water outlet guide vane body and a wire outlet seal. The water inlet guide vane body and the water outlet guide vane body are assembled at the left end and the right end of the motor shell respectively, and the wet stator motor winding is installed in the motor shell. Various installation mechanisms are arranged outside the motor, so that the installation mode of the water pump can be changed and adjusted at any time, the utilization rate and related value of the water pump are increased, the performance of the water pump can be fully utilized in the using process through the installation mode capable of being switched at will, the overall project investment is reduced, and the cost is reduced. By changing the single installation mode of the water pump, the water pump can be used for multiple purposes, and the performance of the water pump can be fully exerted.
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Description

Technical Field

[0001] The utility model relates to the technical field of submersible pumps, in particular to a wet stator full-flow submersible pump with multiple installation modes. Background Art

[0002] Submersible pump is a kind of equipment used for flood control, drainage, irrigation and water storage. The existing full-flow submersible pump is mainly a wet stator structure. Its installation methods are roughly divided into horizontal guide rail installation, gate installation and direct connection installation of pipes at both ends. The main working mechanism is the cooperation between the full-flow submersible pump and the relevant installation system.

[0003] In the existing full-flow submersible pump related technologies or practical applications, the installation methods are relatively single, which makes the water pump only play its own role and value within a limited range, and it is impossible to choose the corresponding installation method according to the use conditions and use requirements. This makes the use of the water pump very limited, and will also bring inconvenience to users during use due to the single installation method of the water pump, thereby increasing the user's related capital investment;

[0004] Therefore, a wet stator full-flow submersible pump with multiple installation methods is proposed. Utility Model Content

[0005] In view of this, the utility model provides a wet stator full-flow submersible pump with multiple installation methods to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the utility model is achieved as follows: a wet stator full-flow submersible pump with multiple installation methods, including a water pump body, the water pump body including a water inlet guide vane body, a wet stator motor winding, a motor housing, a motor rotor, a water pump impeller, a water pump shaft, a pump bearing chamber, a water outlet guide vane body and an outlet line seal; the water inlet guide vane body and the water outlet guide vane body are respectively assembled at the left and right ends of the motor housing, the wet stator motor winding is installed inside the motor housing, the water pump impeller is welded to the inside of the motor rotor, the pump bearing chamber is arranged inside the water pump impeller, the outer side of the water pump impeller is welded to the inner side of the motor rotor, the inner side of the water pump impeller is welded to the outer side of the pump bearing chamber, the motor rotor, the water pump impeller and the pump bearing chamber are an integrated assembly, the water pump shaft runs through the most central pump bearing chamber, the two ends of the water pump shaft extend and are inserted into and fixed to the inside of the water inlet guide vane body and the water outlet guide vane body, and the outlet line seal is arranged on the motor housing.

[0007] Further preferably, a horizontal sled mounting mechanism is installed on the outside of the motor housing, and the horizontal sled mounting mechanism includes two auxiliary connecting support plates, a sled seat and a sled pulley mounting seat;

[0008] The sled pulley mounting seat is installed on the water pump body, the two auxiliary connection support plates are symmetrically bolted to the two sides of the sled pulley mounting seat, and the top of the sled seat is bolted to the bottom of the two auxiliary connection support plates.

[0009] Further preferably, a drainage gate type flange mounting mechanism is installed on the outside of the motor housing, and the drainage gate type flange mounting mechanism includes a pump flange connection plate, a gate flange plate, a pump connection hole and a gate connection hole;

[0010] The pump flange connection plate is installed on the outer side of the motor housing, and the gate flange is arranged on the outer side of the pump flange connection plate. The pump flange connection plate and the gate flange are both provided with circumferentially distributed pump connection holes. The pump flange connection plate and the gate flange are fixed in the pump connection holes by bolts, and the gate flange is provided with circumferentially distributed gate connection holes located on the outer side of the pump connection holes.

[0011] Further preferably, a guide rail mounting mechanism is installed outside the motor housing, and the guide rail mounting mechanism includes a guide column, a guide rail assembly and a guide rail mounting seat;

[0012] The guide rail mounting seat is installed on the outer side of the motor housing, the guide column is fixedly connected to the guide rail mounting seat, and the guide column is slidably connected to the inside of the U-shaped channel steel of the guide rail assembly.

