Electric dust collecting and discharging device for reducing kiln head dust

By designing a detachable plate and cleaning mechanism in the electric dust collector, the problem of the inability to disassemble the electric dust collector and dust accumulation in the filter grid is solved, and convenient maintenance and efficient dust removal of the equipment are achieved.

CN222490455UActive Publication Date: 2025-02-18LONGNAN RUNJI CEMENT CO LTD
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Patent Information

Application Number
CN202420115196.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2025-02-18
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

The existing electrical dust collector cannot be disassembled, which makes it difficult to repair and replace when the plate limit channel steel is damaged. At the same time, dust accumulation after the filter is used for a long time, reducing the filtration effect, affecting the practicality of the equipment.

Method used

An electrical dust collection and discharge device including a detachable plate and a cleaning mechanism is designed. The detachable plate is used in combination with the sealing groove to ensure sealing during maintenance; the cleaning mechanism drives the brush to rotate through the internal ring to clean the dust on the filter, and collects the dust into the discharge box through the discharge groove. .

Benefits of technology

It realizes convenient maintenance and replacement of plate limit channel steel, improves the sealing and dust removal efficiency of the electric dust collector, extends the service life of the equipment, and avoids the impact of dust accumulation on the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an electric dust collecting and discharging device for reducing kiln head dust, which belongs to the technical field of electric dust collecting and discharging devices and comprises an electric dust collector main body, polar plate limiting channel steel is arranged inside the electric dust collector main body, a filter screen is fixedly connected inside the electric dust collector main body, and a detachable plate is arranged on the outer side of the electric dust collector main body. And a detachable mechanism is arranged in the electric dust collector main body. The electric dust collector has the beneficial effects that the detachable plate can be detached from the electric dust collector main body through the arrangement of the detachable mechanism, so that the polar plate limiting channel steel can be conveniently maintained and replaced, the sealing performance of the electric dust collector main body is ensured, and the cleaning mechanism is arranged to drive the brush to rotate, so that the cleaning efficiency is improved. According to the electric dust collector, the filter screen is arranged in the electric dust collector body, dust pollutants on the surface of the filter screen can be swept, the swept dust can fall into the discharging box through the discharging groove, and the phenomenon that the dust pollutants are accumulated in the electric dust collector body is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric dust collecting and discharging devices, in particular to an electric dust collecting and discharging device for reducing kiln head dust. Background Art

[0002] Cement production generally uses electrostatic precipitators and bag dust collectors as the main dust collection equipment. For a long time, the application research of electrostatic precipitators in cement plant dust collection has received widespread attention. The electrostatic precipitator is a dust removal equipment that charges dust particles during the ionization of dust-containing gas through a high-voltage electric field, and deposits dust particles on the dust collector under the action of the electric field force, separating dust particles from dust-containing gas.

[0003] After searching, a Chinese patent discloses an electric dust collector and discharge device for reducing kiln head dust (authorization announcement number CN217249723U), which includes an electric dust collector body, a waste heat boiler discharge box connected to the input end thereof, a filter screen slidably connected to the inner wall of the waste heat boiler discharge box, a discharge pipe connected to the output end of the waste heat boiler discharge box, a dust collecting pipe connected to the inner wall bearing of the discharge pipe, a fan blade arranged in an inclined circular array on the inner wall of the dust collecting pipe, and a rotating assembly welded to the outer wall of the dust collecting pipe; the rotating assembly includes a driven gear welded to the dust collecting pipe, a driving gear is connected to the outer wall of the driven gear, a rotating shaft is welded at the center of the driving gear, and a motor is welded to the input end of the rotating shaft. Although the patented technology can effectively avoid the low dust removal efficiency of the existing device by directly absorbing the dust pollutants discharged by the waste heat boiler through the provided rotating assembly, the filter screen and the fan blade, the device is conducive to filtering and screening the dust pollutants before dust removal, thereby improving the dust removal efficiency of the device.

