Dye color mixing and mixing device
By designing the dye color mixing device, using the spray hole design and concave bottom plate of the movable leaf, the problem of difficult dye melting during the stirring process is solved, the mixing efficiency and uniformity of the dye solution are improved, and the coloring time and labor are reduced. strength.
Patent Information
- Application Number
- CN202421037854.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-14
Smart Images
Figure CN222489832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a dye color mixing device. Background Art
[0002] In the process of fabric production, it is generally necessary to dye white fabric with dyes according to the requirements of the producer, so that the fabric can obtain various colors for processing after processing, thereby improving the aesthetics of the finished fabric.
[0003] The color of conventional fabrics is generally mixed and stirred by introducing the dye into a mixing drum. Conventional color mixing mostly uses dyes or dyes to be added on top of the solvent. During mixing, it is difficult to dissolve the dye into the solvent, which greatly reduces the mixing efficiency and affects the dye ratio and color mixing time. At the same time, when adding multiple dyes, multiple mixing and stirring are required, which requires long time and multiple stirring operations, increasing the time cost required for mixing. The pouring and addition of dyes also greatly increases the labor intensity required for workers to add dyes. Utility Model Content
[0004] The utility model mainly solves the technical problems existing in the prior art, thereby providing a dye color mixing device which can effectively increase the dyeing and melting effect, improve the dye stirring effect and mixing effect efficiency, and reduce the color mixing time.
[0005] The utility model discloses a dye color mixing device, comprising a tank body, a stirring rod movably connected inside the tank body, and a driving mechanism connected above the tank body for driving the stirring rod to rotate, wherein a feed port is connected above the tank body, a discharge port is connected below the side of the tank body, and a bottom plate is connected to the bottom of the tank body, a connecting pipe penetrating the bottom plate is arranged below the tank body, a movable leaf located inside the tank body is connected to the upper end of the connecting pipe, a main pipe is arranged at the lower end of the connecting pipe, and the main pipe and the connecting pipe are connected through a rotating joint, the movable leaf comprises a first branch leaf and a second branch leaf arranged at the upper end of the connecting pipe, and a fluid groove mutually connected with the connecting pipe is arranged inside the first branch leaf and the second branch leaf, and a spray hole connected with the fluid groove is arranged in front of the first branch leaf and behind the second branch leaf.
[0006] Preferably, the first branch leaf and the second branch leaf are connected to each other, and a sleeve which is detachably connected to the connecting tube is connected in the center of the first branch leaf and the second branch leaf, and a cone head is connected on the outer surface of the first branch leaf and the second branch leaf, and the spray hole is located in the center of the cone head and is connected to the connecting tube, so that the first branch leaf and the second branch leaf are connected through the sleeve and are connected to the upper end of the connecting tube at the same time, and the solution inside the connecting tube can enter the first branch leaf and the second branch leaf and be discharged through the spray hole.
[0007] Preferably, the first branch leaf and the second branch leaf are symmetrically arranged, and the spray hole of the first branch leaf and the spray hole of the second branch leaf are in opposite directions. By designing the spray holes in the first branch leaf and the second branch leaf in opposite directions, the first branch leaf and the second branch leaf are driven to rotate after the dye is sprayed out from the spray holes, so that the movable leaf can rotate and move above the connecting tube through the spray holes.
[0008] Preferably, the movable leaf is of an eight-shaped structure, the spray hole is of a conical structure, and the aperture at the connection between the spray hole and the fluid groove is larger than the aperture outside the spray hole. The dye sprayed from the inside of the movable leaf flows out at a high speed through the spray hole with a small aperture on the outside, thereby increasing the speed at which the movable leaf rotates above the connecting tube.
[0009] Preferably, the bottom plate has an inwardly concave structure, and a connecting seat is connected to the center of the bottom plate. The connecting pipe passes through the connecting seat and is movably connected to the connecting seat, so that the mixed dyeing liquid can flow into the discharge port on the side of the tank body, avoiding the possibility of stagnation of the dyeing liquid at the bottom of the tank body. The inwardly concave structure makes it easy for the dyeing liquid to be distributed on the side of the tank body to facilitate mixing and stirring by the stirring rod. At the same time, the setting of the connecting seat also facilitates the movable connection of the connecting pipe.