[0013] Further preferably, a track pulley mounting mechanism is installed on the outside of the motor housing, and the track pulley mounting mechanism includes two auxiliary connection support plates and a pulley, and the two auxiliary connection support plates are symmetrically bolted to the two sides of the sled pulley mounting seat, and pulleys are installed at the bottom of the two auxiliary connection support plates, and the pulleys are concavely arranged, and the bottom of the pulley is equipped with an I-beam track, and the pulley is placed on the I-beam track to slide.

[0014] Further preferably, a vertical mounting mechanism is installed on the outside of the motor housing, and the vertical mounting mechanism includes a vertical supporting base, a primary filter and a secondary filter; the vertical supporting base is bolted to the water inlet end of the water pump body, the vertical supporting base is placed vertically, the primary filter is installed at the lower part of the vertical supporting base, and the secondary filter is installed at the upper part of the vertical supporting base.

[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0016] 1. The utility model provides various installation mechanisms outside the motor, so that the installation mode of the water pump can be changed and adjusted at any time, thereby increasing the utilization rate and related value of the water pump.

[0017] 2. The utility model water pump can be installed in any switchable manner, and its performance can be fully utilized during use, so that the overall investment in the project can be reduced.

[0018] 3. The utility model changes the single installation mode of the water pump, so that the water pump can be used for multiple purposes and the performance of the water pump can be fully exerted.

[0019] 4. The utility model can effectively reduce the labor operation cost through the installation method that can be switched arbitrarily. The equipment can be moved at will, and the appropriate installation method can be selected according to the different places of use.

[0020] 5. The utility model can be built into a temporary drainage system, saving engineering costs.

[0021] 6. The equipment of the utility model can be built into a multifunctional pump station system because of its multi-installation characteristics. In the systematic drainage and irrigation pump station, the pump station can be built into an integrated system according to the needs by utilizing different installation methods of the water pump, which greatly saves capital investment and saves resources.

[0022] 7. The utility model water pump has a variety of installation forms, so it is not restricted by the environment, site, working conditions, etc. during installation.

[0023] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 This is a cross-sectional view of the water pump body of the utility model;

[0026] Figure 2 This is a structural diagram of the drainage gate type flange installation mechanism of the utility model;

[0027] Figure 3 This is a structural diagram of the gate flange of the utility model;

[0028] Figure 4 This is a structural diagram of the guide rail installation mechanism of the utility model;

[0029] Figure 5 This is a structural diagram of the guide rail assembly and the guide rail mounting seat of the utility model;

[0030] Figure 6 This is a structural diagram of the horizontal sled installation mechanism of the utility model;

[0031] Figure 7 This is a structural diagram of the vertical installation mechanism of the utility model;

[0032] Figure 8 This is a structural diagram of the track pulley installation mechanism of the utility model.

[0033] Figure numerals: 101, water pump body; 11, horizontal sled mounting mechanism; 111, auxiliary connection support plate; 112, sled seat; 113, sled pulley mounting seat; 12, drainage gate flange mounting mechanism; 121, pump flange connection plate; 122, gate flange; 123, pump connection hole; 124, gate connection hole; 13, guide rail mounting mechanism; 131, guide column; 132, guide rail assembly; 134, guide rail mounting seat; 14, track pulley mounting mechanism; 141, pulley; 15, vertical mounting mechanism; 151, vertical support base; 152, primary filter; 153, secondary filter; 4, water inlet guide vane body; 5, wet stator motor winding; 51, motor housing; 6, motor rotor; 61, water pump impeller; 7, water pump shaft; 8, pump bearing chamber; 9, water outlet guide vane body; 10, outlet line seal. DETAILED DESCRIPTION

[0034] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0035] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0036] Embodiment 1

[0037] like Figure 1 As shown in FIG. 8 , the embodiment of the utility model provides a wet stator full-flow submersible pump with multiple installation methods, including a water pump body 101, the water pump body 101 includes a water inlet guide vane body 4, a wet stator motor winding 5, a motor housing 51, a motor rotor 6, a water pump impeller 61, a water pump shaft 7, a pump bearing chamber 8, a water outlet guide vane body 9 and an outlet line seal 10;

[0038] The water inlet guide vane body 4 and the water outlet guide vane body 9 are respectively assembled on the left and right ends of the motor housing 51, and the wet stator motor winding 5 is installed inside the motor housing 51. The water pump impeller 61 is welded to the inside of the motor rotor 6. The inside of the water pump impeller 61 is provided with a pump bearing chamber 8. The outer side of the water pump impeller 61 is welded to the inner side of the motor rotor 6, and the inner side of the water pump impeller 61 is welded to the outer side of the pump bearing chamber 8. The motor rotor 6, the water pump impeller 61 and the pump bearing chamber 8 are an integrated assembly. The water pump shaft 7 runs through the central pump bearing chamber 8. The two ends of the water pump shaft 7 extend and are inserted into and fixed to the inside of the water inlet guide vane body 4 and the water outlet guide vane body 9, and the outlet wire seal 10 is arranged on the motor housing 51.

