Special device for simulating fat mixing

Abstract

The utility model discloses a special device for simulating fat mixing, which comprises a tank body, the bottom of the tank body is connected with a pipeline, the other end of the pipeline is connected with a rotor pump, the other end of the rotor pump is communicated with a pipeline extending upwards, the middle position of the pipeline extending upwards is connected with a discharge pipe, a valve is arranged on the discharge pipe, and the valve is connected with the rotor pump. The pipeline extending upwards is communicated with the top end of the tank body, and a valve is installed on the pipeline close to the joint of the pipeline and the tank body. During use, the motor is started to drive the stirring blades to stir, so that water and protein are fully mixed, then the rotor pump is started, the discharge port is closed, materials return to the tank body from the upper pipeline of the tank body, and a material system achieves a state of stirring while circulating. Meanwhile, plant polysaccharide raw materials are fed from the solid feeding port, stirring is performed while circulation is performed, the system viscosity is effectively reduced, caking is prevented, and therefore the material mixing efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of simulated fat mixing equipment, in particular to a special device for simulated fat mixing. Background Art

[0002] The growing global population is also increasing the demand for animal meat products. Excessive consumption of animal meat products poses a potential health risk to consumers because the rich saturated fatty acids and cholesterol are associated with a high incidence of cardiovascular disease. Considering sustainable development and public health issues, reducing dependence on meat products, reducing the fat content in these products, and developing plant-based fat mimics to replace real animal fats are important research directions.

[0003] In order to improve the nutritional properties of meat products or fat substitutes, vegetable oils rich in unsaturated fatty acids are often used as substitutes for animal fats. Structured vegetable oils and polysaccharide simulated fat technologies are difficult to form cubic fat substitutes due to their high viscosity and soft texture. Therefore, it is necessary to add plant proteins and plant polysaccharides to provide a certain hardness and strength to produce simulated fats with good structural properties, thereby increasing the similarity of the appearance and texture of plant-based simulated fats with animal-based simulated fats. At the same time, this plant-based oil-protein-polysaccharide system can also embed pigments and flavor substances to improve the edible quality of plant-based simulated fats.

[0004] However, the processing of multi-system raw materials is difficult in actual factory production. Different raw materials have different hydrophilicity and lipophilicity, which are easy to disperse and aggregate during the mixing process and difficult to mix evenly. Therefore, a special plant-based simulated fat mixing equipment suitable for the processing characteristics of plant-based raw materials is needed. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In order to overcome the deficiencies of the prior art, the utility model provides a special device for simulating fat mixing to solve the problems raised by the background technology.

[0007] (II) Technical solution

[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: a special equipment for simulating fat mixing, comprising a tank body, a pipe connected to the bottom of the tank body, the other end of the pipe is connected to a rotor pump, the other end of the rotor pump is communicated with a pipe extending upward, a discharge pipe is connected to the middle position of the pipe extending upward, a valve is installed on the discharge pipe, the pipe extending upward is communicated with the top of the tank body and a valve is installed on the pipe near the junction of the pipe and the tank body.

[0009] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, a motor is installed on the top of the tank body by screws, the output shaft of the motor passes through the tank body and is fixedly connected to the stirring mechanism, the stirring mechanism includes spiral blades, a stirring rod and an extrusion spiral, the spiral blades are fixedly installed on the stirring rod, the bottom of the stirring rod is connected to the bearing shaft fixedly installed in the air near the lower end of the tank body, and the bottom of the extrusion spiral stirring rod is fixedly connected.

[0010] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, wherein: connecting rods are fixedly connected to both ends of the bearing, and the other end of the connecting rod is fixedly connected to the tank body.

[0011] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, the end of the extrusion screw is located above the pipe at the bottom of the tank body, and a solenoid valve is installed at the intersection of the pipe and the tank body.

[0012] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, heating wires are installed inside the tank wall of the tank body, and the heating wires are installed around the tank body near the middle position.

[0013] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, the top of the tank body is also provided with a solid feed inlet and a liquid feed inlet, and the tops of the solid feed inlet and the liquid feed inlet are both provided with sealing covers.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0016] When in use, start the motor to drive the stirring blades to stir, so that the water and protein are fully mixed, then start the rotor pump, close the discharge port, and let the material return to the tank from the upper pipe of the tank, so that the material system reaches a state of circulation and stirring. At the same time, the plant polysaccharide raw material is added from the solid feeding port, and the circulation and stirring effectively reduce the viscosity of the system and prevent agglomeration, thereby improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front cross-sectional structural diagram of the utility model;

[0018] Figure 2 It is a front view schematic diagram of the utility model;

[0019] Figure 3 It is a schematic diagram of the bearing of the tank cross section of the utility model;

[0020] Among them: 1. tank body; 2. pipeline; 3. rotor pump; 4. discharge pipe; 5. valve; 6. motor; 7. stirring mechanism; 71. spiral blade; 72. stirring rod; 73. extrusion spiral; 8. bearing; 9. connecting rod; 10. solenoid valve; 11. heating wire; 12. solid inlet; 13. liquid inlet; 14. sealing cover. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the utility model. The experimental methods in the following embodiments are conventional methods unless otherwise specified, and the materials, reagents, etc. used in the following embodiments are all commercially available unless otherwise specified.

[0022] Embodiment:

[0023] like Figure 1-3 As shown, the utility model provides a special device for simulating fat mixing, including a tank body 1, a pipe 2 is connected to the bottom of the tank body 1, the other end of the pipe 2 is connected to a rotor pump 3, the other end of the rotor pump 3 is communicated with the pipe 2 extending upward, a discharge pipe 4 is connected to the middle position of the pipe 2 extending upward, a valve 5 is installed on the discharge pipe 4, the pipe 2 extending upward is communicated with the top of the tank body 1 and a valve 5 is installed on the pipe 2 near the junction of the pipe 2 and the tank body 1.

