Frozen meat roll cutting equipment for livestock meat processing

By designing a frozen meat rolling equipment with an automated cutting system and clamping device, the problem of human power input in existing equipment is solved, and automatic cutting and efficient production of frozen meat is achieved.

CN222486004UActive Publication Date: 2025-02-18SHANDONG ZHONGJI FOOD CO LTD
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Patent Information

Application Number
CN202421272830.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing frozen meat roll cutting equipment requires manpower to input the equipment, which leads to people feeling weak after cutting for a long time and reduces work efficiency.

Method used

A frozen meat rolling equipment including a rotating motor, pulley, conveyor belt, hydraulic column, beam, blade and clamping device is designed, and automatic cutting is achieved through pressure sensor and hydraulic system. The clamping device uses gear motor and rack meshing. Connect, the clamp reduces friction through the pulley.

Benefits of technology

Automatic cutting of frozen meat is achieved, production efficiency is improved, manpower operation needs are reduced, and work efficiency and cutting uniformity are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of frozen meat roll cutting equipment, and discloses frozen meat roll cutting equipment for livestock meat processing, which comprises an equipment bed, the left end of the rear side of the equipment bed is fixedly connected with a rotating motor, and the left ends of the front and rear sides of the inner wall of the equipment bed are both rotatably connected with two belt pulleys; the output end of the rotating motor is fixedly connected to the rear end of the belt wheel on the left side, fixing plates are fixedly connected to the front side and the rear side of the inner wall of the equipment bed correspondingly, pressure sensors are fixedly installed at the four corners of the top wall of each fixing plate correspondingly, and pressure plates are fixedly connected to the top ends of the multiple pressure sensors correspondingly; conveyor belts are arranged on the outer walls of the two belt wheels. According to the frozen meat cutting device, frozen meat to be cut is conveyed to the other end through the rotating motor, meanwhile, the hydraulic column pushes the cross beam to downwards drive the blade to descend and cut together, and the blade reciprocates after ascending again, so that the processing requirement of automatic cutting is met, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of frozen meat cutting and rolling equipment, in particular to frozen meat cutting and rolling equipment for processing poultry and livestock meat. Background Art

[0002] Frozen meat refers to meat products that have been properly processed and frozen, and are used in food processing, retail markets, and catering services. These edible frozen meats undergo strict quality control and hygiene treatment after processing, and then are frozen for storage to ensure food safety and quality. When used, they only need to be thawed and cooked as needed.

[0003] Frozen meat roll cutting equipment is specially used for processing frozen meat rolls. It can quickly cut frozen meat rolls into the required thickness and width, maintain the uniformity and consistency of cutting, so as to meet the processing needs of frozen meat rolls of different specifications and shapes.

[0004] Most of the existing frozen meat rolling and cutting equipment are semi-automatic hand-cranked rolling and cutting machines, which require manpower to input power to the equipment. Due to the high hardness of frozen meat, people will feel tired after cutting for a long time, which will reduce work efficiency. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a frozen meat cutting and rolling equipment for poultry and livestock meat processing, aiming to improve the problem that the existing frozen meat roll cutting equipment requires manpower to input power to the equipment. Due to the high hardness of the frozen meat, people will feel tired after cutting for a long time, thereby reducing work efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a frozen meat cutting and rolling equipment for processing poultry and livestock meat, comprising an equipment bed, a rotating motor is fixedly connected to the left end of the rear side of the equipment bed, two pulleys are rotatably connected to the left ends of the front and rear sides of the inner wall of the equipment bed, the output end of the rotating motor is fixedly connected to the rear end of the left pulley, the front and rear sides of the inner wall of the equipment bed are fixedly connected to fixed plates, pressure sensors are fixedly installed at the four corners of the top wall of the fixed plate, the top ends of multiple pressure sensors are fixedly connected to pressure plates, conveyor belts are arranged on the outer walls of the two pulleys, hydraulic columns are fixedly connected to the right ends of the front and rear sides of the equipment bed, the top ends of the two hydraulic columns are fixedly connected to a crossbeam, a knife handle is fixedly connected to the middle part of the bottom end of the crossbeam, a blade is fixedly connected to the bottom end of the knife handle, and a clamping device is arranged on the inner wall of the equipment bed.