[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that in the prior art, a plate limiting channel steel is arranged in the electrostatic precipitator to avoid that the distance between the cathode and the anode is too small, and the high-voltage power supply causes induction to reduce its dust removal effect. However, the existing electrostatic precipitator cannot be disassembled. When the plate limiting channel steel is damaged, it is difficult for the staff to replace or repair the plate limiting channel steel in the sealed electrostatic precipitator. At the same time, the prior art uses a filter net to achieve preliminary filtration of dust. However, after long-term use, the surface of the filter net will be covered with a lot of dust, which will reduce the filtering effect of the filter net and greatly reduce the practicability of the equipment. Utility Model Content

[0005] In view of the problems in the prior art: the existing electrostatic precipitator cannot be disassembled, and when the plate limiting channel steel is damaged, it is difficult for the staff to replace or repair the plate limiting channel steel in the sealed electrostatic precipitator; at the same time, the prior art uses a filter net to achieve preliminary filtration of dust, but after long-term use, the surface of the filter net will be covered with a lot of dust, which will reduce the filtering effect of the filter net and greatly reduce the practicability of the equipment. The main purpose of the utility model is to provide an electrostatic dust collector emission device for reducing kiln head dust.

[0006] The technical solution of the utility model is as follows: an electrostatic dust collector emission device for reducing kiln head dust, comprising an electrostatic precipitator body, a plate limiting channel steel is arranged inside the electrostatic precipitator body, a filter screen is fixedly connected to the inside of the electrostatic precipitator body, a detachable plate is arranged on the outside of the electrostatic precipitator body, a detachable mechanism is arranged inside the electrostatic precipitator body, and a cleaning mechanism is arranged on the side of the electrostatic precipitator body away from the detachable mechanism.

[0007] As a preferred embodiment, the detachable mechanism includes a sealing ring fixedly connected to the inside of the detachable plate, a sealing groove is provided on the side of the electrostatic precipitator body close to the detachable plate, the sealing groove is snap-fitted with the sealing ring, the electrostatic precipitator body and both sides of the detachable plate are fixedly connected with fixed blocks, a screw is provided between the two fixed blocks, both ends of the screw are threadedly connected with nuts, and the nuts are in conflict with the corresponding fixed blocks.

[0008] As a preferred embodiment, the detachable mechanism also includes two support blocks fixedly connected on both sides of the detachable plate, a rotating shaft is fixedly connected between the two support blocks, the outer sides of the rotating shaft are rotatably connected with rotating plates, both ends of the outer sides of the rotating shaft are sleeved with torsion springs, one end of the torsion spring is fixedly connected to the rotating plate, and the other end of the torsion spring is fixedly connected to the support blocks, and both ends inside the electric dust collector body are provided with card slots used in conjunction with the rotating plates, and the rotating plates are card-engaged with the corresponding card slots.

[0009] As a preferred embodiment, the cleaning mechanism includes a fixed ring fixedly connected to the inner wall of the electric dust collector body, one side of the fixed ring is rotatably connected to an inner gear ring, the inner wall of the inner gear ring is fixedly connected to three brushes, one end of each brush is in contact with the filter, a discharge trough is provided at the bottom end of the electric dust collector body, and a discharge box is fixedly connected to the bottom of the electric dust collector body.

[0010] As a preferred embodiment, a waste heat boiler discharge bin is fixedly connected to the outer side of the electrostatic precipitator body, a discharge pipe is fixedly connected to the side of the waste heat boiler discharge bin away from the electrostatic precipitator body, a dust collecting pipe is rotatably connected to the side of the discharge pipe away from the waste heat boiler discharge bin, and fan blades are fixedly installed inside the dust collecting pipe.

[0011] As a preferred embodiment, a second servo motor is fixedly mounted on the top of the inner wall of the electric precipitator body, and an output shaft of the second servo motor is fixedly connected with a gear, and the gear is meshingly connected with an inner gear ring.

[0012] As a preferred embodiment, a first servo motor is arranged on the outside of the electric precipitator body, and the output shaft of the first servo motor is connected to the dust collecting pipe through a transmission belt.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, the detachable plate can be disassembled from the main body of the electric dust collector through the provision of the detachable plate, so as to facilitate the maintenance and replacement of the electrode plate limiting channel steel, and the sealing groove and the sealing ring can be used in combination to increase the sealing of the connection between the detachable plate and the main body of the electric dust collector, thereby ensuring convenient maintenance while also ensuring the sealing inside the main body of the electric dust collector, and the screw and nut can be used in combination to make the connection between the detachable plate and the main body of the electric dust collector tighter, further improving the sealing of the main body of the electric dust collector, and the torsion spring can drive the rotation of the rotating plate, thereby disengaging the rotating plate from the corresponding slot, so as to facilitate the disassembly of the detachable plate, further improving the convenience of repairing the electrode plate limiting channel steel.

