Reaction kettle for synthesizing polyester resin for coating
By designing an automatic drainage and sampling device in the polyester resin synthesis reactor, the problems of cumbersome sampling process and poor sealing effect in the prior art are solved, and automatic sampling and recycling of polyester resin synthesis solution is realized, and operation efficiency is improved and closed effect.
Patent Information
- Application Number
- CN202421247201.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing polyester resin synthesis reactor requires multiple manual interventions during the sampling process, which is complicated in operation and average insemination effect, resulting in a high probability of gas spilling inside the reactor.
A reactor for synthesis of polyester resin for coatings was designed, and an automatic drainage device was composed of auxiliary material barrels, first pistons, linkage curve rods and hydraulic rods, and an automatic sampling device was composed of a material extraction barrel, discharge tube and sample bottle. Realize automatic sampling and recycling of polyester resin synthetic solutions.
Through automatic drainage and sampling devices, automatic sampling and recycling of polyester resin synthetic solution is achieved, manual intervention is reduced, sealing effect is improved, gas overflow problem in the reactor is avoided, and the overall device is optimized.
Smart Images

Figure CN222489970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester resin processing equipment, in particular to a reaction kettle for synthesizing polyester resin for coatings. Background Art
[0002] At present, researchers in related fields have proposed some solutions to the problem of inconvenient material removal in the reactor used in the polyester resin synthesis process. For example, the authorized patent with announcement number CN214234026U and the main name of a polyester resin synthesis reactor proposes "a liquid inlet is set on one side of the fixed sleeve, a threaded connection between the liquid collection tube and the fixed sleeve, and one end of the liquid collection tube is set at the top of the liquid inlet, which can effectively remove the reagent inside the reactor body through the liquid inlet. After the reagent is removed, the liquid inlet is sealed through the tube sleeve, which effectively solves the problem that the gas inside the reactor is easy to overflow from between the sampling liquid collection tube and the liquid collection port when taking reagent samples."
[0003] From the technical solutions and corresponding technical effects disclosed in the above-mentioned prior art, it is seen that a method for collecting samples in a relatively closed manner is disclosed, which can avoid the gas overflow in the reactor during the sample collection process. However, from the perspective of practical operation, if the operation is carried out according to the method of the above-mentioned prior art, multiple manual intervention operations are required, and the operation is cumbersome. Secondly, the sealing effect is general, because it is a manual collection operation, and the probability of gas overflow inside the reactor due to operational errors is still very high. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a reaction kettle for synthesizing polyester resin for coatings, which solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a reaction kettle for synthesizing polyester resin for coating, comprising a reaction kettle body, an auxiliary barrel connected to the bottom of the reaction kettle body, a first piston mounted inside the auxiliary barrel, a first hydraulic rod installed on the surface of the auxiliary barrel, and a linkage crank rod connected to the output end of the first hydraulic rod, one end of the linkage crank rod penetrates into the inside of the auxiliary barrel and is connected to the bottom of the first piston;
[0006] A material taking cylinder aligned with the bottom of the first piston is mounted on one side of the middle of the auxiliary material cylinder, and a plurality of discharge pipes are mounted on the bottom of one end of the material taking cylinder, and sample bottles are mounted outside the bottom ends of the plurality of discharge pipes.
[0007] Preferably, the top surface of the first piston is coplanar with the bottom inner wall of the reactor body, and the first piston is clamped in the interior of the auxiliary barrel.
[0008] Preferably, the linkage bent rod adopts an L-shaped structure, and a sealing ring is provided at the sleeve position where one end of the linkage bent rod and the bottom structure of the auxiliary barrel are fitted.
[0009] Preferably, the opening structure at the top of the sample bottle is threadedly connected to the bottom end of the discharge pipe, and the sample bottle, the discharge pipe and the material collection barrel are all made of transparent materials.