[0039] like Figure 6 As shown, a horizontal sled mounting mechanism 11 is installed on the outside of the motor housing 51, and the horizontal sled mounting mechanism 11 includes two auxiliary connection support plates 111, a sled seat 112 and a sled pulley mounting seat 113; the sled pulley mounting seat 113 is installed on the water pump body 101, and the two auxiliary connection support plates 111 are symmetrically bolted to the two sides of the sled pulley mounting seat 113, and the top of the sled seat 112 is bolted to the bottom of the two auxiliary connection support plates 111; through the mutual cooperation between the water pump body 101 and the sled seat 112, it can be applied to working conditions with relatively complex and uneven terrain. The water pump body 101 can be used in a parallel horizontal manner or in an oblique pull manner. The operation is simple and convenient for moving the water pump body 101. When installing, the upper end of the auxiliary connection support plate 111 is first connected to the sled pulley mounting seat 113, and then the sled seat 112 is connected to the lower end of the auxiliary connection support plate 111, and the installation is completed.

[0040] Embodiment 2

[0041] like Figure 2As shown in Figure 3, a drain gate type flange mounting mechanism 12 is installed on the outside of the motor housing 51, and the drain gate type flange mounting mechanism 12 includes a pump flange connecting plate 121, a gate flange 122, a pump connection hole 123 and a gate connection hole 124; the pump flange connecting plate 121 is installed on the outside of the motor housing 51, and the gate flange 122 is arranged on the outside of the pump flange connecting plate 121, and the pump flange connecting plate 121 and the gate flange 122 are both provided with circumferentially distributed pump connection holes 123, the pump flange connecting plate 121 and the gate flange 122 are connected and fixed in the pump connection holes 123 by bolts, and the gate flange 122 is provided with circumferentially distributed gate connection holes 124 on the outside of the pump connection holes 123; when installing the equipment, the water pump body 101 is placed flat so that the left and right sides When the water inlets and outlets at both ends are in parallel, the gate flange 122 is put on the water pump body 101 and slid horizontally to the position of the pump flange connecting plate 121. The pump connecting hole 123 and the pump flange connecting plate 121 are directly fixed with fasteners to complete the partial installation of the water pump body 101. Finally, the gate connecting hole 124 of the gate flange 122 is fixedly connected with the reserved hole of the gate to complete the entire assembly. The main working principle is that when the water level difference between the inner and outer rivers is large, the water level of the inner river is lower than that of the outer river, but the water level of the inner river needs to be discharged. At this time, because the pressure of the outer river is greater than that of the inner river side, it is impossible to drain the water by opening the gate. The water pump body 101 is opened to force the inner river water to be discharged. This installation method in which the water pump body 101 and the gate are combined into one greatly improves the flood control and drainage efficiency and saves investment costs.

[0042] Embodiment 3

[0043] like Figure 4 As shown, a guide rail mounting mechanism 13 is installed on the outside of the motor housing 51, and the guide rail mounting mechanism 13 includes a guide column 131, a guide rail assembly 132 and a guide rail mounting seat 134; the guide rail mounting seat 134 is installed on the outside of the motor housing 51, the guide column 131 is fixedly connected to the guide rail mounting seat 134, and the guide column 131 is slidably connected to the inside of the U-shaped channel steel of the guide rail assembly 132; through the reasonable cooperation between the guide column 131 of the water pump body 101 and the guide rail assembly 132, the water pump body 101 can be conveniently and quickly slid down Install to the designated position, no manual intervention is required during installation, and no fasteners are required for fixing after reaching the designated position. During installation, the water pump body 101 is placed in parallel, and the guide column 131 is fixedly connected to the guide rail mounting seat 134 at the end of the water pump body 101. When installing the water pump body 101, the guide column 131 is placed inside the U-shaped channel steel of the guide rail assembly 132, and slides down the channel steel to the designated location. The function of the guide column 131 is to control the direction of the water pump body 101 to prevent the water pump body 101 from deflecting and causing left-right imbalance during the sliding installation.

