Portable supporting device based on bistable composite material
By using abnormal guide mechanism of bistable composite materials and manual traction belts in field operation support equipment, the portable and efficient conversion of the support rod is achieved, solving the problems of large size and complex structure of the existing equipment, and meeting the field operation Portability and efficiency requirements.
Patent Information
- Application Number
- CN202420060034.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-10
AI Technical Summary
The existing field operation support equipment is huge in size, complex in structure, cumbersome in operation and difficult in transportation, and cannot meet the needs of portable and efficient and fast use.
Using a portable support device based on bistable composite material, the support rod is freely converted between the c-shaped extension configuration and the rolled configuration through a manual traction belt and an abnormal guide mechanism, so as to achieve the stability and portability of the support rod.
It overcomes the problems of motor driving and complex structure of support rods in the prior art, and realizes a portable support device with small size, light structure and wide uses, meeting the efficient and fast needs of field operations.
Smart Images

Figure CN222480063U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of field operation auxiliary equipment, in particular to a portable support rod based on a bistable composite material. Background Art
[0002] As the demand for portable products increases, many portable special equipments have appeared on the market. Among them, a composite material bistable extendable structure is light, simple and easy to operate, which is widely favored by the market.
[0003] In 1998, Lora Chubb Technology Co., Ltd. applied for a patent for an extendable sheet whose shape can change between a first and a second state. However, during the extension process, the extendable sheet has a very unstable region between the first and second states. This unstable region is unstable in subsequent engineering use, often resulting in the entire product failing to meet design requirements or even being unusable. The patent also does not propose a portable structure for the use and installation of the extendable sheet.
[0004] In 2018, the Institute of Aerospace Special Materials and Process Technology applied for a patent for a composite material bistable self-stretching structure and its manufacturing method. The patent did not propose a solution to the instability of the transition zone configuration, and the patent did not propose a portable use and installation structure for the stretching sheet.
[0005] Chengdu Xingye Lei'an Electronics Co., Ltd. filed three patents in 2023, which have achieved certain stabilization and contraction functions for the stretchable sheets. Although solutions are proposed to solve the problems of easy jamming during use and lack of forming support tools, it cannot fundamentally solve the instability of the transition zone configuration; its anti-slip device has a complex structure, large volume, and is not easy to operate. The reinforced ribs not only increase the difficulty of producing bistable composite materials, but also have limited positioning and lack of continuity in elongation; its auxiliary sheet forms a cylindrical forming support with a complex structure, small manual operation space, and great difficulty in operation; it is driven by an electric motor and cannot operate without electricity.
[0006] In order to give full play to the stretchable and easy-to-roll-up characteristics of bistable composite materials and to meet various usage requirements, we have developed products with simple structure, small size, easy operation, no need for electric drive, and high support strength to better meet various operational needs, such as lightning rod support, antenna support, emergency light support, radar support, tent support, etc. Summary of the invention
[0007] In view of the technical problems existing in the prior art, the utility model provides a portable supporting device based on a bistable composite material. The device solves the technical problems of existing field operation supporting equipment such as bulky size, complex structure, cumbersome operation and difficult transportation through a supporting rod with a bistable composite material, and completes field operations efficiently and quickly, with an optimistic market prospect.