[0010] Preferably, a bearing and a sealing gasket are provided in the center of the connecting seat, the bearing is sleeved on the outside of the connecting tube, the sealing gasket is located at the connection between the connecting seat and the connecting tube, and a clamping plate is detachably connected to the rear of the connecting seat, so that the bearing can be fixed in the center of the connecting seat for movably connecting the connecting tube, and the setting of the sealing gasket increases the air tightness between the connecting tube and the connecting seat to avoid the possibility of dyeing liquid flowing out of the tank body.
[0011] Preferably, the top of the tank body is also connected to an exhaust port so that the gas that may be generated by the mixing of the dyeing liquid inside the tank body can be discharged through the exhaust port. The inner surface of the tank body is connected to a baffle plate, and the center of the baffle plate is provided with more than two diversion holes so that the circulation of the dyeing liquid inside the tank body can be blocked by the baffle plate, so as to facilitate the mixing and stirring of the dyeing liquid and the dye agent, and increase the adequacy of the color mixing of the dyeing liquid through the diversion holes.
[0012] Preferably, a cover plate is detachably connected above the feed port, and two or more branch pipes are connected to the outside of the main pipe, so that large quantities of solvents can be introduced through the feed port, and the feed port is sealed by the cover plate to prevent the entry of foreign matter from the outside. A variety of dyes can be introduced into the main pipe and into the tank body at the same time through corresponding branch pipes, thereby improving the mixing and toning effect of the dyeing liquid inside the tank body.
[0013] Preferably, the driving mechanism includes a motor and a reducer connected to the motor, and the center of the stirring rod is connected to a rotating shaft connected to the reducer, so that the motor can adjust the speed and torque of the reducer, and then drive the stirring rod to rotate and stir through the rotating shaft.
[0014] The beneficial effects of the utility model are as follows: since the main pipe and the connecting pipe are connected through a rotating joint, and the first branch leaf and the second branch leaf in the movable leaf are connected above the connecting pipe, and the first branch leaf and the second branch leaf are provided with fluid grooves connected to the connecting pipe, the connecting pipe connected to the movable leaf can be movably connected to the upper end of the main pipe through the rotating joint, so that the dye can enter the connecting pipe through the main pipe, and be added to the fluid groove inside the movable leaf through the connecting pipe, and the dye inside the fluid groove is sprayed out through the spray holes provided in front of the first branch leaf and behind the second branch leaf, so that the dye can be sprayed into the tank body through the main pipe, the connecting pipe, the fluid groove and the spray hole in sequence for mixing treatment, and the spray holes provided in the first branch leaf and the second branch leaf are in opposite directions, so that the pressure kinetic energy generated when the dye is sprayed into the tank body through the spray hole drives the movable leaf to rotate, thereby allowing the dye to pass through the spray hole evenly. The dye is sprayed into the interior of the tank body, which ensures the sufficiency and uniformity of the dye distribution in the solution. The connecting pipe is movably connected to the bottom of the tank body through the connecting seat, so that the dye can enter the tank body through the connecting pipe or be directly in the solution, thereby improving the effect of the dye melting and mixing into the solution, and further improving the effect of the driving mechanism driving the stirring rod to stir and mix the dye and the solution with each other, reducing the time cost required for the dye to melt and mix into the solution. Moreover, through the bottom plate of the concave structure, more solution is distributed on the outside of the tank body, thereby improving the mixing and stirring of the dye and the solution by the stirring rod, improving the stirring effect of the stirring rod on the solution, and also facilitating the discharge of the color-adjusted solution through the discharge port at the lower side of the tank body, thereby avoiding the color adjustment error that may be caused by a large amount of color-adjusting solution stagnating in the tank body, effectively improving the dye stirring effect and mixing effect efficiency, and reducing the color adjustment mixing time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of a dye toning and mixing device of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of a movable blade in a dye toning and mixing device of the utility model;
