Full-automatic bean product production device
By designing a fully automated soy products production device, integrating production steps such as refining, heating, flipping, filtration and plating, the problem of inflexible equipment in the existing technology is solved, the automated production of a variety of soy products is realized, and the production is improved. Efficiency and product quality.
Patent Information
- Application Number
- CN202421288155.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-06
AI Technical Summary
In the prior art, it is impossible to use one equipment to produce multiple soy products, resulting in inflexible equipment and low production efficiency.
A fully automated soy products production device is designed, including a refiner, a heating forming flip tank, a lifting and filtration system, and an automated control system, which can automate the production process of soy products.
It has realized the automation of soy products production, improved production efficiency, reduced manual operation costs, and can produce a variety of soy products, such as soy milk, tofu, bean curd, etc.
Smart Images
Figure CN222486129U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bean product processing, and in particular to a fully automated bean product production device. Background Art
[0002] Soybean product production equipment is a special machine and tool used to process and produce various soy products. These equipment covers the entire production process from raw material processing to finished product production, aiming to improve the production efficiency of soy products, ensure product quality, reduce production costs, and meet the market demand for different soy products.
[0003] In the prior art, if different soy products need to be produced, different production equipment is usually required to complete the production. Therefore, the present application provides a fully automated soy product production device. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of this application is to provide a fully automated soy product production device to solve the problem that one device cannot produce a variety of soy products.
[0005] The above-mentioned purpose of the present application is achieved through the following technical solutions: a fully automated bean product production device, comprising a working frame and a raw material production mechanism on one side of the working frame, the raw material production mechanism comprising a pulping machine, an electrical box, a lifting barrel and a heating and forming turning trough, a fixed partition is fixedly arranged on the top of the working frame, the pulping machine, the electrical box, the lifting barrel and the heating and forming turning trough are installed on the fixed partition, the outlet of the pulping machine is aligned with the heating and forming turning trough, vertical plates are rotatably arranged on both sides of the heating and forming turning trough, the bottom of the vertical plates is fixedly connected to the fixed partition, a heater is fixedly arranged on the heating and forming turning trough, the electrical box is electrically connected to the heater, an air blowing barrel is sleeved inside the lifting barrel, the air blowing barrel is connected to a connecting pipe, the other end of the connecting pipe is connected to an air pump, the air pump is fixedly connected to the fixed partition, and the working frame is provided with at least two production structures for making different bean products from top to bottom.
[0006] By adopting the above technical scheme, when it is necessary to produce soy products, the raw materials are put into the grinder, and then the grinder is started. The ground raw soy milk is then aligned with the heating forming turning groove along the outlet of the grinder, and the raw materials after grinding are connected to the heating forming turning groove by electric fusion. The heater heats it in the heating forming turning groove, and gradually heats the soy milk. There is brine in the lifting barrel, and the function of the blowing barrel is to make it move through the connecting pipe connected to the air pump to ensure its fluidity and prevent precipitation. When it is completely turned into soy milk, the heating forming turning groove is rotated to let it flow into the subsequent production mechanism to produce soy products.
[0007] Furthermore, a rotating motor is fixedly arranged on the fixed partition, and an output end of the rotating motor is fixedly connected to a rotating shaft of the heating and forming flip groove.
[0008] By adopting the above technical solution, considering that the electric box has heated the heating forming flipping groove, manual flipping may cause burns, and automatic flipping can be achieved by setting the rotating motor.
[0009] Furthermore, a filling plate is provided at the top of the working frame, and limit slide rails are provided at both ends of the working frame. A lifting cylinder is provided at the bottom of a pair of limit slide rails, and the output end of the lifting cylinder is fixedly connected to the limit slide rails. The lifting cylinder is fixedly connected to the working frame, and the two sides of the filling plate are slidably connected to the limit slide rails. The limit slide rails slide up and down on the working frame, and a plurality of uniform through holes are opened on the filling plate, and a sieve barrel is installed in the through hole, and a filter hole is opened on the sieve barrel.
