Laminating equipment

By designing a collaborative bonding equipment, a fast and efficient bonding operation is achieved using a peeling knife and a material suction device, solving the problems of long-term, high cost and poor bonding process in the prior art, and improving production efficiency and yield.

CN222485179UActive Publication Date: 2025-02-14YUEN CHANG TECH SUZHOU
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Patent Information

Application Number
CN202421073584.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-14
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The prior art has problems such as time-consuming, high labor costs and cumbersome processes in the bonding process between electronic products and ionic products, resulting in high disadvantages.

Method used

A collaborative bonding device is designed, including a rack, feeding mechanism and bonding mechanism, which peels off the material to be pasted by a peeling knife, and moves between the bonding area and feeding mechanism by using a material suction device to achieve fast and efficient bonding. Combined operation.

Benefits of technology

The fitting speed and yield rate are improved, labor costs and process complexity are reduced, production efficiency is improved by 35%, and the failure rate is reduced to 1%.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses laminating equipment which comprises a rack, a first feeding mechanism, a second feeding mechanism and a laminating mechanism, the first feeding mechanism is fixed on the rack and used for bearing products, and the first feeding mechanism is provided with a laminating area, a discharging area and a material preparing area; the second feeding mechanism is fixed to the rack and used for bearing and conveying the to-be-pasted materials. The second feeding mechanism comprises a stripping knife used for stripping the to-be-pasted materials. The attaching mechanism is fixed to the rack, moves between the attaching area and the second feeding mechanism and is used for attaching the to-be-attached materials stripped by the stripping knife to the surface of the product. The laminating equipment is provided with the stripping knife, so that the to-be-laminated material piece can be stripped from the release film, and the situation that waste materials are stripped from the release film at the same time when the material suction device directly picks up or the material piece is damaged due to stripping failure is avoided, so that the product yield is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of laminating equipment, and in particular relates to a cooperative laminating equipment with high laminating precision. Background Art

[0002] In today's society, electronic products and ion products are becoming more and more intelligent and diversified, with increasing technical requirements and functionality. When attaching the parts to be attached to the product surface, manual attachment or equipment attachment is usually used. The former is time-consuming and labor-intensive, while the latter has cumbersome processes and high defective rates.

[0003] Therefore, in view of the above technical problems, it is necessary to provide a bonding device to solve the above problems.

[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0005] The utility model aims to provide a laminating device which can perform laminating operations quickly and efficiently and has a high yield rate.

[0006] In order to achieve the above purpose, the technical solution provided by a specific embodiment of the utility model is as follows:

[0007] The utility model provides a bonding device, comprising a frame, a first feeding mechanism, a second feeding mechanism and a bonding mechanism, wherein the first feeding mechanism is fixed to the frame and used for carrying products, and the first feeding mechanism is provided with a bonding area, a material unloading area and a material preparation area; the second feeding mechanism is fixed to the frame and used for carrying and transmitting pieces to be bonded, and the second feeding mechanism comprises a stripping knife for stripping the pieces to be bonded; the bonding mechanism is fixed to the frame and moves between the bonding area and the second feeding mechanism, and is used for bonding the pieces to be bonded stripped by the stripping knife to the surface of the product.

[0008] In one or more embodiments of the present invention, the second feeding mechanism includes a feeding shaft and a receiving shaft installed on the frame, the piece to be pasted is rolled up on the feeding shaft, and the stripping knife is arranged between the feeding shaft and the receiving shaft.

[0009] In one or more embodiments of the present invention, the second feeding mechanism also includes a plurality of auxiliary shafts arranged between the unloading shaft and the receiving shaft, the auxiliary shafts are used to adjust the transmission direction of the parts to be attached, and the stripping knife is arranged between two adjacent auxiliary shafts.

[0010] In one or more embodiments of the present invention, the unwinding shaft and the receiving shaft are arranged on the same side of the stripping knife.

[0011] In one or more embodiments of the present invention, the laminating mechanism comprises a moving component and a first suction device, and the moving component is connected to and drives the first suction device to move between the laminating area and the second feeding mechanism.