[0010] Preferably, one end of the material taking barrel is in an inclined state toward the bottom of the reactor body, and a support seat is installed between the top surface of one end of the material taking barrel and the surface of the bottom of the reactor body.
[0011] Preferably, the inner side and the surface of one end of the material taking barrel are respectively clamped with a second piston and a hydraulic rod, and the output end of the hydraulic rod passes through the end of one end of the material taking barrel and is transmission-connected with one end of the second piston.
[0012] Preferably, a sealing ring is provided at the penetration point between the output end of the hydraulic rod and the end of one end of the material taking barrel, and a supporting plate is installed between the shell surface of the hydraulic rod and the surface of one end of the material taking barrel.
[0013] Preferably, an auxiliary material collection component is provided at the bottom of the sample bottle, and the auxiliary material collection component consists of an auxiliary collection bottle and a connecting valve tube mounted on the top of the auxiliary collection bottle, and one end of the connecting valve tube is mounted on the inner side of the bottom of the sample bottle.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model forms an automatic drainage device through the auxiliary material barrel, the first piston, the linkage crankshaft and the first hydraulic rod, and forms an automatic sampling device through the material taking barrel, the discharge pipe, the sample bottle and the auxiliary material collecting component. After the two are used in combination, the polyester resin synthetic solution is drained to the inside of the auxiliary material barrel through the linkage crankshaft and the first piston in the first hydraulic rod, and then enters the inside of the sample bottle through the material taking barrel and the discharge pipe to realize automatic sampling. After the auxiliary material collecting component in the automatic sampling device is reset by the linkage crankshaft and the first piston, the internal space of the sample bottle is further expanded, and the residual material in the material taking barrel is further collected to avoid waste of raw materials.
[0016] 2. The utility model is provided with a second piston and a hydraulic rod to form an automatic material clearing component. When used in combination with the above-mentioned automatic sampling device, the remaining material in the material taking barrel after use can be automatically moved to the top of the first piston, which is convenient for subsequent recovery and fully optimizes the use effect of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a partial cross-sectional schematic diagram of the structure of the utility model;
[0019] Figure 3 It is a top view schematic diagram of the auxiliary barrel of the utility model structure;
[0020] Figure 4 It is an enlarged schematic diagram of the sample bottle of the utility model structure;
[0021] Figure 5 The utility model structure Figure 2 A magnified schematic diagram of center A.
[0022] In the figure: 1, reactor body; 2, auxiliary barrel; 3, first piston; 4, linkage crankshaft; 5, first hydraulic rod; 6, barrel; 7, discharge pipe; 8, sample bottle; 9, second piston; 10, first hydraulic rod; 11, auxiliary material collection parts. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] See also Figure 1-5 A reaction kettle for synthesizing polyester resin for coating, comprising a reaction kettle body 1, an auxiliary barrel 2 is connected to the bottom of the reaction kettle body 1, a first piston 3 is mounted inside the auxiliary barrel 2, a first hydraulic rod 5 is installed on the surface of the auxiliary barrel 2, and a linkage crank rod 4 is transmission-connected to the output end of the first hydraulic rod 5, one end of the linkage crank rod 4 penetrates into the inside of the auxiliary barrel 2 and is transmission-connected to the bottom of the first piston 3;
[0026] In order to avoid structural interference, the top surface of the first piston 3 is coplanar with the bottom inner wall of the reactor body 1, and the first piston 3 is clamped inside the auxiliary barrel 2;
[0027] The linkage curved rod 4 adopts an L-shaped structure, and a sealing ring is provided at the place where one end of the linkage curved rod 4 and the bottom structure of the auxiliary barrel 2 are fitted, so as to improve the sealing effect of the connection between the auxiliary barrel 2 and the linkage curved rod 4;
[0028] A material taking cylinder 6 aligned with the bottom of the first piston 3 is mounted on one side of the middle of the auxiliary material cylinder 2, and a plurality of discharge pipes 7 are mounted on the bottom of one end of the material taking cylinder 6, and sample bottles 8 are mounted outside the bottom ends of the plurality of discharge pipes 7;
[0029] In order to facilitate the user to directly observe the progress of sampling, the opening structure at the top of the sample bottle 8 is threadedly connected to the bottom end of the discharge pipe 7, and the sample bottle 8, the discharge pipe 7 and the material collection barrel 6 are all made of transparent materials.