[0044] Embodiment 4

[0045] like Figure 8 As shown, a track pulley mounting mechanism 14 is installed on the outside of the motor housing 51, and the track pulley mounting mechanism 14 includes two auxiliary connection support plates 111 and pulleys 141. The two auxiliary connection support plates 111 are symmetrically bolted to the two sides of the sled pulley mounting seat 113, and pulleys 141 are installed at the bottom of the two auxiliary connection support plates 111. The pulleys 141 are concave in design, and the bottom of the pulleys 141 is equipped with an I-beam track, and the pulleys 141 are placed on the I-beam track to slide; this installation method is particularly suitable for working conditions where the water pump needs to drain water in both directions, or both ends are drainage pipes. During installation and use, the bottom pulley 141 of the water pump body 101 can be used to adjust the positions of the left and right ends of the water pump, and the upper and lower ends of the auxiliary connection support plates 111 are respectively connected to the water pump body 101 and the pulleys 141, that is, the installation is completed. The pulleys 141 are concave in design, and the pulleys 141 are placed on the track to slide, so as to adjust whether the distance between the left and right ends of the water pump body 101 meets the docking conditions.

[0046] Embodiment 5

[0047] like Figure 7 As shown, a vertical mounting mechanism 15 is installed on the outside of the motor housing 51, and the vertical mounting mechanism 15 includes a vertical support base 151, a primary filter 152 and a secondary filter 153; the vertical support base 151 is bolted to the water inlet end of the water pump body 101, the vertical support base 151 is placed vertically, the primary filter 152 is installed at the lower part of the vertical support base 151, and the secondary filter 153 is installed at the upper part of the vertical support base 151; this installation form is particularly suitable for temporary drainage conditions and conditions where the drainage site is small, the equipment is limited, and it is not suitable to install other auxiliary drainage facilities. The vertical support base 151 used during installation is both It supports the weight of the water pump body 101 and filters out debris in the transported medium, preventing external debris from entering the water pump body 101, reducing the risk of damage to the water pump body 101, and preventing external debris from entering the water pump body 101 through the primary filter 152 and the secondary filter 153, which can effectively protect the safe operation of the water pump body 101. To ensure that the water pump body 101 has sufficient water intake, the water pump body 101 is placed vertically during installation, with the water inlet of the water pump body 101 at the lower end and the water outlet at the upper end, and the vertical support base 151 is placed vertically, with the primary filter 152 at the lower end and the secondary filter 153 at the upper end.

[0048] When the utility model is working: through the mutual cooperation of the water pump body 101 and the sled seat 112, it is used for working conditions with relatively complex and uneven terrain. The water pump body 101 can be used in a parallel horizontal manner or in an oblique pull manner. The operation is simple and the movement of the water pump body 101 is convenient. When the water level difference between the inner and outer rivers is large, the water level of the inner river is lower than that of the outer river, but the water level of the inner river needs to be discharged outward. At this time, because the pressure of the outer river is greater than that of the inner river, it is impossible to drain water by opening the gate. The water pump body 101 is opened by cooperating with the drainage gate flange mounting mechanism 12 to force the inner river water to be discharged. This installation method in which the water pump body 101 and the gate are combined into one greatly improves the flood control and drainage efficiency and saves investment costs. Through the cooperation between the guide column 131 of the water pump body 101 and the guide rail assembly 132 The pump body 101 can be conveniently and quickly slid down and installed to the designated position, without manual intervention during installation, and no fasteners are required for fixing after reaching the designated position; the track pulley installation mechanism 14 is used for working conditions where the water pump needs to drain water in both directions, or both ends are drainage pipes. During installation and use, the bottom pulley 141 of the water pump body 101 can be used to adjust the positions of the left and right ends of the water pump; the vertical installation mechanism 15 is used for temporary drainage conditions and conditions where the drainage site is small, the equipment is limited, and it is not suitable to install other auxiliary drainage facilities. The vertical support base 151 used during installation not only supports the weight of the water pump body 101, but also filters the debris in the transported medium, prevents external debris from entering the water pump body 101, and reduces the risk of damage to the water pump body 101;

[0049] As described above, by increasing the number of installation methods of the water pump body 101, the water pump is changed from a traditional single installation to a multi-mode installation that can be switched at will, which greatly improves the overall utilization rate of the water pump. The water pump body 101 can be used in a variety of installation methods, so that the water pump body 101 is suitable for more water supply and drainage conditions, and the water pump body 101 has the characteristics of one pump for multiple uses. The utilization rate of the water pump is greatly improved, and the overall investment of the project is greatly reduced. The water pump body 101 can be moved at any time and can be built into a temporary drainage pumping station, which reduces the labor operation cost. Due to its unique switchable installation method, one pump can be used under multiple conditions, reducing project investment, and greatly reducing the overall cost of the project or enterprise.