[0010] By adopting the above technical solution, when the soy milk needs to be plated, the heated and formed turning trough rotates and flows onto the dispensing plate, and slowly flows into the sieve barrel to filter the residue, thereby obtaining pure soy milk. The setting of the lifting cylinder can lift the dispensing plate when receiving the soy milk, and will lift the dispensing plate to bring the dispensing plate close to the heated and formed turning trough, thereby better catching the product.
[0011] Furthermore, a plurality of filter holes are provided and are evenly distributed on the sieve barrel.
[0012] By adopting the above technical solution, the purpose of this design is to filter the soy milk evenly.
[0013] Furthermore, a tray is provided on the top of the dispensing plate, and two sides of the tray are slidably connected to the working frame.
[0014] By adopting the above technical solution, a soymilk cup is placed on the tray, and then the lifting cylinder is used to lower the dispensing tray to the tray. The soymilk cup will block the filter holes on the sieve barrel, and the soymilk will flow out of the sieve barrel and enter the soymilk cup. Then the tray is pulled out to take out all the soymilk.
[0015] Furthermore, a plurality of circular water trough bodies are arranged at the bottom of the tray, fixed vertical plates are arranged at both ends of the circular water trough bodies and are rotatably connected to the fixed vertical plates, and the fixed vertical plates are fixedly connected to the working frame.
[0016] By adopting the above technical solution, when tofu pudding is needed, the brine in the lifting barrel is brought to the heated and formed flip tank for mixing together. At this time, the tray is taken down from the work rack, and the lifting gas rod moves downward to multiple circular water troughs, gradually turning into tofu pudding. The circular water troughs are then flipped to allow the tofu pudding to separate and complete the production.
[0017] Furthermore, a rotating rod is extended from one end of the plurality of circular water trough bodies, and a rotating belt is sleeved on the rotating rod. A driving motor is provided on one of the rotating rods, and an output end of the driving motor is fixedly connected to the rotating rod, and the driving motor is fixedly connected to a fixed vertical plate.
[0018] By adopting the above technical solution, in order to flip the circular water trough bodies at the same time to allow the tofu pudding to be separated at one time, in this design, the drive motor is started, and the drive motor drives the rotating rod, thereby driving its rotating belt to rotate all the circular water trough bodies.
[0019] Furthermore, a pressure net is provided at the bottom end of the circular water tank body, and both sides of the pressure net are slidably connected to the working frame. An extrusion plate is provided at the bottom of the pressure net, and extrusion cylinders are provided at both ends of the extrusion plate. The output end of the extrusion cylinder is fixedly connected to the extrusion plate, and the extrusion cylinder is fixedly connected to the working frame.
[0020] By adopting the above technical solution, if tofu needs to be made, first take out the pressure net, rotate the circular water tank body, and after the tofu pudding falls onto the extrusion plate, install the pressure net back, start the extrusion cylinder, squeeze the tofu pudding, and water flows from the surface of the pressure net and gradually turns into tofu. If bean curd skin needs to be made, continue squeezing to prevent excessive water loss.
[0021] In summary, the present application includes at least one of the following beneficial technical effects:
[0022] 1. By integrating multiple production steps such as grinding, heating, turning, filtering, loading, and extrusion, the automation of soy product production is realized, which greatly improves production efficiency and reduces manual operation costs.
[0023] 2. Precise automated control, such as lifting cylinders, rotating motors, and driving motors, ensures stability and consistency in the production process, thereby improving the quality of soy products.
[0024] 3. The device can produce a variety of soy products, such as soy milk, tofu pudding, tofu, bean skin, etc. By adjusting different production structures and parameters, it can adapt to different production needs. All production mechanisms are integrated on the workbench, with a compact structure and a small footprint, which is conducive to saving production space. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure in the embodiment;
[0026] Figure 2 is a structural schematic diagram of another viewing angle in the embodiment;
[0027] Figure 3 Schematic diagram of the structure of the fixed partition in the embodiment.