[0030] Working principle: During use, when the polyester resin synthetic solution inside the reactor body 1 needs to be sampled, the first hydraulic rod 5 is opened, and the output end of the first hydraulic rod 5 drives the first piston 3 to move downward through the linkage crank rod 4, making way for part of the port space of the material taking barrel 6;
[0031] Then, part of the polyester resin synthetic solution in the reactor body 1 enters the auxiliary barrel 2, then enters the taking barrel 6, and finally enters the sample bottle 8 through the discharge pipe 7. At this time, the number of the discharge pipe 7 and the sample bottle 8 is not less than two.
[0032] After a certain amount of sample is collected in the sample bottle 8, the first hydraulic rod 5 is closed, and the output end of the first hydraulic rod 5 drives the first piston 3 to reset through the linkage crank rod 4, and the remaining polyester resin synthetic solution is pushed back into the interior of the reactor body 1 to continue processing. Then, the sample bottle 8 is twisted and disassembled to test the sample.
[0033] Embodiment 2
[0034] See also Figure 1-5 A reaction kettle for synthesizing polyester resin for coating, comprising a reaction kettle body 1, an auxiliary barrel 2 is connected to the bottom of the reaction kettle body 1, a first piston 3 is mounted inside the auxiliary barrel 2, a first hydraulic rod 5 is installed on the surface of the auxiliary barrel 2, and a linkage crank rod 4 is transmission-connected to the output end of the first hydraulic rod 5, one end of the linkage crank rod 4 penetrates into the inside of the auxiliary barrel 2 and is transmission-connected to the bottom of the first piston 3;
[0035] In order to avoid structural interference, the top surface of the first piston 3 is coplanar with the bottom inner wall of the reactor body 1, and the first piston 3 is clamped inside the auxiliary barrel 2;
[0036] The linkage curved rod 4 adopts an L-shaped structure, and a sealing ring is provided at the place where one end of the linkage curved rod 4 and the bottom structure of the auxiliary barrel 2 are fitted, so as to improve the sealing effect of the connection between the auxiliary barrel 2 and the linkage curved rod 4;
[0037] A material taking cylinder 6 aligned with the bottom of the first piston 3 is mounted on one side of the middle of the auxiliary material cylinder 2, and a plurality of discharge pipes 7 are mounted on the bottom of one end of the material taking cylinder 6, and sample bottles 8 are mounted outside the bottom ends of the plurality of discharge pipes 7;
[0038] In order to facilitate the user to directly observe the progress of sampling, the opening structure at the top of the sample bottle 8 is threadedly connected to the bottom end of the discharge pipe 7, and the sample bottle 8, the discharge pipe 7 and the material collection barrel 6 are all made of transparent materials;
[0039] One end of the material taking barrel 6 is in an inclined state toward the bottom of the reactor body 1, and a support seat is installed between the top surface of one end of the material taking barrel 6 and the surface of the bottom of the reactor body 1, the inner side and the surface of one end of the material taking barrel 6 are respectively clamped with the second piston 9 and a hydraulic rod 10 is installed, a sealing ring is provided at the penetration point between the output end of the hydraulic rod 10 and the end of one end of the material taking barrel 6, a support plate is installed between the shell surface of the hydraulic rod 10 and the surface of one end of the material taking barrel 6, the output end of the hydraulic rod 10 penetrates the end of one end of the material taking barrel 6 and is transmission connected with one end of the second piston 9, thereby facilitating further recovery of residual materials.