[0008] In order to solve the technical problems existing in the prior art, the present invention adopts the following technical solutions to implement:
[0009] A portable support device based on a bistable composite material, the device is composed of a support seat body, the support seat body is composed of a first support frame, a second support frame and a fixed frame, the first support frame and the second support frame are movably connected to a support rod composed of a bistable composite material through a reel; the support rod includes two stable configurations, namely a first stable state of a C-shaped extended configuration and a second stable state of a rolled-up configuration; the support seat body also includes: a deformed guide mechanism, a locking mechanism and a fixing mechanism; wherein:
[0010] The deformable guide mechanism can make the support rod transform from the second stable state to the first stable state; the deformable guide mechanism includes a first guide rail, a second guide rail, a third guide rail and a reel steering positioning unit; wherein:
[0011] The first guide rail and the second guide rail are respectively arranged on the first support frame and the second support frame; the third guide rail is arranged between the first support frame and the second support frame; the reel steering positioning unit is arranged outside the second support frame; the reel steering positioning unit is composed of a fixed seat, a lifting gear plate and a reversing rod; the fixed seat is connected to the reel through the lifting gear plate; the lifting gear plate is connected to the reversing rod through a reset spring and a buckle in turn;
[0012] The locking mechanism is used to lock the support rod in the first stable state when in the C-shaped extended configuration. The locking mechanism is composed of a bolt and a fastening nut; a fastening nut is arranged at one end of the bolt, and the other end of the bolt is connected to a locking groove on the reel through a locking hole arranged on the fixing frame;
[0013] The fixing means serve to secure the second stable state of the support rod in the rolled-up configuration.
[0014] Furthermore, a traction belt is provided at the end of the support rod; wherein:
[0015] The support rod can be transformed from the second stable state to the first stable state by pulling with a traction belt, and the bistable composite material that can be transformed from the second stable state to the first stable state also has a stable transition configuration of the first stable state; the bistable composite material is a sheet material, and the sheet material includes a base sheet and a reinforcing sheet for stabilizing the transition configuration; the base sheet is made of a first fiber with the same elastic modulus in all directions and a resin; the elastic modulus of the first fiber is between 25GPa and 50GPa; the reinforcing sheet includes a first reinforcing sheet, a second reinforcing sheet and a composite reinforcing sheet; the reinforcing sheet is made of a second fiber with different elastic moduli in all directions and a resin; wherein:
[0016] In the first stable state of the C-shaped stretched configuration, the average elastic modulus of the second fiber along the transverse axis is greater than
[0017] 30GPa; and the average elastic modulus of the second fiber along the longitudinal axis is greater than 35GPa.
[0018] Furthermore, the fixing mechanism is composed of a hollow cap-shaped shell; at least three pull rope ears extending outward at equal distances are provided on the shaft body at the end of the shell; a first fixing hole is symmetrically arranged on the shaft body of the shell; a second fixing hole matching the first fixing hole is provided on the support rod, and when the support rod is in a C-shaped extended configuration, the first fixing hole is connected to the second fixing hole through the fixing rod; a fastening clamp is provided at one end of the fixing rod.
[0019] Furthermore, the first guide rail and the second guide rail are arc-shaped.
[0020] Furthermore, a portable handle is also provided on the support base.
[0021] Beneficial Effects
[0022] 1. The utility model uses a manual traction belt and a deformable guide mechanism to enable the bistable composite material to freely switch between the two stable configurations of the first stable state of the C-shaped extended configuration and the second stable state of the rolled-up configuration, so as to efficiently and quickly realize the support rod for field operations; it overcomes the technical problem that the pulling of the support rod for field operations in the prior art requires the assistance of large equipment such as motors and is difficult to transport;
[0023] 2. The support rod of the utility model adopts a bistable composite material, which converts a transitional stable structure between two stable configurations: a first stable state of a C-shaped extended configuration and a second stable state of a rolled-up configuration, thereby ensuring the stability and safety of the support rod in the first stable state of the C-shaped extended configuration.
[0024] 3. The utility model has the advantages of small size, light structure and wide application; the market prospect is optimistic. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the structure of a portable support device based on a bistable composite material in a folded state of the utility model;
[0026] Figure 2 This is a schematic diagram of the structure of a reel steering and positioning unit of a portable support device based on a bistable composite material of the utility model;
[0027] Figure 3 This is a schematic diagram of the fixing mechanism structure of a portable supporting device based on a bistable composite material of the utility model;
[0028] Figure 4 This is a schematic diagram of the practical application structure of a portable support device based on a bistable composite material of the utility model;
[0029] Figure 5 This is a schematic diagram of the unfolded structure of a portable support device based on a bistable composite material of the utility model;
[0030] Figure 6 This is a structural schematic diagram of Embodiment 1 of a portable supporting device based on a bistable composite material of the utility model;
[0031] Figure 7 This is a structural schematic diagram of Embodiment 2 of a portable supporting device based on a bistable composite material of the utility model;
[0032] Figure 8 It is a structural schematic diagram of Example 3 of a portable supporting device based on a bistable composite material of the utility model.
