Pneumatic cap pressing device for electronic element production

By designing a pneumatic cap pressing device for electronic components production, using mount frame, turntable, cylinder and other structures, the rapid replacement of pressure blocks and the rapid collection of resistances are achieved, and the low efficiency of pressure block replacement in the prior art is solved. Problem, improving production efficiency.

CN222483049UActive Publication Date: 2025-02-14DALIAN FUTIAN PRECISE MASCH CO LTD
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Patent Information

Application Number
CN202420818258.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-02-14
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Existing pneumatic cap pressing devices are less efficient when replacing the chunks and require multiple bolts to rotate, resulting in complex and time-consuming operation.

Method used

A pneumatic cap pressing device for the production of electronic components is designed, using structures such as mounting frame, turntable, cylinder, mounting block and moving shaft. Through the coordination of the moving shaft and the rotating rod, the fast replacement of the pressure block and the rapid collection of resistance are achieved.

Benefits of technology

It improves the efficiency of briquetting replacement, reduces operating complexity and time-consuming, and improves the efficiency of electronic component production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electronic component processing, and discloses a pneumatic cap pressing device for electronic component production, which comprises a mounting rack, the bottom of the mounting rack is fixedly connected with a mounting frame, the mounting frame is internally provided with a storage assembly, and the inner side of the middle of the mounting rack is rotatably connected with a turntable. A mounting plate is fixedly connected to the front side of the top of the mounting frame, a second air cylinder is fixedly connected to the top of the mounting plate, a mounting block is fixedly connected to the telescopic end of the second air cylinder, a pressing block is slidably connected to the interior of the mounting block, a moving shaft is slidably connected to the interior of the mounting block, and rotating rods are rotatably connected to the left side and the right side of one end of the moving shaft; and one end of the rotating rod is rotationally connected with a mounting shaft. According to the utility model, after one end of the mounting shaft is pulled out from the inside of the top end of the pressing block, the pressing block can be pulled out from the inside of the mounting block for replacement, and the resistor at the telescopic end of the cylinder is pushed into the storage box through the through hole, thereby realizing rapid collection of the resistor and improving resistor production efficiency.
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Description

Technical Field

[0001] The utility model relates to the field of electronic component processing, in particular to a pneumatic cap pressing device for electronic component production. Background Art

[0002] Electronic components are the basic building blocks of electronic devices and circuits. They are used to achieve specific functions or complete specific tasks. Resistors are a common electronic component that can play multiple roles such as limiting current, regulating voltage, and dividing voltage.

[0003] The types of resistors vary in shape depending on how they are used, but most resistors are composed of electrode leads, silver-plated caps and a substrate. The installation method is to press the silver-plated caps connected to the electrode leads onto both ends of the substrate and then wrap the wires around them. Whether the silver-plated caps are firmly connected to the substrate determines the stability of the resistor. Existing resistor production uses a pneumatic cap pressing device to press the silver-plated cap to connect the silver-plated cap to the substrate.

[0004] The pressing blocks inside the existing pneumatic pressing cap device are connected to the cylinder through multiple bolts. During the production process of resistors of different sizes, pressing blocks of different sizes need to be replaced. During the replacement process, multiple bolts need to be rotated, resulting in low efficiency in replacing the pressing blocks. Therefore, a pneumatic pressing cap device for electronic component production is proposed to solve the above problem. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a pneumatic cap pressing device for electronic component production, aiming to improve the problem of low efficiency of pressure block replacement in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a pneumatic cap pressing device for electronic component production, comprising a mounting frame, a mounting frame is fixedly connected to the bottom of the mounting frame, a storage assembly is arranged inside the mounting frame, a turntable is rotatably connected to the inner side of the middle part of the mounting frame, a mounting plate is fixedly connected to the front side of the top of the mounting frame, a cylinder 2 is fixedly connected to the top of the mounting plate, a mounting block is fixedly connected to the telescopic end of the cylinder 2, a pressure block is slidably connected to the inside of the mounting block, a moving shaft is slidably connected to the inside of the mounting block, a rotating rod is rotatably connected to the left and right sides of one end of the moving shaft, the rotating rod is rotatably connected to the mounting shaft at one end, and one end of the mounting shaft is slidably connected to the inside of the top of the pressure block.

[0007] Further, the storage assembly includes a storage box, which is slidably connected to the inside of the installation frame, a latch is slidably connected to the inside of the installation frame, a push plate is fixedly connected to the outer periphery of the latch, a spring three is sleeved on the outer periphery of the latch, one end of the spring three is fixedly connected to one side of the push plate, the other end of the spring three is fixedly connected to the inside of the installation frame, and one end of the latch is slidably connected to the inside of one side of the storage box.