[0012] In one or more embodiments of the present utility model, the moving assembly includes a first support frame, a second support frame and a first driving device, the first support frame is installed on the frame, the second support frame is movably connected to the first support frame and can move along a first direction, the first suction device is movably connected to the second support frame and can move along a second direction and a vertical direction, and the first direction is perpendicular to the second direction and the vertical direction.

[0013] In one or more embodiments of the present invention, the bonding device also includes a material transfer mechanism, which is fixed to the frame and is used to transfer the products to be bonded from the material preparation area to the bonding area, and to transfer the bonded products from the bonding area to the unloading area.

[0014] In one or more embodiments of the present invention, the material transfer mechanism includes a second driving device and two second material suction devices. The distance between the bonding area and the unloading area and the preparation area is respectively the same as the distance between the two second material suction devices. The second driving device is fixed to the frame, and is connected to and drives the connecting plate to move along the second direction and the vertical direction.

[0015] In one or more embodiments of the present invention, the bonding equipment further comprises a visual device fixed to the frame, and the visual device is arranged above the bonding area.

[0016] In one or more embodiments of the present invention, the first feeding mechanism comprises at least two conveyor belts, the laminating area and the material preparation area are arranged on one of the conveyor belts, and the material unloading area is arranged on the other conveyor belt.

[0017] Compared with the prior art, the laminating equipment of the utility model is provided with a peeling knife, which can peel the material to be laminated from the release film, and simultaneously peel the waste material from the release film when the suction device is placed to directly pick it up, or the material is damaged due to peeling failure, thereby improving the product yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of a bonding device in one embodiment of the utility model.

[0020] Description of main reference numerals:

[0021] 100-laminating equipment, 11-laminating area, 12-unloading area, 13-material preparation area, 14-conveyor belt, 21-peeling knife, 22-discharging shaft, 23-receiving shaft, 24-auxiliary shaft, 311-first supporting frame, 312-second supporting frame, 32-first suction device, 41-second suction device, 50-frame, 60-visual device. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0023] like Figure 1 As shown, the laminating device 100 in one embodiment of the utility model comprises a first feeding mechanism, a second feeding mechanism, a laminating mechanism and a frame 50. The first feeding mechanism is fixed to the frame 50, and is used to carry the product to be laminated, and comprises a laminating area 11, a material unloading area 12 and a material preparation area 13. The second feeding mechanism is used to carry and transport the material to be laminated, which is fixed to the frame 50 and is provided with a peeling knife 21 for peeling the material to be laminated. The laminating mechanism is fixed to the frame 50 and moves between the laminating area 11 and the second feeding mechanism, and is used to laminate the material to be laminated onto the product to be laminated. .

[0024] Usually, the material to be attached is cut into the required shape on the release film, and then placed on the second feeding mechanism. When the bonding structure removes the material from the release film, due to inadequate cutting or unsatisfactory contact position, the removal may fail, causing the material to be separated from the release film together with the waste material, or even causing damage to the material. Therefore, the bonding device 100 in this embodiment is provided with a stripping knife 21 in the second feeding mechanism 20, which is used to remove the material from the release film before removing it, and then the bonding mechanism 30 removes the material on the stripping knife 21 and bonds it to the product surface. The bonding device 100 can ensure the shape of the material while ensuring the bonding speed, thereby improving the yield.

[0025] In one embodiment, the material to be attached in this embodiment is in the form of a roll, so the second feeding mechanism includes a discharge shaft 22 and a receiving shaft 23, the former is used to receive the raw material tape, and the latter is used to receive the waste material tape after the material is peeled off, and the peeling knife 21 is arranged between the discharge shaft 22 and the receiving shaft 23.

[0026] Preferably, the second feeding assembly further includes a plurality of auxiliary shafts 24 , which are disposed between the unwinding shaft 22 and the receiving shaft 23 and are used to change the direction of the material strip, and the glass cutter 21 is disposed between two adjacent auxiliary shafts 24 .

[0027] Furthermore, in order to reduce the occupied space and facilitate the operation of loading and unloading by the staff, the material discharge shaft 22 and the material receiving shaft 23 are arranged on the same side of the stripping knife 21, for example Figure 1 The middle material discharging shaft 22 and the material receiving shaft 23 are both arranged on the right side of the stripping knife 21 .