[0033] Reference numerals
[0034] 100-supporting seat 101-first supporting frame 102-second supporting frame 103-fixing frame 104-reel
[0035] 105-support rod 105a-c-shaped extended configuration 105b-rolled configuration 105c-transitional stable configuration 106-handle
[0036] 107-traction belt 200-locking mechanism 201-bolt 202-fixing cap 203-locking hole 300-deformed guide mechanism
[0037] 301-first guide rail 302-second guide rail 303-third guide rail 304-reel steering positioning unit
[0038] 341-fixed seat 342-lifting gear 343-reversing rod 344-reset spring 345-fastener
[0039] 400-fixing mechanism 401-pull rope lifting ear (402a, 402b)-first fixing hole (403a, 403b)-second fixing hole 404-fixing rod 405-fastening clamp 406-housing DETAILED DESCRIPTION
[0040] The following is combined with Figure 1-8 The utility model is described in detail:
[0041] like Figure 1 As shown, the utility model provides a portable support device based on a bistable composite material, the device consists of a support base 100, the support base 100 consists of a first support frame 101, a second support frame 102 and a fixed frame 103, the first support frame 101 and the second support frame 102 are movably connected by a reel 104 to form a support rod 105 made of a bistable composite material; the support base 100 is made of a low-density and high-strength composite material, aluminum alloy material, magnesium-gold-gold material, etc.; the support base 100 is a hollow structure, and a handle 106 is also provided on the support base 100; the support rod 105 has two stable configurations of a first stable state 105a of a C-shaped extended configuration and a second stable state 105b of a rolled-up configuration; the support rod 105 is also provided with a traction belt 107.
[0042] The support device includes a locking mechanism 200 for the support rod 105 in the first stable state when in the extended configuration; the locking mechanism 200 is composed of a bolt 201 and a fastening nut 202; one end of the bolt 201 is provided with a fastening nut 202, and the other end thereof is connected to a locking groove on the reel 104 through a locking hole 203 provided on the fixing frame 103, such as Figure 1 shown.
[0043] like Figure 1 , Figure 2As shown, the support device includes a deformable guide mechanism 300 that can make the support rod transform from the second stable state to the first stable state; the deformable guide mechanism 300 includes a first guide rail 301, a second guide rail 302, a third guide rail 303 and a reel steering positioning unit 304; the first guide rail 301 and the second guide rail 302 are respectively arranged on the first support frame 101 and the second support frame 102; the first guide rail 301 and the second guide rail 302 are composed of arc-shaped machine materials, and the third guide rail 303 is arranged between the first support frame 101 and the second support frame 102; the reel steering positioning unit 304 is arranged on the outside of the second support 102; the reel steering positioning unit 304 is composed of a reel fixing seat 341, a lifting gear plate 342 and a reversing rod 343; the reel fixing seat 341 is connected to the reel 103 through the lifting gear plate 342; the lifting gear plate 342 is connected to the reversing rod 343 in turn through a reset spring 344 and a snap 345.
