Acid adding cylinder cleaning mechanism for lead-acid battery production

By designing an acid-adding barrel cleaning mechanism including an annular cleaning board, bristle and elastic mechanism, the problem of poor cleaning effect of existing equipment and inability to adapt to different sizes of acid-adding barrels is solved, and efficient, stable and safe acid-adding is achieved Cleaning effect of the inner wall of the barrel.

CN222491348UActive Publication Date: 2025-02-18JIESHOU HUAYU POWER SUPPLY
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Patent Information

Application Number
CN202421249390.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing acid-added tube cleaning equipment has complex structure and cumbersome operation, and the cleaning effect is not ideal. It cannot adapt to acid-added tubes of different sizes, which poses safety risks.

Method used

A cleaning mechanism for acid-added cylinders for lead-acid battery production is designed, including a mounting roller, a cleaning mechanism and an elastic mechanism. The cleaning mechanism consists of an annular cleaning board, a bristle and a support plate, which is connected to the support plate through a spring to enable the annular cleaning board to be able to Adaptively add acid cylinder size and inner wall shape to improve cleaning effect.

Benefits of technology

It realizes efficient cleaning of the inner wall of the acid-added barrel with different sizes, improves the stability and safety of the cleaning effect, avoids the accumulation of silica precipitates, and improves the cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of acid adding cylinder cleaning, in particular to an acid adding cylinder cleaning mechanism for lead-acid battery production, which comprises a mounting roller, a cleaning mechanism and an elastic mechanism, and a plurality of mounting grooves are arranged on the outer side wall of the mounting roller; the cleaning mechanism is arranged on the mounting groove, and the elastic mechanism is arranged in the mounting roller and connected with the cleaning mechanism; the cleaning mechanism comprises an annular cleaning plate, bristles and a supporting plate; the bristles are arranged on the peripheral wall of the outer ring of the annular cleaning plate. One end of the supporting plate is fixedly connected with the side wall of the inner ring of the annular cleaning plate. The other end of the supporting plate extends into the mounting groove; the elastic mechanism comprises a spring, one end of the spring is connected with the bottom of the mounting groove, and the other end is connected with the bottom of the supporting plate; a rotating shaft is arranged on the side wall of the mounting roller and connected with a rotating mechanism. The cleaning device can adapt to different sizes of the acid adding cylinder or irregularity of the inner wall of the acid adding cylinder, the contact area of the cleaning device and the inner wall of the acid adding cylinder is increased, and the cleaning effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning an acid adding cylinder, in particular to an acid adding cylinder cleaning mechanism for lead-acid battery production. Background Art

[0002] In the production process of lead-acid batteries, the acid cylinder is one of the indispensable equipment, which is used to add electrolyte into the battery. However, as the battery production process progresses, the inner wall of the acid cylinder is prone to dirt such as silica precipitates, which not only affects the normal use of the acid cylinder, but also may have an adverse effect on the production quality of the battery. Therefore, regular cleaning of the acid cylinder is an important part of ensuring the smooth progress of battery production.

[0003] Traditionally, acid cylinder cleaning methods are mostly manual cleaning, using high-pressure water guns for cleaning. However, this method is not only inefficient, but also difficult to ensure the consistency of the cleaning effect. At the same time, due to the particularity of the internal environment of the acid cylinder, manual cleaning also has certain safety hazards. In order to solve these problems, some automatic or semi-automatic acid cylinder cleaning equipment has appeared on the market, but these equipment are often complex in structure, cumbersome to operate, and the cleaning effect is not ideal. They cannot clean acid cylinders of different sizes and have low cleaning efficiency. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides an acid adding cylinder cleaning mechanism for lead-acid battery production, which can adapt to different sizes or irregularities of the inner wall of the acid adding cylinder, increase the contact area with the inner wall of the acid adding cylinder, and improve the cleaning effect.

[0005] To achieve the above-mentioned purpose, according to the embodiment of the first aspect of the utility model, a cleaning mechanism for an acid adding cylinder for lead-acid battery production is proposed, comprising a mounting roller, a cleaning mechanism and an elastic mechanism, wherein a plurality of mounting grooves are provided on the outer side wall of the mounting roller; the cleaning mechanism is arranged on the mounting groove, and the elastic mechanism is arranged inside the mounting roller and connected to the cleaning mechanism; the cleaning mechanism comprises an annular cleaning plate, bristles and a support plate; the bristles are arranged on the outer peripheral wall of the annular cleaning plate, one end of the support plate is fixedly connected to the inner side wall of the annular cleaning plate; the other end of the support plate extends into the mounting groove; the elastic mechanism comprises a spring, one end of the spring is connected to the bottom of the mounting groove, and the other end is connected to the bottom of the support plate; a rotating shaft is provided on the side wall of the mounting roller, and the rotating shaft is connected to the rotating mechanism.

[0006] As a further solution of the utility model: a limiting plate is arranged at the bottom of the support plate, the bottom of the limiting plate is connected to one end of the spring, and the size of the limiting plate is adapted to the inner size of the installation slot.

