Automatic sorting device based on visual identification

Abstract

The utility model provides an automatic sorting device based on visual identification, which relates to the technical field of sorting equipment, is used for the automatic sorting device, and comprises a sorting mechanism, a screening mechanism is arranged on the bottom side of the sorting mechanism, the sorting mechanism comprises two supporting plates, a group of guide rollers are movably inserted between the opposite sides of the two supporting plates, and the guide rollers are arranged on the two supporting plates. A conveying belt is in transmission connection between the outer surface walls of one set of guide rollers, a first motor is fixedly installed on one side of the outer wall of one of the two supporting plates, and the output end of the first motor is fixedly connected with one end of the outer wall of one guide roller. By arranging a color sensor, the colors of litchis can be distinguished, then detected data are transmitted to a PLC, then the PLC controls the rotating direction of a second motor, the second motor drives a rotating plate to rotate when rotating, the rotating inclination directions of the rotating plate are different, and under the action of gravity, the litchis can be driven to rotate by the rotating plate. And the screened litchis can slide down to two sides, so that the litchis cannot be damaged.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic sorting equipment, in particular to an automatic sorting device based on visual recognition. Background Art

[0002] Automatic sorting equipment is an automatically controlled sorting device. It consists of a control device that receives sorting instructions, a conveying device that takes out the arriving goods, a device that sorts the goods, and a temporary storage device for storing the goods. The sorting operation only requires inputting the sorting instructions to the control device through the keyboard, and the rest is all completed by the device.

[0003] For example, Chinese patent announcement number: CN217165395U discloses an automatic sorting device based on visual recognition, including four support columns, support plates are fixedly connected between the four support columns, a rotating shaft is rotatably connected to the inner wall of each support column, a rotating drum is fixedly connected to the opposite end of each two rotating shafts, a conveyor belt is transmission-connected to the two drums, one of the rotating shafts is provided with a driving device, a support rod is fixedly connected to the outer wall of each two support columns, a bracket is fixedly connected to the upper side walls of the two support rods, a lens bracket is fixedly connected to the bottom side wall of the bracket, a lens is fixedly connected to the bottom side wall of the lens bracket, and a visual recognition sensor and a controller are fixedly connected to the upper side wall of the bracket. The device has a simple structure, is easy to operate, reduces manpower input, and saves costs.

[0004] In the above patent, although the device has a simple structure, is easy to operate, reduces manpower input and saves costs, the device pushes the litchis down through an electric push plate during the process of sorting the litchis. In the process of pushing the litchis, the litchis are likely to be damaged, thereby affecting the quality of the litchis. Therefore, a new automatic sorting device is needed. Summary of the invention

[0005] In view of this, the purpose of the present invention is to provide an automatic sorting device based on visual recognition to solve all or one of the problems mentioned in the above background technology.

[0006] Based on the above purpose, the utility model provides an automatic sorting device based on visual recognition, comprising: a sorting mechanism, wherein a screening mechanism is arranged at the bottom side of the sorting mechanism;

[0007] The sorting mechanism includes two support plates, a group of guide rollers are movably inserted between opposite sides of the two support plates, a transmission belt is transmission-connected between the outer walls of a group of guide rollers, a first motor is fixedly installed on one side of the outer wall of one of the two support plates, and the output end of the first motor is fixedly connected to one end of the outer wall of one of the guide rollers, a U-shaped frame is fixedly installed on the top of the two support plates, a color sensor is fixedly installed on one side of the outer wall of the U-shaped frame, a PLC controller is fixedly installed on the top of the U-shaped frame, and the PLC controller is electrically connected to the color sensor, an L-shaped frame is fixedly installed on one side of the outer wall of the two support plates, a second motor is fixedly installed on one side of the outer wall of the L-shaped frame, a rotating shaft is movably inserted on the inner wall of the L-shaped frame, one end of the outer wall of the rotating shaft is fixedly connected to the output end of the second motor, and a rotating plate is fixedly installed on the top of the rotating shaft.