[0044] like Figure 3 , Figure 4 As shown, the support device also includes a fixing mechanism 400 for the support rod in the first stable state of the C-shaped extended configuration; the fixing mechanism 400 is composed of a hollow cap-shaped shell 401; the shell 401 is made of aluminum alloy and magnesium alloy; at least three or more pull rope ears 402 extending outward at equal distances are provided on the circumference of the shaft body at the end of the shell 401; the shaft body of the shell 401 is symmetrically provided with first fixing holes (402a, 402b); the support rod 105 is provided with a second fixing hole (403a, 403b) that is consistent with the first fixing hole, and when the support rod is in the C-shaped extended configuration, the first fixing hole (402a, 402b) is connected to the second fixing hole (403a, 403b) through a fixing rod 404; a fastening clamp 405 is provided at one end of the fixing rod 404.
[0045] The support rod 105 adopts a bistable composite material and has two stable configurations: a first stable state 105a of an extended configuration c-shaped roll and a second stable state 105b of a rolled-up configuration. The second stable state 105b can be transformed into the first stable state 105a by pulling the traction belt 107. The support rod 105 adopts a bistable composite material and also has a stable first stable state transition configuration 105c, such as Figure 5As shown; the bistable composite material is a sheet material, wherein: the sheet material includes a base sheet and a reinforcement sheet for stabilizing the transition configuration; the base sheet is composited by a first fiber and a resin having the same elastic modulus in all directions; the elastic modulus of the first fiber is between 25GPa and 50GPa; the reinforcement sheet includes a first reinforcement sheet, a second reinforcement sheet and a composite reinforcement sheet; the reinforcement sheet is composited by a second fiber and a resin having different elastic moduli in all directions; in the stretched configuration, the average elastic modulus of the second fiber along the transverse axis is greater than 30GPa; and the average elastic modulus of the second fiber along the longitudinal axis is greater than 35GPa.
[0046] The actual process of application of this utility model:
[0047] Implementation case 1, such as Figure 6 As shown:
[0048] 1. Figure 1 A universal portable bistable composite material support device is fixed on a flat ground with fixing nails.
[0049] 2. Connect the lightning rod with Figure 4 Insert the upper end of the housing into the fixing mechanism and connect the ground wire.
[0050] 3. Turn the reversing rod of the reel reversing positioning mechanism to the rising position, and release the locking mechanism between the bistable composite material and the rotating shaft.
[0051] 4. Pull the traction belt on the bistable composite material and raise it to a certain height, so that the bistable composite material is converted from the second stable state to the first stable state to form a support rod with a C-shaped end.
[0052] 5. Insert the support rod into the fixing mechanism, and pass the fixing rod through the first fixing hole and the second fixing hole to fix the C-shaped end of the support rod.
[0053] 6. Hold the support rod to continue rising to the required height.
[0054] 7. Tighten the locking mechanism between the support rod and the reel.
[0055] 8. Ground the grounding wire of the lightning rod.
[0056] Implementation Case 2, such as Figure 7 As shown:
[0057] 1. Figure 1 A universal portable bistable composite material support device is fixed on a flat ground with fixing nails.
[0058] 2. Connect the antenna to the Figure 4 Insert the upper end of the housing into the fixing mechanism and connect the ground wire.
[0059] 3. Turn the reversing rod of the reel reversing positioning mechanism to the rising position, and release the locking mechanism between the bistable composite material and the rotating shaft.
[0060] 4. Pull the traction belt on the bistable composite material and raise it to a certain height, so that the bistable composite material is converted from the second stable state to the first stable state to form a support rod with a C-shaped end.
[0061] 5. Insert the support rod into the lower end of the housing in the fixing mechanism, and pass the fixing rod through the first fixing hole and the second fixing hole to fix the C-shaped end of the support rod.
[0062] 6. Hold the support rod to continue rising to the required height.
[0063] 7. Tighten the locking mechanism between the support rod and the reel.
[0064] 8. Connect the antenna cable to the signal connection device.
[0065] Implementation case 3, such as Figure 8 As shown:
[0066] 1. Figure 1 A universal portable bistable composite material support device is fixed on a flat ground with fixing nails.
[0067] 2. Connect the antenna to the Figure 4 Insert the upper end of the housing into the fixing mechanism and connect the ground wire.