[0028] Figure numerals: 1. working frame; 11. filling plate; 12. screening barrel; 121. filtering hole; 13. lifting cylinder; 14. limiting slide rail; 2. fixed partition; 21. pulping machine; 22. electric box; 23. lifting barrel; 24. heating forming turning groove; 241. heater; 25. vertical plate; 26. rotating motor; 27. connecting pipe; 28. blowing barrel; 29. air pump; 3. tray; 31. driving motor; 32. circular water tank body; 33. rotating rod; 34. rotating belt; 35. fixed vertical plate; 4. pressure net; 5. extrusion cylinder; 51. extrusion plate. DETAILED DESCRIPTION
[0029] The present application is further described in detail below with reference to the accompanying drawings.
[0030] Example, see Figure 1 , Figure 2 as well as Figure 3 A fully automated bean product production device comprises a working frame 1 and a raw material production mechanism on one side of the working frame 1, the raw material production mechanism comprises a pulping machine 21, an electric box 22, a lifting barrel 23 and a heating and forming turning groove 24, a fixed partition 2 is fixedly arranged on the top of the working frame 1, the pulping machine 21, the electric box 22, the lifting barrel 23 and the heating and forming turning groove 24 are installed on the fixed partition 2, the outlet of the pulping machine 21 is aligned with the heating and forming turning groove 24, vertical plates 25 are rotatably arranged on both sides of the heating and forming turning groove 24, the bottom of the vertical plates 25 is fixedly connected to the fixed partition 2, a heater 241 is fixedly arranged on the heating and forming turning groove 24, the electric box 22 is electrically connected to the heater 241, an air blowing barrel 28 is sleeved inside the lifting barrel 23, and a connecting pipe 27 is connected to the air blowing barrel 28 The other end of the connecting pipe 27 is connected to an air pump 29, and the air pump 29 is fixedly connected to the fixed partition 2. The working frame 1 is provided with at least two production structures for making different bean products from top to bottom. When it is necessary to produce bean products, the raw materials are put into the pulping machine 21, and then the pulping machine 21 is started. The outlet of the pulping machine 21 after grinding is aligned with the heating forming turning groove 24, and the raw materials after grinding connected to the heating forming turning groove 24 by electric melting are heated in the heating forming turning groove 24 and gradually become soy milk. There is brine in the lifting barrel 23. The function of the blowing barrel 28 is to make it move through the connecting pipe 27 connected by the air pump 29 to ensure its fluidity and prevent precipitation. When it is completely turned into soy milk, the heating forming turning groove 24 is rotated to let it flow into the subsequent production mechanism to produce soy products.
[0031] In this embodiment, a rotating motor 26 is fixedly installed on the fixed partition 2, and the output end of the rotating motor 26 is fixedly connected to the rotating shaft of the heating forming flip groove 24. Considering that the electric box 22 has heated the heating forming flip groove 24, manual flipping may cause burns. Automatic flipping can be achieved by setting the rotating motor 26.
[0032] In this embodiment, a dispensing tray 11 is arranged at the uppermost end of the working frame 1, and limited slide rails 14 are arranged at both ends of the working frame 1. A lifting cylinder 13 is arranged at the bottom of a pair of limited slide rails 14, and the output end of the lifting cylinder 13 is fixedly connected to the limited slide rail 14. The lifting cylinder 13 is fixedly connected to the working frame 1, and the two sides of the dispensing tray 11 are slidably connected to the limited slide rails 14. The limited slide rails 14 slide up and down on the working frame 1, and a plurality of uniform through holes are opened on the dispensing tray 11, and a sieve barrel 12 is installed in the through hole. Filter hole 121, when the soy milk needs to be plated, the heated and formed turning groove 24 rotates and flows into the dispensing plate 11, and slowly flows into the sieve barrel 12 to filter the residue, thereby obtaining pure soy milk. The setting of the lifting cylinder 13 can lift the dispensing plate 11 when receiving the soy milk, and will lift the dispensing plate 11 to make the dispensing plate 11 close to the heated and formed turning groove 24, so as to better receive the product. A plurality of filter holes 121 are opened and evenly distributed on the sieve barrel 12. The purpose of this design is to evenly filter the soy milk.