[0008] Furthermore, a spring 1 is sleeved on the outer periphery of the movable shaft, one end of the spring 1 abuts against the rear side of one end of the movable shaft, and the other end of the spring 1 abuts against the front side of the mounting block.

[0009] Furthermore, a plurality of evenly distributed clamps are slidably connected inside the turntable, one side of the clamp is fixedly connected to a limit plate, one side of the limit plate is fixedly connected to a second spring, and one end of the second spring is fixedly connected inside the turntable.

[0010] Furthermore, a motor is fixedly connected to the bottom side of the mounting frame, a gear is fixedly connected to the driving end of the motor, a plurality of evenly distributed teeth are fixedly connected to the outer periphery of the turntable, and the teeth are meshingly connected to the gear.

[0011] Furthermore, a through hole is opened inside the mounting frame, a support rod is fixedly connected to the right side of the top of the mounting frame, a cylinder 1 is fixedly connected to the left part of the support rod, and the telescopic end of the cylinder 1 is arranged at the top of the through hole.

[0012] Furthermore, guide rods are slidably connected inside the left and right sides of the mounting plate, the two telescopic ends of the cylinder are fixedly connected to the fixing plate, and the bottom end of the guide rod is fixedly connected to the top side of the fixing plate.

[0013] Furthermore, two supporting sleeves are fixedly connected to the bottom side of the mounting plate, and the guide rod is slidably connected to the middle of the supporting sleeves.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the top of the pressing block is inserted into the interior of the mounting block to connect the pressing block and the two telescopic ends of the cylinder. When the pressing block needs to be replaced, the movable shaft can be pressed into the interior of the mounting block. The movement of the movable shaft drives the rotating rod to rotate and drives the mounting shaft to move. When one end of the mounting shaft is pulled out from the top of the pressing block, the pressing block can be pulled out from the interior of the mounting block for replacement.

[0016] 2. In the utility model, the telescopic end of the cylinder is extended to push the assembled resistor into the storage box through the perforation, thereby realizing the rapid collection of resistors and improving the resistor production efficiency. The latch is pushed by the push plate and the spring to fix the storage box inside the installation frame to prevent the storage box from moving at will. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of a pneumatic cap pressing device for electronic component production proposed by the utility model;

[0018] Figure 2 for Figure 1 A in the enlarged view;

[0019] Figure 3 This is a structural schematic diagram of a mounting block of a pneumatic cap pressing device for electronic component production proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of a clamping plate of a pneumatic cap pressing device for electronic component production proposed by the utility model;

[0021] Figure 5 This is a structural schematic diagram of a storage box of a pneumatic cap pressing device for electronic component production proposed by the utility model;

[0022] Figure 6 for Figure 5 The enlarged view of point B in the figure;

[0023] Figure 7 The utility model is a schematic diagram of the structure of the gears of a pneumatic cap pressing device for electronic component production.

[0024] Legend:

[0025] 1. Mounting frame; 2. Turntable; 3. Motor; 4. Storage box; 5. Mounting frame; 6. Support rod; 7. Cylinder one; 8. Mounting plate; 9. Cylinder two; 10. Guide rod; 11. Support sleeve; 12. Mounting block; 13. Pressure block; 14. Rotating rod; 15. Spring one; 16. Moving axis; 17. Mounting axis; 18. Spring two; 19. Limiting plate; 20. Clamp; 21. Push plate; 22. Latch; 23. Spring three; 24. Gear; 25. Perforation; 26. Teeth; 27. Fixed plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Reference Figure 1-Figure 3The utility model provides an embodiment: a pneumatic cap pressing device for electronic component production, comprising a mounting frame 1, a turntable 2 is rotatably connected to the inner side of the middle part of the mounting frame 1, a mounting plate 8 is fixedly connected to the front side of the top of the mounting frame 1, a cylinder 2 is fixedly connected to the top of the mounting plate 8, a mounting block 12 is fixedly connected to the telescopic end of the cylinder 29, a pressing block 13 is slidably connected inside the mounting block 12, a moving shaft 16 is slidably connected inside the mounting block 12, a spring 15 is sleeved on the outer periphery of the moving shaft 16, one end of the spring 15 abuts against the rear side of one end of the moving shaft 16, and the other end of the spring 15 abuts against the front side of the mounting block 12, one end of the moving shaft 16 is rotatably connected to a rotating rod 14 on both sides, one end of the rotating rod 14 is rotatably connected to a mounting shaft 17, and one end of the mounting shaft 17 is slidably connected to the top of the pressing block 13.