[0040] Working principle: During use, when the polyester resin synthetic solution inside the reactor body 1 needs to be sampled, the first hydraulic rod 5 is opened, and the output end of the first hydraulic rod 5 drives the first piston 3 to move downward through the linkage crank rod 4, making way for part of the port space of the material taking barrel 6;
[0041] Then, part of the polyester resin synthetic solution in the reactor body 1 enters the auxiliary barrel 2, then enters the taking barrel 6, and finally enters the sample bottle 8 through the discharge pipe 7. At this time, the number of the discharge pipe 7 and the sample bottle 8 is not less than two.
[0042] After a certain amount of sample is collected in the sample bottle 8, a hydraulic rod 10 is started, and the second piston 9 is pushed by the output end of the hydraulic rod 10, so that the second piston 9 pushes the remaining polyester resin synthetic solution in the material barrel 6 to the top of the first piston 3. Then, the first hydraulic rod 5 is closed, and the output end of the first hydraulic rod 5 drives the first piston 3 to reset through the linkage crankshaft 4, and the remaining polyester resin synthetic solution is pushed back into the interior of the reactor body 1 to continue processing. Then, the sample bottle 8 is twisted and disassembled to detect the sample.
[0043] Embodiment 3
[0044] See also Figure 1-5 A reaction kettle for synthesizing polyester resin for coating, comprising a reaction kettle body 1, an auxiliary barrel 2 is connected to the bottom of the reaction kettle body 1, a first piston 3 is mounted inside the auxiliary barrel 2, a first hydraulic rod 5 is installed on the surface of the auxiliary barrel 2, and a linkage crank rod 4 is transmission-connected to the output end of the first hydraulic rod 5, one end of the linkage crank rod 4 penetrates into the inside of the auxiliary barrel 2 and is transmission-connected to the bottom of the first piston 3;
[0045] In order to avoid structural interference, the top surface of the first piston 3 is coplanar with the bottom inner wall of the reactor body 1, and the first piston 3 is clamped inside the auxiliary barrel 2;
[0046] The linkage curved rod 4 adopts an L-shaped structure, and a sealing ring is provided at the place where one end of the linkage curved rod 4 and the bottom structure of the auxiliary barrel 2 are fitted, so as to improve the sealing effect of the connection between the auxiliary barrel 2 and the linkage curved rod 4;
[0047] A material taking cylinder 6 aligned with the bottom of the first piston 3 is mounted on one side of the middle of the auxiliary material cylinder 2, and a plurality of discharge pipes 7 are mounted on the bottom of one end of the material taking cylinder 6, and sample bottles 8 are mounted outside the bottom ends of the plurality of discharge pipes 7;
[0048] In order to facilitate the user to directly observe the progress of sampling, the opening structure at the top of the sample bottle 8 is threadedly connected to the bottom end of the discharge pipe 7, and the sample bottle 8, the discharge pipe 7 and the material collection barrel 6 are all made of transparent materials;
[0049] An auxiliary material collection component 11 is provided at the bottom of the sample bottle 8 . The auxiliary material collection component 11 is composed of an auxiliary collection bottle and a connecting valve tube mounted on the top of the auxiliary collection bottle. One end of the connecting valve tube is mounted on the inner side of the bottom of the sample bottle 8 .
[0050] Working principle: During use, when the polyester resin synthetic solution inside the reactor body 1 needs to be sampled, the first hydraulic rod 5 is opened, and the output end of the first hydraulic rod 5 drives the first piston 3 to move downward through the linkage crank rod 4, making way for part of the port space of the material taking barrel 6;
[0051] Then, part of the polyester resin synthetic solution in the reactor body 1 enters the auxiliary barrel 2, then enters the taking barrel 6, and finally enters the sample bottle 8 through the discharge pipe 7. At this time, the number of the discharge pipe 7 and the sample bottle 8 is not less than two.