[0033] In this embodiment, a tray 3 is provided on the top of the dispensing plate 11, and both sides of the tray 3 are slidably connected to the working frame 1, and a soymilk cup is placed on the tray 3, and then the dispensing plate 11 is lowered by the lifting cylinder 13 to allow the dispensing plate 11 to be lowered to the position of the tray 3. The soymilk cup will block the filter hole 121 on the screen barrel 12, and the soymilk will flow out of the screen barrel 12 and enter the soymilk cup, and then the tray 3 is pulled out to take out all the soymilk.
[0034] In this embodiment, a plurality of circular water trough bodies 32 are arranged at the bottom of the tray 3, and fixed vertical plates 35 are arranged at both ends of the circular water trough bodies 32 and are rotatably connected to the fixed vertical plates 35, and the fixed vertical plates 35 are fixedly connected to the working frame 1. When it is necessary to make tofu pudding, the brine in the lifting barrel 23 is brought to the heating and forming turning trough 24 and mixed together. At this time, the tray 3 is removed from the working frame 1, and the lifting gas rod moves downward to the plurality of circular water trough bodies 32, gradually turning into tofu pudding, and then the circular water trough bodies 32 are turned over to let the tofu pudding separate, and the production is completed.
[0035] In this embodiment, a rotating rod 33 extends from one end of a plurality of circular water tank bodies 32, and a rotating belt 34 is sleeved on the rotating rod 33. A driving motor 31 is provided on one of the rotating rods 33, and the output end of the driving motor 31 is fixedly connected to the rotating rod 33, and the driving motor 31 is fixedly connected to the fixed vertical plate. In order to flip the circular water tank bodies 32 at the same time to allow the tofu curd to be separated at one time, in this design, the driving motor 31 is started, and the driving motor 31 drives the rotating rod 33, thereby driving its rotating belt 34, so that all the circular water tank bodies 32 rotate.
[0036] In this embodiment, a pressure net 4 is provided at the bottom of the circular water tank body 32, and both sides of the pressure net 4 are slidably connected to the working frame 1. A squeezing plate 51 is provided at the bottom of the pressure net 4, and squeezing cylinders 5 are provided at both ends of the squeezing plate 51. The output end of the squeezing cylinder 5 is fixedly connected to the squeezing plate 51, and the squeezing cylinder 5 is fixedly connected to the working frame 1. If tofu needs to be made, the pressure net 4 is taken out first, and after the circular water tank body 32 is rotated, the bean curd falls onto the squeezing plate 51, and then the pressure net 4 is installed back, and the squeezing cylinder 5 is started to squeeze the bean curd, and the water flows from the surface of the pressure net 4 and gradually turns into tofu. If bean skin needs to be made, continue squeezing to prevent excessive water loss.
[0037] Specific implementation process:
[0038] Put the pre-soaked soybeans into the pulping machine 21 to ensure that the soybeans fully absorb water and swell. Turn on the power of the pulping machine 21, start the pulping machine 21, and turn the soybeans into soybean milk through the pulping machine 21. The electric box 22 heats the heating and forming reversing trough 24, and the soybean milk flows into the heating and forming reversing trough 24 and is gradually heated until it is completely turned into mature soybean milk. When the soybean milk is completely turned into mature soybean milk, the heating and forming reversing trough 24 is driven to rotate by the rotating motor 26, so that the soybean milk flows into the dispensing tray 11. The soybean milk is filtered through the sieve barrel 12 on the dispensing tray 11 to remove the bean dregs and obtain pure soybean milk. The lifting cylinder 13 adjusts the height of the dispensing tray 11 as needed to better catch the soybean milk. A soybean milk cup is placed on the tray 3, and the soybean milk flows into the soybean milk cup through the sieve barrel 12, and then the tray 3 is pulled out to take out the soybean milk. The brine in the lifting barrel 23 is mixed with the soybean milk in the heating and forming reversing trough 24. The tray 3 is removed, and the lifting cylinder 13 lowers the multiple circular water tanks 32 to allow the soybean milk to flow into the circular water tanks 32. The soybean milk in the circular water tanks 32 gradually turns into tofu curd. The driving motor 31 is started, and all the circular water tanks 32 are turned over at the same time by the rotating rod 33 and the rotating belt 34 to separate the tofu curd. The tofu curd is poured into the pressure net 4 on the squeezing plate 51. The squeezing cylinder 5 is started to squeeze the tofu curd to make the water therein flow out and gradually form tofu. If tofu skin is to be made, continue squeezing until too much water is lost.