[0008] Optionally, the screening mechanism includes a screening box, two groups of springs are fixedly installed on the bottom of the screening box, bottom plates are fixedly installed on the bottom of the two groups of springs, two screen plates are arranged on the inner wall of the screening box, and a vibration motor is fixedly installed on one side of the outer wall of the screening box.

[0009] Optionally, a defective product box is provided at the bottom of the two support plates, and the defective product box is located at the bottom of the rotating plate.

[0010] Optionally, a group of anti-roll grooves are provided on the outer wall of the conveyor belt, and the distances between each anti-roll groove are equal.

[0011] Optionally, two limit plates are fixedly mounted on the top of the two support plates, and each two limit plates are respectively located on both sides of the outer wall of the U-shaped frame.

[0012] Optionally, a water tank is fixedly installed at the bottom of the two support plates, the bottom of the water tank is fixedly connected to a pump, and the output end of the pump is fixedly connected to a nozzle.

[0013] Optionally, a water filling end is arranged at the top of the water tank, and a top cover is arranged at the top of the water filling end.

[0014] Optionally, the screening box is arranged at the bottom of the L-shaped frame.

[0015] The utility model provides an automatic sorting device based on visual recognition. When in use, a color sensor is provided to distinguish the colors of lychees, and then the detected data is transmitted to a PLC controller, and then the PLC controller controls the steering of a second motor. When the second motor rotates, it drives a rotating plate to rotate. The rotating plate rotates in different inclination directions. Under the action of gravity, the screened lychees can slide to both sides, and the lychees will not be damaged.

[0016] The utility model provides an automatic sorting device based on visual recognition. When in use, the sorted high-quality products can be screened twice through a screening mechanism, so that the size of the high-quality products can be screened, thereby improving the practicality and portability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A main structural stereogram of an automatic sorting device based on visual recognition provided by the utility model;

[0019] Figure 2 A structural stereogram of a main view of a sorting mechanism in an automatic sorting device based on visual recognition provided by the utility model;

[0020] Figure 3 A structural stereogram of part of an automatic sorting device based on visual recognition provided by the utility model;

[0021] Figure 4 The utility model provides a three-dimensional structural diagram of a screening mechanism in an automatic sorting device based on visual recognition.

[0022] in:

[0023] 1. Sorting mechanism; 101. Support plate; 102. Guide roller; 103. Conveyor belt; 104. First motor; 105. U-shaped frame; 106. Color sensor; 107. PLC controller; 108. L-shaped frame; 109. Second motor; 110. Rotating shaft; 111. Rotating plate; 112. Defective box; 113. Anti-roll groove; 114. Limiting plate; 115. Water tank; 116. Pump; 117. Nozzle; 118. Water injection end; 119. Top cover; 2. Screening mechanism; 201. Screening box; 202. Spring; 203. Bottom plate; 204. Screen plate; 205. Vibrating motor. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

[0025] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the utility model should be the common meanings understood by people with ordinary skills in the field to which the disclosure belongs. The "first", "second" and similar words used in the present disclosure do not represent any order, quantity or importance, but are only used to distinguish different components. "Including" or "comprising" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0026] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides an automatic sorting device based on visual recognition, which is used for an automatic sorting device, comprising: a sorting mechanism 1, a screening mechanism 2 is arranged on the bottom side of the sorting mechanism 1;

[0027] The sorting mechanism 1 includes two support plates 101, a group of guide rollers 102 are movably inserted between the opposite sides of the two support plates 101, a transmission belt 103 is connected between the outer walls of the group of guide rollers 102, a first motor 104 is fixedly installed on one side of the outer wall of one of the two support plates 101, and the output end of the first motor 104 is fixedly connected to one end of the outer wall of one of the guide rollers 102, a U-shaped frame 105 is fixedly installed on the top of the two support plates 101, and a color A color sensor 106 and a PLC controller 107 are fixedly installed on the top of the U-shaped frame 105, and the PLC controller 107 is electrically connected to the color sensor 106. An L-shaped frame 108 is fixedly installed on one side of the outer wall of the two support plates 101, and a second motor 109 is fixedly installed on one side of the outer wall of the L-shaped frame 108. A rotating shaft 110 is movably inserted into the inner wall of the L-shaped frame 108, and one end of the outer wall of the rotating shaft 110 is fixedly connected to the output end of the second motor 109, and a rotating plate 111 is fixedly installed on the top of the rotating shaft 110.