[0007] As a further description of the above technical solution:

[0008] The clamping device includes a gear motor, the output end of the gear motor is fixedly connected to a cylindrical gear, racks are provided on the left and right sides of the cylindrical gear, the two racks are meshed and connected to the outer wall of the cylindrical gear, the two racks are fixedly connected to the distant adjacent ends of the two racks, the top adjacent sides of the two extension columns are fixedly connected to connecting columns, the adjacent ends of the two connecting columns are fixedly connected to clamps, the adjacent left ends of the adjacent sides of the two clamps are rotatably connected to multiple pulleys, and the adjacent right ends of the two clamps are provided with cutting grooves.

[0009] As a further description of the above technical solution:

[0010] The four corners of the bottom wall of the equipment bed are fixedly connected with columns, and the bottom ends of multiple columns are fixedly connected with anti-slip pads.

[0011] As a further description of the above technical solution:

[0012] A control console is fixedly connected to the front right end of the equipment bed, and a plurality of control buttons are fixedly installed on the left side of the top wall of the control console.

[0013] As a further description of the above technical solution:

[0014] The right ends of the front and rear inner walls of the equipment bed are provided with sliding grooves, and the inner walls of the two sliding grooves are provided with storage drawers. The front and rear ends of the storage drawers are slidably connected to the inner walls of the two sliding grooves, and a handle is fixedly connected to the right side of the storage drawer.

[0015] As a further description of the above technical solution:

[0016] A slope is fixedly connected to the right side of the bottom end of the inner wall of the equipment bed, and a weight sensor is fixedly installed on the top of the slope.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the rotating motor is provided with a motor housing, and the left bottom end of the motor housing is rotatably connected to the left side of the rotating motor.

[0019] As a further description of the above technical solution:

[0020] A buzzer is fixedly installed on the right side of the top wall of the console.

[0021] The utility model has the following beneficial effects:

[0022] In the utility model, when the frozen meat is pressed against the pressure plate under the action of gravity, the pressure sensor will sense that an object has entered the conveyor belt. At this time, the pressure sensor will send a signal to start the rotating motor and drive the pulley and the conveyor belt to transport the frozen meat to be cut from one end of the equipment to the other end. At the same time, the hydraulic column pushes the crossbeam to move downward, and the crossbeam drives the knife handle and the blade to descend together to realize the cutting process. At this time, the hydraulic column works again to raise the blade and restore it to the initial position for reciprocating cutting. The conveyor belt will continue to move to send the cut frozen meat rolls out of the equipment, which can meet the processing needs of automated cutting and greatly improve production efficiency.

[0023] In the utility model, the cylindrical gear is driven to rotate by the output end of the gear motor. Since the cylindrical gear is meshed and connected with the two racks, the rotation of the cylindrical gear will drive the two racks to move relative to or away from each other along the axis direction of the cylindrical gear. The movement of the racks is transmitted to the clamping plates through the extension column and the connecting column, so that the two clamping plates move relative to or away from each other. When the two clamping plates move toward each other, they clamp the frozen meat placed between them. The design of the pulley helps to reduce the friction during clamping, making the clamping smoother to adapt to frozen meat of different sizes and shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional diagram of a frozen meat cutting and rolling device for poultry and livestock meat processing proposed by the utility model;

[0025] Figure 2 This is a top view of a frozen meat cutting and rolling device for poultry and livestock meat processing proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the structure of a conveyor belt of a frozen meat cutting and rolling equipment for poultry and livestock meat processing proposed by the utility model;

[0027] Figure 4 This is a structural disassembly diagram of a rack of a frozen meat cutting and rolling equipment for poultry and livestock meat processing proposed by the utility model;

[0028] Figure 5 The utility model is a structural schematic diagram of a weight sensor for frozen meat cutting and rolling equipment for poultry and livestock meat processing.