[0028] Specifically, the mounting frame 1 is the supporting structure of the device for installing other structures, the turntable 2 is used to place the resistor matrix, the mounting plate 8 is used to install the cylinder 2 9, the cylinder 2 9 can drive the pressure block 13 to move the pressure block 13 to squeeze the resistor matrix and the silver-plated cap, the mounting block 12 serves to connect the pressure block 13 with the telescopic end of the cylinder 2 9, the spring 15 can push the moving shaft 16 to move, the movement of the moving shaft 16 can drive the rotating rod 14 to rotate, the rotation of the rotating rod 14 can drive the installation shaft 17 to move, and one end of the installation shaft 17 can be inserted into the top end of the pressure block 13 to fix the pressure block 13 inside the mounting block 12.

[0029] Reference Figure 5-Figure 7 A mounting frame 5 is fixedly connected to the bottom of the mounting frame 1, and a storage assembly is arranged inside the mounting frame 5. The storage assembly includes a storage box 4, which is slidably connected to the inside of the mounting frame 5. A latch 22 is slidably connected to the inside of the mounting frame 5. A push plate 21 is fixedly connected to the outer periphery of the latch 22. A spring three 23 is sleeved on the outer periphery of the latch 22. One end of the spring three 23 is fixedly connected to one side of the push plate 21, and the other end of the spring three 23 is fixedly connected to the inside of the mounting frame 5. One end of the latch 22 is slidably connected to the inside of one side of the storage box 4. A through hole 25 is opened inside the mounting frame 1. A support rod 6 is fixedly connected to the right side of the top of the mounting frame 1, and a cylinder one 7 is fixedly connected to the left part of the support rod 6. The telescopic end of the cylinder one 7 is arranged at the top of the through hole 25.

[0030] Specifically, the installation frame 5 serves to install the storage box 4, and the storage box 4 can collect the assembled resistors. One end of the pin 22 is inserted into the storage box 4 to fix the storage box 4 inside the installation frame 5. The spring three 23 and the push plate 21 can drive the pin 22 to move. The support rod 6 serves to install the cylinder 7. The telescopic end of the cylinder 7 can push the assembled resistor into the storage box 4 through the through hole 25.

[0031] Reference Figure 1-Figure 2The left and right sides of the mounting plate 8 are slidably connected with guide rods 10, the telescopic end of the cylinder 29 is fixedly connected with a fixing plate 27, the bottom end of the guide rod 10 is fixedly connected to the top side of the fixing plate 27, and the bottom side of the mounting plate 8 is fixedly connected with two supporting sleeves 11, and the guide rod 10 is slidably connected to the middle part of the supporting sleeve 11.

[0032] Specifically, the guide rod 10 is used to limit the movement of the telescopic end of the cylinder 2 9, so that the telescopic end of the cylinder 2 9 drives the pressure block 13 to accurately squeeze the resistor matrix and the silver-plated cap. The fixing plate 27 connects the guide rod 10 and the telescopic end of the cylinder 2 9 to each other, and the support sleeve 11 can prevent the guide rod 10 from tilting.

[0033] Reference Figure 1 and Figure 4 A plurality of evenly distributed clamping plates 20 are slidably connected inside the turntable 2, one side of the clamping plates 20 is fixedly connected to a limit plate 19, one side of the limit plate 19 is fixedly connected to a spring 2 18, one end of the spring 2 18 is fixedly connected inside the turntable 2.

[0034] Specifically, the clamping plate 20 can be pushed by the spring 18 to clamp and fix the resistor substrate, and the limiting plate 19 can prevent the clamping plate 20 from falling off from the inside of the turntable 2.

[0035] Reference Figure 1 and Figure 7 A motor 3 is fixedly connected to the bottom side of the mounting frame 1 , a gear 24 is fixedly connected to the driving end of the motor 3 , and a plurality of evenly distributed teeth 26 are fixedly connected to the outer periphery of the turntable 2 , and the teeth 26 are meshed with the gear 24 .

[0036] Specifically, the motor 3 can drive the gear 24 to rotate, and the gear 24 can drive the turntable 2 to rotate through a plurality of teeth 26 .