[0018] Figure 3 for Figure 1 A partial enlarged view of middle A. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0020] like Figures 1 to 3 A dye color mixing device shown in the figure comprises a tank body 1, a stirring rod 31 movably connected to the inside of the tank body 1, and a driving mechanism (not marked) connected to the top of the tank body 1 for driving the stirring rod 31 to rotate, a feed port 13 is connected to the top of the tank body 1, a discharge port 12 is connected to the bottom of the tank body 1, and a bottom plate 11 is connected to the bottom of the tank body 1, a connecting pipe 6 penetrating the bottom plate 11 is arranged below the tank body 1, a movable leaf 5 located inside the tank body 1 is connected to the upper end of the connecting pipe 6, a main pipe 7 is arranged at the lower end of the connecting pipe 6, and the main pipe 7 is connected to the connecting pipe 6 through a rotating joint 72, the movable leaf 5 comprises a first branch leaf 51 and a second branch leaf 52 arranged at the upper end of the connecting pipe 6, and a fluid groove (not marked) connected to the connecting pipe 6 is arranged inside the first branch leaf 51 and the second branch leaf 52, and a spray hole 531 connected to the fluid groove is arranged in front of the first branch leaf 51 and the rear of the second branch leaf 52.
[0021] The first branch leaf 51 and the second branch leaf 52 are connected to each other, and a sleeve 54 detachably connected to the connecting tube 6 is connected in the center of the first branch leaf 51 and the second branch leaf 52. A cone head 53 is connected to the outer surface of the first branch leaf 51 and the second branch leaf 52. The spray hole 531 is located in the center of the cone head 53 and is connected to the connecting tube 6. The first branch leaf 51 and the second branch leaf 52 are connected through the sleeve 54 and are connected to the upper end of the connecting tube 6 at the same time. The solution inside the connecting tube 6 can enter the first branch leaf 51 and the second branch leaf 52 and be discharged through the spray hole 531.
[0022] The first branch leaf 51 and the second branch leaf 52 are symmetrically arranged, and the spray hole 531 of the first branch leaf 51 and the spray hole 531 of the second branch leaf 52 are in opposite directions. By designing the spray holes 531 in the first branch leaf 51 and the second branch leaf 52 in opposite directions, the spray holes 531 spray out the dye to push the first branch leaf 51 and the second branch leaf 52 to rotate, so that the movable leaf 5 can rotate above the connecting tube 6 through the spray holes 531.
[0023] The movable leaf 5 is an eight-shaped structure, the spray hole 531 is a conical structure, and the aperture of the nozzle hole 531 connecting with the fluid groove is larger than the aperture of the outside of the spray hole 531. The dye sprayed from the inside of the movable leaf 5 flows out at a high speed through the spray hole 531 with a small aperture on the outside, thereby increasing the rotation speed of the movable leaf 5 in the connecting tube 6.
[0024] The bottom plate 11 has an inwardly concave structure, and a connecting seat 61 is connected to the center of the bottom plate 11. The connecting pipe 6 passes through the connecting seat 61 and is movably connected to the connecting seat 61, so that the mixed dyeing liquid can flow into the discharge port 12 on the side of the tank body 1 to avoid the possibility of stagnation of the dyeing liquid at the bottom of the tank body 1. The inwardly concave structure makes it easy for the dyeing liquid to be distributed on the side of the tank body 1 to facilitate mixing and stirring by the stirring rod 31. At the same time, the setting of the connecting seat 61 also facilitates the movably connecting of the connecting pipe 6.
[0025] A bearing 63 and a sealing gasket 64 are provided in the center of the connecting seat 61. The bearing 63 is sleeved on the outside of the connecting tube 6. The sealing gasket 64 is located at the connection between the connecting seat 61 and the connecting tube 6. A clamping plate 62 is detachably connected to the rear of the connecting seat 61, so that the bearing 63 can be fixed in the center of the connecting seat 61 to movably connect the connecting tube 6. The setting of the sealing gasket 64 increases the air tightness between the connecting tube 6 and the connecting seat 61 to avoid the possibility of dyeing liquid flowing out of the tank body 1.