[0029] Legend:

[0030] 1. Equipment bed; 2. Clamping device; 201. Gear motor; 202. Cylindrical gear; 203. Rack; 204. Extension column; 205. Connecting column; 206. Clamping plate; 207. Pulley; 208. Cutting groove; 3. Rotating motor; 4. Pulley; 5. Fixed plate; 6. Pressure sensor; 7. Pressure plate; 8. Conveyor belt; 9. Hydraulic column; 10. Crossbeam; 11. Knife handle; 12. Blade; 13. Column; 14. Anti-slip mat; 15. Control console; 16. Control button; 17. Sliding groove; 18. Storage drawer; 19. Handle; 20. Slope; 21. Weight sensor; 22. Motor housing; 23. Buzzer. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a frozen meat cutting and rolling equipment for processing poultry and livestock meat, comprising an equipment bed 1, a rotating motor 3 is fixedly connected to the left end of the rear side of the equipment bed 1, two pulleys 4 are rotatably connected to the left ends of the front and rear sides of the inner wall of the equipment bed 1, the output end of the rotating motor 3 is fixedly connected to the rear end of the left pulley 4, the front and rear sides of the inner wall of the equipment bed 1 are fixedly connected to the fixing plate 5, the four corners of the top wall of the fixing plate 5 are fixedly installed with pressure sensors 6, the tops of the multiple pressure sensors 6 are fixedly connected with pressure plates 7, the outer walls of the two pulleys 4 are provided with conveyor belts 8, the front and rear right ends of the equipment bed 1 are fixedly connected with hydraulic columns 9, the tops of the two hydraulic columns 9 are fixedly connected with beams 10, the middle part of the bottom end of the beam 10 is fixedly connected with a knife handle 11, the bottom end of the knife handle 11 is fixedly connected with a blade 12, and the inner wall of the equipment bed 1 is provided with a clamping device 2;

[0033] Specifically, when the frozen meat enters the conveyor belt 8, the frozen meat will be pressed onto the pressure plate 7 under the action of gravity, and the multiple pressure sensors 6 on the fixed plate 5 will sense that an object has entered the conveyor belt 8. At this time, the pressure sensor 6 will send a signal to start the rotating motor 3 and drive the pulley 4 and the conveyor belt 8. The conveyor belt 8 is driven by the rotating motor 3 to rotate, and the frozen meat to be cut is transported from one end of the equipment to the other end. At the same time, the hydraulic column 9 starts to work, pushing the crossbeam 10 to move downward, and the crossbeam 10 drives the handle 11 and the blade 12 to descend together until the blade 12 contacts the frozen meat. At this time, the hydraulic column 9 works again, raising the crossbeam 10 and the blade 12 and restoring them to the initial position. The blade 12 starts to reciprocate and cut the frozen meat according to the preset cutting trajectory, and the conveyor belt 8 continues to move to send the cut frozen meat rolls out of the equipment.

[0034] Reference Figure 2 and Figure 4 The clamping device 2 includes a gear motor 201, the output end of the gear motor 201 is fixedly connected to a cylindrical gear 202, racks 203 are arranged on the left and right sides of the cylindrical gear 202, the two racks 203 are meshed and connected to the outer wall of the cylindrical gear 202, the two racks 203 are fixedly connected to the ends of the two racks 203 that are far away from each other, the top adjacent sides of the two extension columns 204 are fixedly connected to the connecting columns 205, the adjacent ends of the two connecting columns 205 are fixedly connected to the clamping plates 206, the adjacent left ends of the two clamping plates 206 are rotatably connected to a plurality of pulleys 207, and the adjacent right ends of the two clamping plates 206 are provided with cutting grooves 208;

[0035] Specifically, when the pressure sensor 6 sends a signal, the output end of the gear motor 201 drives the cylindrical gear 202 to rotate. Since the cylindrical gear 202 is meshed and connected with the two racks 203, the rotation of the cylindrical gear 202 will drive the two racks 203 to move relative to or away from each other along the axial direction of the cylindrical gear 202. The movement of the rack 203 is transmitted to the clamping plate 206 through the extension column 204 and the connecting column 205, so that the two clamping plates 206 move relative to or away from each other. When the two clamping plates 206 move toward each other, they will clamp the frozen meat placed between them. The design of the pulley 207 helps to reduce the friction during clamping, making the clamping smoother.