[0039] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A fully automated bean product production device, characterized in that: The invention comprises a working frame (1) and a raw material production mechanism on one side of the working frame (1), wherein the raw material production mechanism comprises a pulping machine (21), an electric box (22), a lifting drum (23) and a heating and forming turning groove (24); a fixed partition (2) is fixedly arranged on the top of the working frame (1); the pulping machine (21), the electric box (22), the lifting drum (23) and the heating and forming turning groove (24) are installed on the fixed partition (2); the outlet of the pulping machine (21) is aligned with the heating and forming turning groove (24); vertical plates (21) are rotatably arranged on both sides of the heating and forming turning groove (24) 25), the bottom of the vertical plate (25) is fixedly connected to the fixed partition (2), the heating and forming turning groove (24) is fixedly provided with a heater (241), the electric box (22) is electrically connected to the heater (241), the lifting and lowering surrounding barrel (23) is internally provided with a blowing barrel (28), the blowing barrel (28) is connected to a connecting pipe (27), the other end of the connecting pipe (27) is connected to an air pump (29), the air pump (29) is fixedly connected to the fixed partition (2), and the working frame (1) is provided with at least two production structures for making different bean products from top to bottom.
2. A fully automated bean product production device according to claim 1, characterized in that: A rotating motor (26) is fixedly arranged on the fixed partition plate (2), and an output end of the rotating motor (26) is fixedly connected to a rotating shaft of the heating and forming turning groove (24).
3. The fully automated bean product production device according to claim 1, characterized in that: A dispensing tray (11) is arranged at the top of the working frame (1), and limit slide rails (14) are arranged at both ends of the working frame (1). A lifting cylinder (13) is arranged at the bottom of a pair of limit slide rails (14), and the output end of the lifting cylinder (13) is fixedly connected to the limit slide rail (14). The lifting cylinder (13) is fixedly connected to the working frame (1). Both sides of the dispensing tray (11) are slidably connected to the limit slide rails (14), and the limit slide rails (14) slide up and down on the working frame (1). A plurality of uniform through holes are provided on the dispensing tray (11), and a sieve barrel (12) is installed in the through hole, and a filter hole (121) is provided on the sieve barrel (12).
4. A fully automated bean product production device according to claim 3, characterized in that: A plurality of filtering holes (121) are provided and are evenly distributed on the sieve barrel (12).
5. The fully automated bean product production device according to claim 3, characterized in that: A tray (3) is arranged on the top of the dispensing tray (11), and two sides of the tray (3) are slidably connected to the working frame (1).
6. A fully automated bean product production device according to claim 5, characterized in that: A plurality of circular water tank bodies (32) are arranged at the bottom of the tray (3), and fixed vertical plates (35) are arranged at both ends of the circular water tank bodies (32) and are rotatably connected to the fixed vertical plates (35), and the fixed vertical plates (35) are fixedly connected to the working frame (1).
7. A fully automated bean product production device according to claim 6, characterized in that: A rotating rod (33) extends from one end of the plurality of circular water tank bodies (32), and a rotating belt (34) is sleeved on the rotating rod (33). A driving motor (31) is arranged on one of the rotating rods (33), and an output end of the driving motor (31) is fixedly connected to the rotating rod (33), and the driving motor (31) is fixedly connected to a fixed vertical plate.
8. A fully automated bean product production device according to claim 7, characterized in that: A pressure net (4) is provided at the bottom end of the circular water tank body (32), and both sides of the pressure net (4) are slidably connected to the working frame (1). An extrusion disk (51) is provided at the bottom of the pressure net (4), and extrusion cylinders (5) are provided at both ends of the extrusion disk (51). The output end of the extrusion cylinder (5) is fixedly connected to the extrusion disk (51), and the extrusion cylinder (5) is fixedly connected to the working frame (1).