[0028] The bonding mechanism includes a moving component and a first suction device 32. The moving component is fixed to the frame 50, which connects and drives the first suction device 32 to move between the bonding area 11 and the second feeding mechanism. The first suction device 32 is used to absorb the material peeled off by the peeling knife 21 and attach the material to the product to be bonded.

[0029] In one embodiment, the moving assembly may include a first support frame 311, a second support frame 312, and a first driving device (not shown), wherein the first support frame 311 is fixed to the frame 50, the second support frame 312 is connected to the first support frame 311, and the first driving device drives the second support frame 312 to move along the first direction on the first support frame 311. The first suction device 32 is connected to the second support frame 312, and the first driving device drives the first suction device 32 to move along the second direction and the vertical direction on the second support frame 312 at the same time, and the first direction is perpendicular to the second direction and the vertical direction at the same time, so the moving assembly and the first suction device 32 constitute a three-axis moving mechanism, which can flexibly perform material picking and attaching operations.

[0030] Preferably, in order to improve production efficiency, the laminating device 100 further includes a material transfer mechanism, which is fixed on the frame 50 and is used to transfer the products to be laminated from the material preparation area 13 to the laminating area 11, and after the laminating mechanism completes the laminating operation, transfer the products with the material parts to the unloading area 12. By providing a material transfer mechanism, manual loading and unloading is replaced, production efficiency is higher, and the probability of injury incidents can be reduced.

[0031] In one embodiment, the material transfer mechanism includes a second driving device (not shown) and two second material suction devices 41. The spacing between the two material suction devices 41 is the same as the spacing between the bonding area 11 and the unloading area 12 and the preparation area 13. The second driving device is fixed to the frame 50 and is used to drive the two second material suction devices 41 to move in the vertical direction and the second direction, that is, one of the second material suction devices 41 is used to transfer the to-be-bonded products in the preparation area 13 to the bonding area 11, and at the same time, the other second material suction device 41 transfers the finished products that have been bonded in the bonding area 11 to the unloading area 12. The loading and unloading operations are performed simultaneously to improve production efficiency.

[0032] It is conceivable that the laminating mechanism and the material transfer mechanism operate alternately, that is, after the material transfer mechanism completes a single loading and unloading operation, the laminating mechanism performs the laminating operation again, and the two actions are performed alternately. The laminating mechanism can perform the material taking operation synchronously with the material transfer mechanism operation to further improve production efficiency.

[0033] Preferably, the bonding equipment 100 is also equipped with a visual device 60, which is fixed to the frame 50 and arranged above the bonding area 11, and is used to obtain and locate the specific positions of the to-be-bonded parts in the second feeding mechanism and the bonding area 11 during the operation, and provide the position information to the first driving device, thereby adjusting the moving distance of the first suction device 32 to improve the bonding accuracy and product yield.

[0034] The visual device 60 can be a CCD or other visual positioning system, which is not limited in this embodiment.

[0035] In one embodiment, the first feeding mechanism includes at least two conveyor belts 14, wherein the laminating area 11 and the preparation area 13 are arranged on the same conveyor belt 14, and the unloading area 12 is arranged on another conveyor belt 14. When the finished product after laminating is transferred to the conveyor belt 14 where the unloading area 12 is located, the conveyor belt 14 can unload the product without affecting other products in the laminating area 11 and the preparation area 13. Of course, a third conveyor belt 14 can be arranged on the other side of the conveyor belt 14 where the laminating area 11 and the preparation area 13 are located, and a unloading area 15 is arranged on the third conveyor belt 14 for placing the products to be laminating, and finally transferring the products to be laminating to the preparation area 13.

[0036] The laminating device 100 in this embodiment is further described below in conjunction with specific usage scenarios.