[0036] Reference Figure 1 , Figure 2 and Figure 5, the four corners of the bottom wall of the equipment bed 1 are fixedly connected with columns 13, and the bottom ends of multiple columns 13 are fixedly connected with anti-slip pads 14; sliding grooves 17 are opened at the right ends of the front and rear sides of the inner wall of the equipment bed 1, and storage drawers 18 are arranged on the inner walls of the two sliding grooves 17. The front and rear ends of the storage drawers 18 are slidably connected to the inner walls of the two sliding grooves 17, and a handle 19 is fixedly connected to the right side of the storage drawer 18; the outer wall of the rotating motor 3 is provided with a motor housing 22, and the bottom end of the left side of the motor housing 22 is rotatably connected to the left side of the rotating motor 3;

[0037] Specifically, the column 13 provides support for the entire device, and the anti-skid pad 14 at the bottom enhances the friction between the device and the ground, ensuring that the device is stable and does not slide during operation. After the frozen meat is cut, the cut frozen meat will be conveyed to the storage drawer 18 for temporary storage through the conveyor belt 8. The handle 19 can be easily pulled out or pushed into the storage drawer 18. The rotating motor 3 provides power for the device, and the motor housing 22 protects the motor to prevent the motor from being disturbed or damaged by the external environment during operation.

[0038] Reference Figure 1 and Figure 5 A control console 15 is fixedly connected to the right end of the front side of the equipment bed 1, and a plurality of control buttons 16 are fixedly installed on the left side of the top wall of the control console 15; a slope 20 is fixedly connected to the right side of the bottom end of the inner wall of the equipment bed 1, and a weight sensor 21 is fixedly installed on the top of the slope 20; a buzzer 23 is fixedly installed on the right side of the top wall of the control console 15;

[0039] Specifically, the control button 16 on the console 15 can conveniently start, stop, adjust and other operations on the equipment. The design of the slope 20 makes it easier to install and take out the storage drawer 18. The weight sensor 21 is used to monitor the weight of the frozen meat in the storage drawer 18 in real time. When the weight reaches or exceeds the set value, the buzzer 23 will sound to remind the operator. This instant feedback helps to reduce operating errors and improve processing quality and efficiency.

[0040] Working principle: when the frozen meat enters the conveyor belt 8, the frozen meat will be pressed onto the pressure plate 7 under the action of gravity. Since the fixed plate 5 and the equipment bed 1 are fixed, the multiple pressure sensors 6 on the fixed plate 5 will sense that an object has entered the conveyor belt 8. At this time, the pressure sensor 6 will send a signal to start the rotating motor 3 and drive the pulley 4 and the conveyor belt 8. The conveyor belt 8 is driven by the rotating motor 3 to rotate, and the frozen meat to be cut is transported from one end of the equipment to the other end, ready for cutting. At the same time, the hydraulic column 9 starts to work, pushing the crossbeam 10 to move downward, and the crossbeam 10 drives the knife handle 11 and the blade 12 to descend together until the blade 12 contacts the frozen meat. At this time, the hydraulic column 9 works again, raising the crossbeam 10 and the blade 12 to restore them to the initial position, and the blade 12 starts to reciprocate and cut the frozen meat according to the preset cutting trajectory. The conveyor belt 8 continues to move, and the cut frozen meat roll is sent out of the equipment, and the next piece of frozen meat is prepared to be cut. At the same time when the pressure sensor 6 sends a signal, the gear motor 201 starts to work, and the output end of the gear motor 201 drives the cylindrical gear 202 to rotate. Since the cylindrical gear 202 is meshed and connected with the two racks 203, the rotation of the cylindrical gear 202 will drive the two racks 203 to move relative to or away from each other along the axis direction of the cylindrical gear 202. The movement of the rack 203 is transmitted to the clamping plate 206 through the extension column 204 and the connecting column 205, so that the two clamping plates 206 move relative to or away from each other. When the two clamping plates 206 move toward each other, they clamp the frozen meat placed between them. The design of the pulley 207 helps to reduce the friction during clamping, making the clamping smoother.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A frozen meat cutting and rolling device for processing poultry and livestock meat, comprising an equipment bed (1), characterized in that: The left end of the rear side of the equipment bed (1) is fixedly connected to a rotating motor (3); the left ends of the front and rear sides of the inner wall of the equipment bed (1) are both rotatably connected to two pulleys (4); the output end of the rotating motor (3) is fixedly connected to the rear end of the left pulley (4); the front and rear sides of the inner wall of the equipment bed (1) are both fixedly connected to a fixing plate (5); pressure sensors (6) are fixedly installed at the four corners of the top wall of the fixing plate (5); the top ends of the plurality of pressure sensors (6) are fixedly connected to a pressure plate (7); the outer walls of the two pulleys (4) are both provided with a conveyor belt (8); the right ends of the front and rear sides of the equipment bed (1) are both fixedly connected to a hydraulic column (9); the top ends of the two hydraulic columns (9) are both fixedly connected to a crossbeam (10); a knife handle (11) is fixedly connected to the middle of the bottom end of the crossbeam (10); a blade (12) is fixedly connected to the bottom end of the knife handle (11); and a clamping device (2) is provided on the inner wall of the equipment bed (1).