[0068] 3. Turn the reversing rod of the reel reversing positioning mechanism to the rising position, and release the locking mechanism between the bistable composite material and the rotating shaft.
[0069] 4. Pull the traction belt on the bistable composite material and raise it to a certain height, so that the bistable composite material is converted from the second stable state to the first stable state to form a support rod with a C-shaped end.
[0070] 5. Insert the support rod into the lower end of the housing in the fixing mechanism, and pass the fixing rod through the first fixing hole and the second fixing hole to fix the C-shaped end of the support rod.
[0071] 6. Hold the support rod to continue rising to the required height.
[0072] 7. Tighten the locking mechanism between the support rod and the reel.
[0073] 8. Connect the emergency light wires to the power switch.
[0074] 9. Connect the three anti-strong wind ropes to the lifting ears and fix them in three positions to make the support pole more stable.
[0075] Although the present invention has been described above, the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are merely illustrative and not restrictive. Under the guidance of the present invention, ordinary technicians in this field can make many modifications without departing from the purpose of the present invention, which are all within the protection of the present invention.
Claims
1. A portable support device based on a bistable composite material, the device consisting of a support base, characterized in that: The support seat body is composed of a first support frame, a second support frame and a fixed frame. The second support frame is movably connected to a support rod made of a bistable composite material through a reel; the support rod includes two stable configurations, namely a first stable state of a C-shaped extended configuration and a second stable state of a rolled-up configuration; the support seat also includes: abnormal guide mechanism, locking mechanism and fixing mechanism; wherein: the abnormal guide mechanism can make the support rod from the second stable The deformed guide mechanism includes a first guide rail, a second guide rail, a third guide rail and a winding Axis steering positioning unit; wherein: the first guide rail and the second guide rail are respectively arranged on the first support frame and the second support frame The third guide rail is arranged between the first support frame and the second support frame; the reel steering positioning unit The reel steering positioning unit is arranged outside the second bracket; the reel steering positioning unit is composed of a fixed seat, a lifting gear plate and a reversing rod; The fixing seat is connected to the reel through a lifting gear plate; the lifting gear plate is connected to the reel through a reset spring and a buckle. The reversing rod is connected; The locking mechanism is used to lock the support rod in the first stable state when in the C-shaped extended configuration; wherein: the locking mechanism is composed of a bolt and a fastening nut; a fastening nut is arranged at one end of the bolt, and the other end thereof is connected to a locking groove on the reel through a locking hole arranged on the fixing frame; The fixing means serve to secure the second stable state of the support rod in the rolled-up configuration.
2. A portable support device based on a bistable composite material according to claim 1, characterized in that: The fixing mechanism is composed of a hollow cap-shaped shell; the shell is made of aluminum alloy and magnesium alloy; the shell At least three or more draw rope hanging ears are arranged on the end shaft body and extend outward at equal distances; the first fixing holes are symmetrically arranged on the housing shaft body; the support rod is provided with a second fixing hole that matches the first fixing hole, and when the support rod is in a C-shaped extended configuration, the first fixing hole is connected to the second fixing hole through the fixing rod; one end of the fixing rod is provided with a fastening Snap ring.
3. A portable support device based on a bistable composite material according to any one of claims 1-2, characterized in that: The end of the support rod is also provided with a traction belt; wherein: The support rod can be pulled by the traction belt to change from the second stable state to the first stable state, and the second stable state can be changed from the second stable state to the first stable state. The composite material of the first stable bistable state also has a stable first stable transition configuration; the bistable composite material is a sheet The sheet material comprises a base sheet and a reinforcing sheet for stabilizing the transition configuration.
4. A portable support device based on a bistable composite material according to claim 3, characterized in that: The first guide rail and the second guide rail are both arc-shaped.
5. A portable support device based on a bistable composite material according to claim 4, characterized in that: The support seat is also provided with a handle.