[0026] The top of the tank body 1 is also connected to an exhaust port 14 so that the gas that may be generated by the mixing of the dyeing liquid inside the tank body 1 can be discharged through the exhaust port 14. The inner surface of the tank body 1 is connected to a baffle plate 4, and the center of the baffle plate 4 is provided with more than two diversion holes 41 so that the circulation of the dyeing liquid inside the tank body 1 can be blocked by the baffle plate 4, so as to facilitate the mixing and stirring of the dyeing liquid and the dye agent, and increase the adequacy of the color mixing of the dyeing liquid through the diversion holes 41.
[0027] A cover plate 131 is detachably connected to the top of the feed port 13, and more than two branch pipes 71 are connected to the outside of the main pipe 7, so that a large amount of solvent can be introduced through the feed port 13, and the feed port 13 is sealed by the cover plate 131 to prevent the entry of foreign matter from the outside. A variety of dyes can be introduced into the main pipe 7 and the tank body 1 through the corresponding branch pipes 71 respectively, thereby improving the mixing and coloring effect of the dyeing liquid inside the tank body 1.
[0028] The driving mechanism includes a motor 2 and a reducer 21 connected to the motor 2. The center of the stirring rod 31 is connected to a rotating shaft 3 connected to the reducer 21, so that the motor 2 can adjust the speed and torque of the reducer 21, and then drive the stirring rod 31 to rotate and stir through the rotating shaft 3.
[0029] The dye color mixing device can mix and stir dyes of various colors with a molten solution, so that the dissolved solution enters the tank body 1 through the feed port 13, and the dyes of different colors enter the main pipe 7 through the corresponding branch pipes 71, so that the dye in the main pipe 7 flows into the connecting pipe 6 through the rotary joint 72, and flows into the movable leaf 5 through the flow groove connected to the connecting pipe 6, and then the dye in the movable leaf 5 is sprayed into the tank body 1 through the spray holes 531 on the sides of the first branch leaf 51 and the second branch leaf 52 to mix with the solution, and the spray holes 531 on the outer surfaces of the first branch leaf 51 and the second branch leaf 52 face oppositely, so that the small aperture The dye sprayed from the spray hole 531 can drive the movable blade 5 to rotate, so that the dye can be evenly sprayed and distributed into the solution; then the motor 2 drives the rotating shaft 3 to rotate through the reducer 21, and then drives the stirring rod 31 connected to the lower end of the rotating shaft 3 to stir the solution, thereby improving the adequacy of the dye mixed and dissolved into the solution; the baffle 4 connected to the inner surface of the tank body 1 can block and disrupt the circulating solution, and allow a small amount of solution to flow through the diversion hole 41 set in the center of the baffle 4, thereby improving the mixing effect of the dye and the solution; when the dye is completely mixed and integrated into the solution, the solution inside the tank body 1 can be discharged through the discharge port 12.