[0037] Working principle: place the resistor matrix inside the turntable 2 and place the silver-plated cap on the top of the resistor matrix, the clamp 20 inside the turntable 2 is pushed by the spring 2 18 to clamp and fix the resistor matrix, then determine the motor 3, the driving end of the motor 3 drives the gear 24 to rotate, the gear 24 drives the turntable 2 to rotate through a plurality of teeth 26, when the resistor matrix inside the turntable 2 moves to the bottom of the pressing block 13, start the cylinder 2 9, the cylinder 2 9 pushes the pressing block 13 to squeeze the resistor matrix and the silver-plated cap so as to install the silver-plated cap on the top of the resistor matrix, the motor 3 continues to drive the turntable 2 to rotate, when the assembled resistor moves to the top of the perforation 25, start the cylinder 1 7, the telescopic end of the cylinder 1 7 can push the assembled resistor into the storage box 4 through the perforation 25 for collection, when the storage box 4 needs to be cleaned, one end of the pin 22 can be pulled out from the inside of the storage box 4, then the storage box 4 can be taken out from the inside of the installation frame 5 to take out the internal resistor. When the pressing block 13 needs to be replaced, the movable shaft 16 can be pressed into the installation block 12. The movable shaft 16 moves to push the rotating rod 14 to rotate, thereby driving the installation shaft 17 to move. When one end of the installation shaft 17 is pulled out from the bottom end of the pressing block 13, the pressing block 13 can be taken out from the installation block 12 for replacement.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pneumatic cap pressing device for electronic component production, comprising a mounting frame (1), characterized in that: The bottom of the mounting frame (1) is fixedly connected to a mounting frame (5), a storage assembly is arranged inside the mounting frame (5), a turntable (2) is rotatably connected to the inner side of the middle part of the mounting frame (1), a mounting plate (8) is fixedly connected to the front side of the top of the mounting frame (1), a cylinder 2 (9) is fixedly connected to the top of the mounting plate (8), a mounting block (12) is fixedly connected to the telescopic end of the cylinder 2 (9), a pressing block (13) is slidably connected to the inside of the mounting block (12), a moving shaft (16) is slidably connected to the inside of the mounting block (12), one end of the moving shaft (16) is rotatably connected to a rotating rod (14) on both sides, one end of the rotating rod (14) is rotatably connected to a mounting shaft (17), and one end of the mounting shaft (17) is slidably connected to the top of the pressing block (13).

2. A pneumatic cap pressing device for electronic component production according to claim 1, characterized in that: The storage assembly comprises a storage box (4), the storage box (4) is slidably connected to the interior of the installation frame (5), a latch (22) is slidably connected to the interior of the installation frame (5), the outer periphery of the latch (22) is fixedly connected to a push plate (21), a spring three (23) is sleeved on the outer periphery of the latch (22), one end of the spring three (23) is fixedly connected to one side of the push plate (21), the other end of the spring three (23) is fixedly connected to the interior of the installation frame (5), and one end of the latch (22) is slidably connected to the interior of one side of the storage box (4).

3. A pneumatic cap pressing device for electronic component production according to claim 1, characterized in that: A spring (15) is sleeved on the outer periphery of the movable shaft (16), one end of the spring (15) abuts against the rear side of one end of the movable shaft (16), and the other end of the spring (15) abuts against the front side of the mounting block (12).

4. The pneumatic cap pressing device for electronic component production according to claim 1, characterized in that: A plurality of evenly distributed clamping plates (20) are slidably connected inside the rotating disk (2), one side of the clamping plate (20) is fixedly connected to a limiting plate (19), one side of the limiting plate (19) is fixedly connected to a second spring (18), and one end of the second spring (18) is fixedly connected inside the rotating disk (2).

5. The pneumatic cap pressing device for electronic component production according to claim 1, characterized in that: A motor (3) is fixedly connected to the bottom side of the mounting frame (1), a gear (24) is fixedly connected to the driving end of the motor (3), and a plurality of evenly distributed teeth (26) are fixedly connected to the outer periphery of the turntable (2), and the teeth (26) are meshingly connected to the gear (24).

6. The pneumatic cap pressing device for electronic component production according to claim 1, characterized in that: A through hole (25) is provided inside the mounting frame (1), a support rod (6) is fixedly connected to the right side of the top of the mounting frame (1), a cylinder (7) is fixedly connected to the left of the support rod (6), and a telescopic end of the cylinder (7) is arranged at the top of the through hole (25).

7. The pneumatic cap pressing device for electronic component production according to claim 1, characterized in that: The left and right sides of the mounting plate (8) are both slidably connected with guide rods (10), the telescopic end of the second cylinder (9) is fixedly connected with a fixing plate (27), and the bottom end of the guide rod (10) is fixedly connected to the top side of the fixing plate (27).

8. A pneumatic cap pressing device for electronic component production according to claim 7, characterized in that: Two supporting sleeves (11) are fixedly connected to the bottom side of the mounting plate (8), and the guide rod (10) is slidably connected to the middle of the supporting sleeves (11).