[0028] The working principle here is: starting the first motor 104 will drive the guide roller 102 to rotate, and then drive the conveyor belt 103 to rotate. When the conveyor belt 103 rotates, it can drive the lychees to be transported forward. During the transportation process, the color sensor 106 will identify the color of the lychees, and then transmit the identified information to the PLC controller 107. The PLC controller 107 will control the second motor 109 according to the set information. If the color meets the standard, the second motor 109 will be controlled to rotate forward, and the rotating plate 111 will tilt to the right, and the qualified products will fall into the screening mechanism 2 at the bottom. If the color does not meet the standard, the second motor 109 will be controlled to rotate reversely, and the rotating plate 111 will tilt to the left, thereby achieving the purpose of sorting.

[0029] Embodiment 2, as Figure 1-Figure 4 As shown, the screening mechanism 2 includes a screening box 201, two groups of springs 202 are fixedly installed at the bottom of the screening box 201, and bottom plates 203 are fixedly installed at the bottoms of the two groups of springs 202. Two sieve plates 204 are arranged on the inner surface wall of the screening box 201, and a vibration motor 205 is fixedly installed on one side of the outer wall of the screening box 201. A defective box 112 is arranged at the bottom of the two support plates 101, and the defective box 112 is located at the bottom of the rotating plate 111. A group of anti-roll grooves 113 are arranged on the outer surface wall of the conveyor belt 103, and each anti-roll groove 113 The distances between them are equal, two limit plates 114 are fixedly installed on the top of the two support plates 101, and each two limit plates 114 are respectively located on both sides of the outer wall of the U-shaped frame 105, a water tank 115 is fixedly installed on the bottom of the two support plates 101, a pump 116 is fixedly connected to the bottom of the water tank 115, and a nozzle 117 is fixedly connected to the output end of the pump 116, a water injection end 118 is arranged on the top of the water tank 115, a top cover 119 is arranged on the top of the water injection end 118, and the screening box 201 is arranged at the bottom of the L-shaped frame 108.

[0030] The working principle here is: when the vibration motor 205 is started, vibration will be emitted. Since a spring 202 is provided at the bottom of the screening box 201, the vibration motor 205 will drive the screening box 201 to vibrate when vibrating. At this time, the lychees in the sieve plate 204 can be screened, and the smaller lychees will be screened from the top sieve plate 204 to the bottom sieve plate 204, thereby achieving the purpose of screening the size of the lychees. The lychees that do not meet the color standards will be collected in the defective box 112. The anti-roll groove 113 can prevent the lychees from rolling, and the limit plate 114 can prevent the lychees from rolling off the conveyor belt 103. When the pump 116 is started, the cleaning water in the water tank 115 will be drawn and then sprayed out through the nozzle 117. The sprayed cleaning water can be used to rinse the lychees. Open the top cover 119 and add flushing water to the water tank 115 through the water injection end 118.

[0031] Working principle: When in use, put the lychees on the conveyor belt 103, start the first motor 104, which will drive the guide roller 102 to rotate, and then drive the conveyor belt 103 to rotate. When the conveyor belt 103 rotates, it can drive the lychees to be transported forward, and the anti-roll groove 113 is set on the conveyor belt 103 to prevent the lychees from rolling around and causing damage to the lychees. During the transportation process, the color sensor 106 will identify the color of the lychees, and then transmit the identified information to the PLC controller 107. The PLC controller 107 will control the second motor 109 according to the set information. If the color meets the standard, the second motor 109 will be controlled to rotate forward, and the rotating plate 111 will tilt to the right, and the qualified products will fall into the screening mechanism 2 at the bottom. When the vibration motor 205 is started, vibration will be emitted. Since a spring 202 is provided at the bottom of the screening box 201, the vibration motor 205 will drive the screening box 201 to vibrate when vibrating. At this time, the lychees in the sieve plate 204 can be screened, and the smaller lychees will be screened from the top sieve plate 204 to the bottom sieve plate 204, thereby achieving the purpose of screening the size of the lychees. Then, the pump 116 is started to draw the cleaning water in the water tank 115 and then spray it through the nozzle 117. The sprayed cleaning water can rinse the lychees. If the color does not meet the standard, the second motor 109 will be controlled to reverse, and the rotating plate 111 will tilt to the left. The lychees that do not meet the standard will fall into the defective box 112 for collection. In summary, the problems raised in the above background are solved.