[0050] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A wet stator full-flow submersible pump with multiple installation methods, characterized in that: The water pump body (101) comprises a water inlet guide vane (4), a wet stator motor winding (5), a motor housing (51), a motor rotor (6), a water pump impeller (61), a water pump shaft (7), a pump bearing chamber (8), a water outlet guide vane (9) and an outlet line seal (10); The water inlet guide vane (4) and the water outlet guide vane (9) are respectively mounted on the left and right ends of the motor housing (51); the wet stator motor winding (5) is installed inside the motor housing (51); the water pump impeller (61) is welded to the inside of the motor rotor (6); the pump bearing chamber (8) is arranged inside the water pump impeller (61); the outer side of the water pump impeller (61) is welded to the inner side of the motor rotor (6); the inner side of the water pump impeller (61) is welded to the outer side of the pump bearing chamber (8); the motor rotor (6), the water pump impeller (61) and the pump bearing chamber (8) are an integrated assembly; the water pump shaft (7) passes through the central pump bearing chamber (8); the two ends of the water pump shaft (7) extend and are inserted into and fixed inside the water inlet guide vane (4) and the water outlet guide vane (9); the outlet wire seal (10) is arranged on the motor housing (51); A horizontal sled mounting mechanism (11) is mounted outside the motor housing (51), and the horizontal sled mounting mechanism (11) comprises two auxiliary connection support plates (111), a sled seat (112) and a sled pulley mounting seat (113); The sled pulley mounting seat (113) is mounted on the water pump body (101), the two auxiliary connection support plates (111) are symmetrically bolted to the two sides of the sled pulley mounting seat (113), and the top of the sled seat (112) is bolted to the bottom of the two auxiliary connection support plates (111); A drainage gate type flange mounting mechanism (12) is mounted on the outside of the motor housing (51), and the drainage gate type flange mounting mechanism (12) comprises a pump flange connection plate (121), a gate flange plate (122), a pump connection hole (123) and a gate connection hole (124); The pump flange connection plate (121) is installed on the outer side of the motor housing (51), and the gate flange plate (122) is arranged on the outer side of the pump flange connection plate (121). The pump flange connection plate (121) and the gate flange plate (122) are both provided with circumferentially distributed pump connection holes (123). The pump flange connection plate (121) and the gate flange plate (122) are fixed in the pump connection holes (123) by bolt connection, and the gate flange plate (122) is provided with circumferentially distributed gate connection holes (124) located on the outer side of the pump connection holes (123); A guide rail mounting mechanism (13) is mounted outside the motor housing (51), and the guide rail mounting mechanism (13) comprises a guide column (131), a guide rail assembly (132) and a guide rail mounting seat (134); The guide rail mounting seat (134) is mounted on the outside of the motor housing (51), the guide column (131) is fixedly connected to the guide rail mounting seat (134), and the guide column (131) is slidably connected to the inside of the U-shaped channel steel of the guide rail assembly (132); A track pulley mounting mechanism (14) is installed outside the motor housing (51), and the track pulley mounting mechanism (14) includes two auxiliary connection support plates (111) and a pulley (141). The two auxiliary connection support plates (111) are symmetrically bolted to the two sides of the sled pulley mounting seat (113), and the bottom of the two auxiliary connection support plates (111) is equipped with a pulley (141). The pulley (141) is concavely arranged, and the bottom of the pulley (141) is provided with an I-beam track, and the pulley (141) is placed on the I-beam track to slide; A vertical mounting mechanism (15) is installed outside the motor housing (51), and the vertical mounting mechanism (15) comprises a vertical supporting base (151), a primary filter (152) and a secondary filter (153); The vertical support base (151) is bolted to the water inlet end of the water pump body (101); the vertical support base (151) is placed vertically; the primary filter (152) is installed at the bottom of the vertical support base (151); and the secondary filter (153) is installed at the top of the vertical support base (151).