[0015] 2. In the utility model, the rotation of the inner gear ring can drive the rotation of the brush, thereby cleaning the dust pollutants on the surface of the filter screen, and the setting of the discharge chute can make the cleaned dust fall into the discharge box, thereby avoiding the accumulation of dust pollutants in the main body of the electrostatic precipitator, thereby avoiding affecting the normal operation of the main body of the electrostatic precipitator. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides an overall stereoscopic diagram of an electric dust collecting and discharging device for reducing kiln head dust;

[0017] Figure 2 The utility model provides a schematic diagram of the interior of the electric dust collector body of an electric dust collector discharge device for reducing kiln head dust;

[0018] Figure 3 The utility model provides an outer side view of the main body of an electric dust collector of an electric dust collector discharge device for reducing kiln head dust;

[0019] Figure 4 The utility model provides a schematic diagram of the cleaning mechanism structure of an electric dust collecting and discharging device for reducing kiln head dust;

[0020] Figure 5The utility model provides an electric dust collection and emission device for reducing kiln head dust Figure 2 Enlarged view of point A in the middle.

[0021] Legend: 1. Electrostatic precipitator body; 2. Brush; 3. Waste heat boiler discharge bin; 4. Discharge pipe; 5. Dust collecting pipe; 6. Fan blades; 7. First servo motor; 8. Discharge box; 9. Second servo motor; 10. Plate limit channel steel; 11. Fixed ring; 12. Filter screen; 13. Discharge chute; 14. Removable plate; 15. Support block; 16. Rotating shaft; 17. Rotating plate; 18. Slot; 19. Sealing groove; 20. Sealing ring; 21. Nut; 22. Fixed block; 23. Screw; 24. Gear; 25. Inner gear ring. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0023] Reference Figure 1-5 An electrostatic precipitator emission device for reducing kiln head dust includes an electrostatic precipitator body 1, a plate limiting channel steel 10 is arranged inside the electrostatic precipitator body 1, a filter screen 12 is fixedly connected inside the electrostatic precipitator body 1, a detachable plate 14 is arranged on the outside of the electrostatic precipitator body 1, a detachable mechanism is arranged inside the electrostatic precipitator body 1, and a cleaning mechanism is arranged on the side of the electrostatic precipitator body 1 away from the detachable mechanism.

[0024] By setting the electrode plate limiting channel steel 10, it can be avoided that the distance between the cathode and the anode in the electrostatic precipitator body 1 is too small, and the high-voltage power supply is prone to cause induction and reduce its dust removal effect. By setting the filter net 12, the dust pollutants discharged from the waste heat boiler discharge bin 3 can be primarily filtered, thereby improving the dust removal efficiency of the electrostatic precipitator body 1.

[0025] Reference Figure 2 and Figure 3 The detachable mechanism includes a sealing ring 20 fixedly connected to the inside of the detachable plate 14. A sealing groove 19 is provided on the side of the electrostatic precipitator body 1 close to the detachable plate 14. The sealing groove 19 is engaged with the sealing ring 20. The electrostatic precipitator body 1 and both sides of the detachable plate 14 are fixedly connected with fixed blocks 22. A screw 23 is provided between the two fixed blocks 22. Both ends of the screw 23 are threadedly connected with nuts 21, and the nuts 21 are in conflict with the corresponding fixed blocks 22.

[0026] By setting the removable plate 14, the removable plate 14 can be removed from the electrostatic precipitator body 1 to facilitate the maintenance and replacement of the electrode plate limiting channel steel 10, and the sealing groove 19 and the sealing ring 20 can be used in conjunction with each other to increase the sealing performance of the connection between the removable plate 14 and the electrostatic precipitator body 1, thereby ensuring convenient maintenance while also ensuring the sealing performance inside the electrostatic precipitator body 1, and the screw 23 and the nut 21 can be used in conjunction with each other to make the connection between the removable plate 14 and the electrostatic precipitator body 1 tighter, thereby further improving the sealing performance of the electrostatic precipitator body 1.