2. The frozen meat cutting and rolling equipment for poultry and livestock meat processing according to claim 1 is characterized in that: The clamping device (2) comprises a gear motor (201), the output end of the gear motor (201) is fixedly connected to a cylindrical gear (202), racks (203) are arranged on the left and right sides of the cylindrical gear (202), the two racks (203) are meshedly connected to the outer wall of the cylindrical gear (202), the two racks (203) are fixedly connected to an extension column (204) at the ends far from each other, the top adjacent sides of the two extension columns (204) are fixedly connected to a connecting column (205), the adjacent ends of the two connecting columns (205) are fixedly connected to a clamping plate (206), the left ends of the adjacent sides of the two clamping plates (206) are rotatably connected to a plurality of pulleys (207), and the right ends of the adjacent sides of the two clamping plates (206) are provided with a roll cutting groove (208).

3. The frozen meat cutting and rolling equipment for livestock meat processing according to claim 1, characterized in that: Four corners of the bottom wall of the equipment bed (1) are fixedly connected to upright posts (13), and bottom ends of a plurality of upright posts (13) are fixedly connected to anti-slip pads (14).

4. The frozen meat cutting and rolling equipment for poultry and livestock meat processing according to claim 1, characterized in that: A control console (15) is fixedly connected to the front right end of the equipment bed (1), and a plurality of control buttons (16) are fixedly mounted on the left side of the top wall of the control console (15).

5. The frozen meat cutting and rolling equipment for poultry and livestock meat processing according to claim 1, characterized in that: The right ends of the front and rear sides of the inner wall of the equipment bed (1) are provided with sliding grooves (17), and the inner walls of the two sliding grooves (17) are provided with storage drawers (18). The front and rear ends of the storage drawers (18) are slidably connected to the inner walls of the two sliding grooves (17), and the right side of the storage drawer (18) is fixedly connected with a handle (19).

6. The frozen meat cutting and rolling equipment for poultry and livestock meat processing according to claim 1, characterized in that: A slope (20) is fixedly connected to the right side of the bottom end of the inner wall of the equipment bed (1), and a weight sensor (21) is fixedly installed on the top end of the slope (20).

7. The frozen meat cutting and rolling equipment for livestock meat processing according to claim 1, characterized in that: The outer wall of the rotating motor (3) is provided with a motor housing (22), and the left bottom end of the motor housing (22) is rotatably connected to the left side of the rotating motor (3).

8. The frozen meat cutting and rolling equipment for livestock meat processing according to claim 4, characterized in that: A buzzer (23) is fixedly mounted on the right side of the top wall of the console (15).