[0030] The beneficial effects of the utility model are as follows: since the main pipe and the connecting pipe are connected through a rotating joint, and the first branch leaf and the second branch leaf in the movable leaf are connected above the connecting pipe, and the first branch leaf and the second branch leaf are provided with fluid grooves connected to the connecting pipe, the connecting pipe connected to the movable leaf can be movably connected to the upper end of the main pipe through the rotating joint, so that the dye can enter the connecting pipe through the main pipe, and be added to the fluid groove inside the movable leaf through the connecting pipe, and the dye inside the fluid groove is sprayed out through the spray holes provided in front of the first branch leaf and behind the second branch leaf, so that the dye can be sprayed into the tank body through the main pipe, the connecting pipe, the fluid groove and the spray hole in sequence for mixing treatment, and the spray holes provided in the first branch leaf and the second branch leaf are in opposite directions, so that the pressure kinetic energy generated when the dye is sprayed into the tank body through the spray hole drives the movable leaf to rotate, thereby allowing the dye to pass through the spray hole evenly. The dye is sprayed into the interior of the tank body, which ensures the sufficiency and uniformity of the dye distribution in the solution. The connecting pipe is movably connected to the bottom of the tank body through the connecting seat, so that the dye can enter the tank body through the connecting pipe or be directly in the solution, thereby improving the effect of the dye melting and mixing into the solution, and further improving the effect of the driving mechanism driving the stirring rod to stir and mix the dye and the solution with each other, reducing the time cost required for the dye to melt and mix into the solution. Moreover, through the bottom plate of the concave structure, more solution is distributed on the outside of the tank body, thereby improving the mixing and stirring of the dye and the solution by the stirring rod, improving the stirring effect of the stirring rod on the solution, and also facilitating the discharge of the color-adjusted solution through the discharge port at the lower side of the tank body, thereby avoiding the color adjustment error that may be caused by a large amount of color-adjusting solution stagnating in the tank body, effectively improving the dye stirring effect and mixing effect efficiency, and reducing the color adjustment mixing time.
[0031] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims
1. A dye toning and mixing device, characterized in that: The invention comprises a tank body, a stirring rod movably connected inside the tank body, and a driving mechanism connected above the tank body for driving the stirring rod to rotate, wherein a feed port is connected above the tank body, a discharge port is connected below the side of the tank body, and a bottom plate is connected to the bottom of the tank body, a connecting pipe penetrating the bottom plate is arranged below the tank body, a movable leaf located inside the tank body is connected to the upper end of the connecting pipe, a main pipe is arranged at the lower end of the connecting pipe, and the main pipe and the connecting pipe are connected via a rotating joint, the movable leaf comprises a first branch leaf and a second branch leaf arranged at the upper end of the connecting pipe, and a fluid groove which is mutually connected with the connecting pipe is arranged inside the first branch leaf and the second branch leaf, and a spray hole which is connected with the fluid groove is arranged in front of the first branch leaf and behind the second branch leaf.
2. A dye color mixing device according to claim 1, characterized in that: The first branch leaf and the second branch leaf are connected to each other, and a sleeve which is detachably connected to the connecting tube is connected in the center of the first branch leaf and the second branch leaf, a cone head is connected on the outer surface of the first branch leaf and the second branch leaf, and the spray hole is located in the center of the cone head and is connected to the connecting tube.
3. A dye color mixing device according to claim 2, characterized in that: The first branch leaf and the second branch leaf are symmetrically arranged, and the spray hole of the first branch leaf and the spray hole of the second branch leaf are in opposite directions.
4. A dye color mixing device according to claim 3, characterized in that: The movable blade is an eight-shaped structure, the spray hole is a cone-shaped structure, and the hole diameter at the connection point between the spray hole and the fluid groove is larger than the hole diameter outside the spray hole.
5. A dye color mixing device according to claim 1, characterized in that: The bottom plate has an inwardly concave structure, and a connecting seat is connected to the center of the bottom plate. The connecting pipe passes through the connecting seat and is movably connected to the connecting seat.
6. A dye color mixing device according to claim 5, characterized in that: A bearing and a sealing gasket are arranged at the center of the connecting seat, the bearing is sleeved on the outside of the connecting pipe, the sealing gasket is located at the connection between the connecting seat and the connecting pipe, and a clamping plate is detachably connected to the rear of the connecting seat.
7. A dye color mixing device according to any one of claims 1 to 6, characterized in that: The top of the tank body is also connected with an exhaust port, the inner surface of the tank body is connected with a baffle plate, and the center of the baffle plate is provided with more than two diversion holes.
8. A dye color mixing device according to claim 7, characterized in that: A cover plate is detachably connected above the feed port, and more than two branch pipes are connected and arranged on the outside of the main pipe.
9. A dye color mixing device according to claim 8, characterized in that: The driving mechanism comprises a motor and a reducer which is transmission-connected to the motor. The center of the stirring rod is connected to a rotating shaft which is transmission-connected to the reducer.