[0052] After a certain amount of sample is collected in the sample bottle 8, the first hydraulic rod 5 is closed, and the output end of the first hydraulic rod 5 drives the first piston 3 to reset through the linkage crankshaft 4, and the remaining polyester resin synthetic solution is pushed back to the interior of the reactor body 1 to continue processing. Then, the valve of the connecting valve pipe inside the auxiliary material collection component 11 is opened, and the space inside the sample bottle 8 is the same as the space of the auxiliary collection bottle. The sample flows down to the internal space of the auxiliary material collection component 11, and then the remaining material inside the material barrel 6 enters the interior of the sample bottle 8 through the discharge pipe 7 again for collection. Subsequently, the sample bottle 8 is disassembled by twisting and testing the sample.
[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reaction kettle for synthesizing polyester resin for coating, comprising a reaction kettle body (1), characterized in that: The bottom of the reactor body (1) is connected to an auxiliary barrel (2), a first piston (3) is mounted inside the auxiliary barrel (2), a first hydraulic rod (5) is mounted on the surface of the auxiliary barrel (2), and the output end of the first hydraulic rod (5) is transmission-connected to a linkage crankshaft (4), one end of the linkage crankshaft (4) passes through the interior of the auxiliary barrel (2) and is transmission-connected to the bottom of the first piston (3); A material taking cylinder (6) aligned with the bottom of the first piston (3) is mounted on one side of the middle of the auxiliary material cylinder (2); a plurality of discharge pipes (7) are mounted on the bottom of one end of the material taking cylinder (6); and sample bottles (8) are mounted outside the bottom ends of the plurality of discharge pipes (7).
2. The reaction kettle for synthesizing polyester resin for coating according to claim 1, characterized in that: The top surface of the first piston (3) is arranged coplanar with the bottom inner wall of the reactor body (1), and the first piston (3) is clamped inside the auxiliary barrel (2).
3. The reaction kettle for synthesizing polyester resin for coating according to claim 1, characterized in that: The linkage bent rod (4) adopts an L-shaped structure, and a sealing ring is provided at the place where one end of the linkage bent rod (4) and the bottom structure of the auxiliary barrel (2) are fitted.
4. The reaction kettle for synthesizing polyester resin for coating according to claim 1, characterized in that: The opening structure at the top of the sample bottle (8) is threadedly connected to the bottom end of the discharge pipe (7); the sample bottle (8), the discharge pipe (7) and the material collection barrel (6) are all made of transparent materials.
5. The reaction kettle for synthesizing polyester resin for coating according to claim 1, characterized in that: One end of the material taking barrel (6) is in an inclined state toward the bottom of the reactor body (1), and a support seat is installed between the top surface of one end of the material taking barrel (6) and the bottom surface of the reactor body (1).
6. The reaction kettle for synthesizing polyester resin for coating according to claim 1, characterized in that: The inner side and the surface of one end of the material taking barrel (6) are respectively clamped with a second piston (9) and a hydraulic rod (10). The output end of the hydraulic rod (10) passes through the end of one end of the material taking barrel (6) and is drivingly connected to one end of the second piston (9).
7. The reaction kettle for synthesizing polyester resin for coating according to claim 6, characterized in that: A sealing ring is provided at the penetration point between the output end of the hydraulic rod (10) and the end of one end of the material taking barrel (6), and a support plate is installed between the shell surface of the hydraulic rod (10) and the surface of one end of the material taking barrel (6).
8. The reaction kettle for synthesizing polyester resin for coating according to claim 1, characterized in that: An auxiliary material collection component (11) is provided at the bottom of the sample bottle (8), and the auxiliary material collection component (11) is composed of an auxiliary collection bottle and a connecting valve tube mounted on the top of the auxiliary collection bottle, and one end of the connecting valve tube is mounted on the inner side of the bottom of the sample bottle (8).
Citation Information
Patent Citations
Polyester resin synthesis reaction kettle
CN214234026U