[0027] Reference Figure 5 The detachable mechanism also includes two support blocks 15 fixedly connected to both sides of the detachable plate 14, a rotating shaft 16 is fixedly connected between the two support blocks 15, and a rotating plate 17 is rotatably connected to the outer side of the rotating shaft 16. Both ends of the outer side of the rotating shaft 16 are sleeved with torsion springs, one end of the torsion spring is fixedly connected to the rotating plate 17, and the other end of the torsion spring is fixedly connected to the support block 15. Both ends of the inside of the electrostatic precipitator body 1 are provided with card slots 18 used in conjunction with the rotating plate 17, and the rotating plates 17 are card-engaged with the corresponding card slots 18.

[0028] When the removable plate 14 needs to be disassembled, it is only necessary to pull the handle on the rotating plate 17. The torsion spring can drive the rotating plate 17 to rotate, and then the rotating plate 17 can be disengaged from the corresponding slot 18, so as to facilitate the disassembly of the removable plate 14 and the replacement or repair of the plate limiting channel steel 10.

[0029] Reference Figure 4 The cleaning mechanism includes a fixed ring 11 fixedly connected to the inner wall of the electric dust collector body 1, one side of the fixed ring 11 is rotatably connected to an inner gear ring 25, and three brushes 2 are fixedly connected to the inner wall of the inner gear ring 25, one end of the brushes 2 are in contact with the filter screen 12, a discharge trough 13 is opened at the bottom end of the electric dust collector body 1, and a discharge box 8 is fixedly connected to the bottom of the electric dust collector body 1.

[0030] The rotation of the inner gear ring 25 can drive the rotation of the brush 2, thereby cleaning the dust pollutants on the surface of the filter 12, and the setting of the discharge chute 13 can make the cleaned dust fall into the discharge box 8, thereby avoiding the accumulation of dust pollutants in the electrostatic precipitator body 1, thereby avoiding affecting the normal operation of the electrostatic precipitator body 1.

[0031] Reference Figure 1 The outside of the electrostatic precipitator body 1 is fixedly connected to a waste heat boiler discharge bin 3, the side of the waste heat boiler discharge bin 3 away from the electrostatic precipitator body 1 is fixedly connected to a discharge pipe 4, the side of the discharge pipe 4 away from the waste heat boiler discharge bin 3 is rotatably connected to a dust collecting pipe 5, and a fan blade 6 is fixedly installed inside the dust collecting pipe 5.

[0032] The rotation of the fan blades 6 can form a small vortex in the dust collecting tube 5 , causing the ultrafine dust to collide with the large dust particles and gather together, and finally form coarse particles to facilitate filtering by the filter screen 12 .

[0033] Reference Figure 4 A second servo motor 9 is fixedly mounted on the top of the inner wall of the electrostatic precipitator body 1 , and a gear 24 is fixedly connected to the output shaft of the second servo motor 9 , and the gear 24 is meshedly connected with the inner gear ring 25 .

[0034] The rotation of the output shaft of the second servo motor 9 can drive the gear 24 to rotate, and further drive the inner gear ring 25 to rotate, so that power transmission can be achieved.

[0035] Reference Figure 4 A first servo motor 7 is arranged outside the electrostatic precipitator body 1, and the output shaft of the first servo motor 7 is connected to the dust collecting pipe 5 through a transmission belt.

[0036] The rotation of the output shaft of the first servo motor 7 can drive the transmission belt to rotate, and further drive the dust collecting tube 5 and the fan blades 6 to rotate.

[0037] Working principle: through the setting of the detachable plate 14, the detachable plate 14 can be removed from the electric dust collector body 1, so as to facilitate the maintenance and replacement of the plate limiting channel steel 10, and through the cooperation of the sealing groove 19 and the sealing ring 20, the sealing performance of the connection between the detachable plate 14 and the electric dust collector body 1 can be increased, thereby ensuring the convenience of maintenance while also ensuring the sealing performance in the electric dust collector body 1, and through the cooperation of the screw 23 and the nut 21, the connection between the detachable plate 14 and the electric dust collector body 1 can be made tighter, further improving the sealing performance of the electric dust collector body 1, and through the action of the torsion spring, the rotation of the rotating plate 17 can be driven, and then the rotating plate 17 can be connected with the corresponding card slot 18, thereby further improving the sealing performance between the detachable plate 14 and the electric dust collector body 1, thereby ensuring the normal use of the electric dust collector body 1;

[0038] When the filter 12 needs to be cleaned, the second servo motor 9 can be controlled to start, which can drive the gear 24 to rotate, and then drive the inner ring 25 to rotate. The rotation of the inner ring 25 can drive the brush 2 to rotate, and then the dust pollutants on the surface of the filter 12 can be cleaned. Through the setting of the discharge chute 13, the cleaned dust can fall into the discharge box 8, so as to avoid the accumulation of dust pollutants in the electrostatic precipitator body 1, thereby avoiding the normal influence of the electrostatic precipitator body 1.