[0024] As a preferred solution of a special device for simulating fat mixing described in the utility model, specifically, in order to facilitate the sufficient mixing of solid raw materials and liquid raw materials, a motor 6 is installed on the top of the tank body 1 by screws, and the output shaft of the motor 6 passes through the tank body 1 and is fixedly connected to the stirring mechanism 7. The stirring mechanism 7 includes a spiral blade 71, a stirring rod 72 and an extrusion spiral 73. The spiral blade 71 is fixedly installed on the stirring rod 72, and the bottom of the stirring rod 72 is axially connected to a bearing 8 fixedly installed in the air near the lower end of the tank body 1, and the extrusion spiral 73 is fixedly connected to the bottom of the stirring rod 72; when in use, the stirring rod 72 is driven to rotate by the rotation of the motor 6, and the stirring rod 72 drives the spiral blade 71 to stir the raw materials. Compared with the ordinary stirring rod 72, the stirring of the spiral blade 71 can stir the raw materials at the bottom upward to make the raw materials of the entire tank body 1 more fully mixed, and the extrusion spiral 73 is used to squeeze the mixed raw materials from the tank body 1 into the pipeline 2, and the bearing 8 is used to fix the stirring rod 72 to prevent shaking.

[0025] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, specifically, the two ends of the bearing 8 are fixedly connected with connecting rods 9, the other end of the connecting rod 9 is fixedly connected to the tank body 1, the connecting rod 9 suspends the bearing 8, and the stirring rod 72 is axially connected to the bearing 8, so that the stirring mechanism 7 can be fixed in the tank body 1.

[0026] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, specifically, the end of the extrusion screw 73 is located above the pipe 2 at the bottom of the tank body 1, and a solenoid valve 10 is installed at the junction of the pipe 2 and the tank body 1. The solenoid valve 10 is used to control the outlet, which can prevent the raw materials from leaking into the pipe 2 before the mixing is completed.

[0027] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, specifically, in order to adapt to the mixing of raw materials under different temperature environments, a heating wire 11 is installed inside the tank wall of the tank body 1, and the heating wire 11 is installed around the tank body 1 near the middle position.

[0028] As a preferred solution of the special equipment for simulating fat mixing described in the utility model, specifically, in order to facilitate the pouring of raw materials into the tank body 1, a solid feed port 12 and a liquid feed port 13 are also provided at the top of the tank body 1, and a sealing cover 14 is provided at the top of the solid feed port 12 and the liquid feed port 13, and the sealing cover 14 is used to isolate dust.

[0029] The working principle of the utility model is as follows: first, water is injected from the liquid feed port 13 of the tank body 1 equipment, then protein is added from the solid feed port on the upper part of the tank body 1 equipment, the motor 6 is started to drive the stirring mechanism 7 to stir, so that the water and protein are fully mixed, then the solenoid valve 10 is opened, the rotor pump 3 is turned on, the valve 5 on the discharge pipe 4 is closed, and the valve 5 on the pipeline 2 is opened, so that the material returns to the tank body 1 from the upper pipeline 2 of the tank body 1, and the material system reaches a state of stirring while circulating, and at the same time, the plant polysaccharide raw material is added from the solid feed port, stirring while circulating and effectively reducing the viscosity of the system to prevent agglomeration, and then the seasoning oil and coloring solution are injected from the liquid feed port 13 of the tank body 1. After sufficient stirring and uniform circulation, the valve 5 on the pipeline 2 is closed, the valve 5 on the discharge pipe 4 is opened, and the material is discharged to the next processing technology.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A special device for simulating fat mixing, comprising a tank (1), characterized in that: The bottom of the tank body (1) is connected to a pipeline (2), the other end of the pipeline (2) is connected to a rotor pump (3), the other end of the rotor pump (3) is connected to the pipeline (2) extending upwards, a discharge pipe (4) is connected to the middle of the pipeline (2) extending upwards, a valve (5) is installed on the discharge pipe (4), the pipeline (2) extending upwards is connected to the top of the tank body (1), and a valve (5) is installed on the pipeline (2) near the junction of the pipeline (2) and the tank body (1); A motor (6) is mounted on the top of the tank body (1) by means of screws. The output shaft of the motor (6) passes through the tank body (1) and is fixedly connected to a stirring mechanism (7). The stirring mechanism (7) comprises a spiral blade (71), a stirring rod (72) and an extrusion spiral (73). The spiral blade (71) is fixedly mounted on the stirring rod (72). The bottom of the stirring rod (72) is axially connected to a bearing (8) fixedly mounted in the air near the lower end of the tank body (1). The extrusion spiral (73) is fixedly connected to the bottom of the stirring rod (72).

2. The simulated fat mixing device according to claim 1, characterized in that: Both ends of the bearing (8) are fixedly connected to connecting rods (9), and the other end of the connecting rod (9) is fixedly connected to the tank body (1).

3. The special equipment for simulating fat mixing according to claim 1, characterized in that: The end of the extrusion screw (73) is located above the pipe (2) at the bottom of the tank body (1), and a solenoid valve (10) is installed at the junction of the pipe (2) and the tank body (1).

4. The simulated fat mixing device according to claim 1, characterized in that: A heating wire (11) is installed inside the tank wall of the tank body (1), and the heating wire (11) is installed around the tank body (1) near the middle position.

5. The simulated fat mixing device according to claim 1, characterized in that In: The top of the tank body (1) is also provided with a solid feed inlet (12) and a liquid feed inlet (13). The top ends of the solid inlet (12) and the liquid inlet (13) are both provided with sealing covers (14).

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