[0032] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present disclosure, including the claims, is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of different aspects of the present invention as above, which are not provided in detail for the sake of simplicity.

[0033] The embodiments of the present invention are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic sorting device based on visual recognition, characterized in that: include: A sorting mechanism (1), wherein a screening mechanism (2) is arranged on the bottom side of the sorting mechanism (1); The sorting mechanism (1) comprises two support plates (101), a group of guide rollers (102) are movably inserted between opposite sides of the two support plates (101), a transmission belt (103) is transmission-connected between the outer walls of the group of guide rollers (102), a first motor (104) is fixedly mounted on one side of the outer wall of one of the two support plates (101), and an output end of the first motor (104) is fixedly connected to one end of the outer wall of one of the guide rollers (102), a U-shaped frame (105) is fixedly mounted on the top of the two support plates (101), and a color transmission device (103) is fixedly mounted on one side of the outer wall of the U-shaped frame (105). A color sensor (106) is provided, a PLC controller (107) is fixedly mounted on the top of the U-shaped frame (105), and the PLC controller (107) is electrically connected to the color sensor (106); an L-shaped frame (108) is fixedly mounted on one side of the outer wall of the two support plates (101); a second motor (109) is fixedly mounted on one side of the outer wall of the L-shaped frame (108); a rotating shaft (110) is movably inserted into the inner surface wall of the L-shaped frame (108); one end of the outer wall of the rotating shaft (110) is fixedly connected to the output end of the second motor (109); and a rotating plate (111) is fixedly mounted on the top of the rotating shaft (110).

2. The automatic sorting device based on visual recognition according to claim 1, characterized in that: The screening mechanism (2) comprises a screening box (201), two groups of springs (202) are fixedly mounted on the bottom of the screening box (201), bottom plates (203) are fixedly mounted on the bottoms of the two groups of springs (202), two screening plates (204) are arranged on the inner surface wall of the screening box (201), and a vibration motor (205) is fixedly mounted on one side of the outer wall of the screening box (201).

3. The automatic sorting device based on visual recognition according to claim 2, characterized in that: A defective product box (112) is arranged at the bottom of the two support plates (101), and the defective product box (112) is located at the bottom of the rotating plate (111).

4. The automatic sorting device based on visual recognition according to claim 3 is characterized in that: A group of anti-roll grooves (113) are arranged on the outer wall of the conveyor belt (103), and the distances between each anti-roll groove (113) are equal.

5. The automatic sorting device based on visual recognition according to claim 4 is characterized in that: Two limit plates (114) are fixedly mounted on the top of each of the two support plates (101), and each of the two limit plates (114) is located on both sides of the outer wall of the U-shaped frame (105).

6. The automatic sorting device based on visual recognition according to claim 5, characterized in that: A water tank (115) is fixedly mounted on the bottom of the two support plates (101), the bottom of the water tank (115) is fixedly connected to a pump (116), and the output end of the pump (116) is fixedly connected to a nozzle (117).

7. The automatic sorting device based on visual recognition according to claim 6, characterized in that: A water injection end (118) is provided at the top of the water tank (115), and a top cover (119) is provided at the top of the water injection end (118).

8. The automatic sorting device based on visual recognition according to claim 7, characterized in that: The screening box (201) is arranged at the bottom of the L-shaped frame (108).

Images