[0037] First, the adhesive piece is punched and formed by a circular knife machine and then fixed on the discharge shaft 22. The hot cutting machine is used to punch and cut the piece to be attached, and then the punched piece to be attached is placed in the discharge area 15. Then the machine is started, and the adhesive piece passes through the shaft feed 24 and is peeled by the peeling knife 21 and moved to the standard suction position. At the same time, the piece to be attached is moved to the preparation area 13 through the conveyor belt 14. The second suction device 41 sucks the piece to be attached in the preparation area 13 and moves it to the bonding area 11. After the first suction device 32 sucks the adhesive piece peeled by the peeling knife 21, it moves to the bonding area 11 under the drive of the moving component and bonds the adhesive piece to the surface of the piece to be attached. Then the second suction device 41 transfers the final product bonded in the bonding area 11 to the unloading area 12. At the same time, another second suction device 41 transfers the piece to be attached in the preparation area 13 to the bonding area 11. The two material transfer actions are performed simultaneously. During the material transfer and bonding operations, the visual device 60 always performs image acquisition and positioning to ensure the bonding accuracy.

[0038] The laminating device 100 in this embodiment can replace the existing manual laminating operation, and the production capacity is increased from the original 500pcs / H to 800pcs / H, and the production capacity is increased by 37.5%. At the same time, the first suction device 32 and the second suction device 41 in the laminating device 100 work together, and the second suction device 41 automatically sucks the product and moves the product between the three areas, and the production efficiency is increased by 35%. Secondly, the laminating device introduces a visual device 60. After using the visual device 60, the adhesive-bearing parts can be accurately laminated in the standard position of the product, and the defective rate is reduced to 1%, and the defective rate is reduced by 7%.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0040] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A bonding device, characterized in that: include: frame; A first feeding mechanism, fixed to the frame and used to carry the product, wherein the first feeding mechanism is provided with a laminating area, a material unloading area and a material preparation area; A second feeding mechanism, fixed to the frame and used for carrying and transmitting the piece to be attached, the second feeding mechanism comprising a stripping knife for stripping the piece to be attached; The laminating mechanism is fixed to the frame and moves between the laminating area and the second feeding mechanism, and is used for laminating the to-be-laminated piece peeled off by the peeling knife to the surface of the product.

2. The laminating device according to claim 1, characterized in that: The second feeding mechanism comprises a feeding shaft and a receiving shaft installed on the frame, the piece to be attached is rolled up on the feeding shaft, and the stripping knife is arranged between the feeding shaft and the receiving shaft.

3. The laminating device according to claim 2, characterized in that: The second feeding mechanism also includes a plurality of auxiliary shafts arranged between the unloading shaft and the receiving shaft, the auxiliary shafts are used to adjust the transmission direction of the parts to be attached, and the stripping knife is arranged between two adjacent auxiliary shafts.

4. The laminating device according to claim 3, characterized in that: The unloading shaft and the receiving shaft are arranged on the same side of the stripping knife.

5. The laminating device according to claim 1, characterized in that: The laminating mechanism comprises a moving assembly and a first material suction device, wherein the moving assembly is connected to and drives the first material suction device to move between the laminating area and the second feeding mechanism.

6. The laminating device according to claim 5, characterized in that: The moving assembly includes a first support frame, a second support frame and a first driving device, the first support frame is installed on the frame, the second support frame is movably connected to the first support frame and can move along a first direction, the first suction device is movably connected to the second support frame and can move along a second direction and a vertical direction, and the first direction is perpendicular to the second direction and the vertical direction.

7. The laminating device according to claim 6, characterized in that: It also includes a material transfer mechanism, which is fixed to the frame and is used to transfer the products to be bonded from the material preparation area to the bonding area, and to transfer the bonded products from the bonding area to the material unloading area.

8. The laminating device according to claim 7, characterized in that: The material transfer mechanism includes a second driving device and two second material suction devices. The distances between the bonding area and the unloading area and the preparation area are respectively the same as the distances between the two second material suction devices. The second driving device is fixed to the frame, and is connected to and drives the second material suction device to move along the second direction and the vertical direction.

9. The laminating device according to claim 1, characterized in that: It also includes a visual device fixed to the frame, and the visual device is arranged above the fitting area.

10. The laminating device according to claim 1, characterized in that: The first feeding mechanism comprises at least two conveyor belts, the laminating area and the material preparation area are arranged on one of the conveyor belts, and the material unloading area is arranged on the other conveyor belt.