[0039] The above are only preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An electrostatic dust collector and discharge device for reducing kiln dust, comprising an electrostatic dust collector body (1), characterized in that: The electrostatic precipitator body (1) is provided with a plate limiting channel steel (10) inside, a filter screen (12) is fixedly connected inside the electrostatic precipitator body (1), a detachable plate (14) is provided on the outside of the electrostatic precipitator body (1), a detachable mechanism is provided inside the electrostatic precipitator body (1), and a cleaning mechanism is provided on a side of the electrostatic precipitator body (1) away from the detachable mechanism.

2. The electrostatic dust collector and discharge device for reducing kiln dust according to claim 1 is characterized in that: The detachable mechanism comprises a sealing ring (20) fixedly connected to the inside of the detachable plate (14); a sealing groove (19) is provided on a side of the electrostatic precipitator body (1) close to the detachable plate (14); the sealing groove (19) is engaged with the sealing ring (20); both sides of the electrostatic precipitator body (1) and the detachable plate (14) are fixedly connected with fixing blocks (22); a screw rod (23) is provided between the two fixing blocks (22); nuts (21) are threadedly connected to both ends of the screw rod (23); and the nuts (21) are in contact with the corresponding fixing blocks (22).

3. The electrostatic dust collector and discharge device for reducing kiln dust according to claim 2 is characterized in that: The detachable mechanism further comprises two support blocks (15) fixedly connected to both sides of the detachable plate (14); a rotating shaft (16) is fixedly connected between the two support blocks (15); a rotating plate (17) is rotatably connected to the outer side of the rotating shaft (16); torsion springs are sleeved on both ends of the outer side of the rotating shaft (16); one end of the torsion spring is fixedly connected to the rotating plate (17); the other end of the torsion spring is fixedly connected to the support block (15); and slots (18) for use with the rotating plate (17) are provided at both ends of the interior of the electric precipitator body (1), and the rotating plates (17) are snap-fitted to the corresponding slots (18).

4. The electrostatic dust collector and discharge device for reducing kiln dust according to claim 1 is characterized in that: The cleaning mechanism comprises a fixing ring (11) fixedly connected to the inner wall of the electric precipitator body (1), one side of the fixing ring (11) is rotatably connected to an inner gear ring (25), the inner wall of the inner gear ring (25) is fixedly connected to three brushes (2), one end of each of the brushes (2) is in contact with a filter screen (12), a material discharge trough (13) is provided at the bottom end of the electric precipitator body (1), and a material discharge box (8) is fixedly connected to the bottom of the electric precipitator body (1).

5. The electrostatic dust collector and discharge device for reducing kiln dust according to claim 1 is characterized in that: The outside of the electrostatic precipitator body (1) is fixedly connected to a waste heat boiler discharge bin (3); a side of the waste heat boiler discharge bin (3) away from the electrostatic precipitator body (1) is fixedly connected to a discharge pipe (4); a side of the discharge pipe (4) away from the waste heat boiler discharge bin (3) is rotatably connected to a dust collecting pipe (5); a fan blade (6) is fixedly installed inside the dust collecting pipe (5).

6. The electrostatic dust collector and discharge device for reducing kiln dust according to claim 4 is characterized in that: A second servo motor (9) is fixedly mounted on the top end of the inner wall of the electrostatic precipitator body (1); an output shaft of the second servo motor (9) is fixedly connected to a gear (24); and the gear (24) is meshingly connected to an inner gear ring (25).

7. The electrostatic dust collector and discharge device for reducing kiln dust according to claim 5 is characterized in that: A first servo motor (7) is arranged outside the electric precipitator body (1), and an output shaft of the first servo motor (7) is connected to the dust collecting pipe (5) via a transmission belt.

Citation Information

Patent Citations

  • Electric dust collecting and discharging device for reducing kiln head dust

    CN217249723U