[0007] As a further solution of the utility model: the size of the support plate is adapted to the top opening of the installation slot.

[0008] As a further solution of the utility model: an escape opening is provided on the support plate.

[0009] As a further solution of the utility model: the rotating shaft is threadedly connected to the mounting roller.

[0010] As a further solution of the utility model: the bristles are made of nylon.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model drives the rotating shaft to rotate through the rotating mechanism, drives the installation roller to rotate, and through the rotation of the installation roller, the bristles on the outer ring of the annular cleaning plate clean the inner wall of the acid adding cylinder. By setting a spring connected to the support plate, the annular cleaning plate can adapt to the different sizes or irregularities of the inner wall of the acid adding cylinder. At the same time, the elastic effect of the spring enables the annular cleaning plate to fit the inner wall tightly, thereby improving the cleaning effect.

[0013] 2. The utility model improves the stability of the installation of the annular cleaning plate by setting a limit plate. Since the limit plate is adapted to the size of the inside of the installation slot, it can ensure that the support plate remains vertical when moving and prevent the support plate from shaking or excessively moving under the elastic force of the spring.

[0014] 3. The utility model improves the stability of the annular cleaning plate during adjustment by matching the size of the support plate with the top opening of the mounting groove. At the same time, the close fit between the support plate and the top opening of the mounting groove can prevent acid or other impurities from entering the interior of the mounting roller through the top opening of the mounting groove during the cleaning process and causing damage to the equipment.

[0015] 4. The utility model provides an avoidance opening, which can effectively prevent silica precipitates from accumulating between the annular cleaning plate and the mounting roller during the cleaning process, thereby facilitating better rotation of the mounting roller and improving cleaning efficiency.

[0016] 5. The utility model can adapt to the cleaning of acid cylinders of different sizes by connecting the rotating shaft with the mounting roller through threads. By adjusting the length of the rotating shaft, the cleaning force and coverage of the cleaning mechanism on the inner wall of the pipeline can be controlled. This precise adjustment helps ensure that the cleaning mechanism can more effectively remove silica precipitates in the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the three-dimensional structure of an acid-adding cylinder cleaning mechanism for lead-acid battery production Figure 1 .

[0018] Figure 2 This is a cross-sectional view of the cleaning mechanism.

[0019] Figure 3 A schematic diagram of the three-dimensional structure of an acid-adding cylinder cleaning mechanism for lead-acid battery production Figure 2 .

[0020] The reference numerals in the figure are: 1, mounting roller; 11, mounting groove; 2, annular cleaning plate; 21, bristles; 3, support plate; 31, avoidance; 4, limit plate; 5, spring; 6, rotating shaft. DETAILED DESCRIPTION

[0021] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 3 As shown, a cleaning mechanism for an acid adding cylinder for lead-acid battery production includes a mounting roller 1, a cleaning mechanism and an elastic mechanism, wherein a plurality of mounting grooves 11 are provided on the outer wall of the mounting roller 1; and the cleaning mechanism is arranged on the mounting grooves 11. By arranging a plurality of cleaning mechanisms, the inner wall of the acid adding cylinder can be quickly cleaned to reduce the adhesion of silica precipitates.

[0023] The elastic mechanism is arranged inside the mounting roller 1 and connected to the cleaning mechanism; the cleaning mechanism includes an annular cleaning plate 2, bristles 21 and a support plate 3; the bristles 21 are arranged on the outer peripheral wall of the annular cleaning plate 2, and one end of the support plate 3 is fixedly connected to the inner side wall of the annular cleaning plate 2; the other end of the support plate 3 extends into the mounting groove 11; the elastic mechanism includes a spring 5, one end of the spring 5 is connected to the bottom of the mounting groove 11, and the other end is connected to the bottom of the support plate 3; a rotating shaft 6 is arranged on the side wall of the mounting roller 1, and the rotating shaft 6 is connected to the rotating mechanism.

[0024] The rotating shaft 6 is driven to rotate by the rotating mechanism, and the installation roller 1 is driven to rotate. The bristles 21 on the outer ring of the annular cleaning plate 2 clean the inner wall of the acid adding cylinder through the rotation of the installation roller 1. The spring 5 is connected to the support plate 3, so that the annular cleaning plate 2 can adapt to different sizes or irregularities of the inner wall of the acid adding cylinder. At the same time, the elastic effect of the spring 5 enables the annular cleaning plate 2 to fit the inner wall tightly, thereby improving the cleaning effect.

[0025] A limiting plate 4 is disposed at the bottom of the support plate 3 , and the bottom of the limiting plate 4 is connected to one end of the spring 5 . The size of the limiting plate 4 is adapted to the inner size of the installation slot 11 .

[0026] The installation stability of the annular cleaning plate 2 is improved by setting the limiting plate 4. Since the limiting plate 4 is adapted to the inner size of the installation groove 11, it can ensure that the support plate 3 remains vertical when moving and prevent the support plate 3 from shaking or excessively moving under the elastic force of the spring 5.

[0027] The size of the support plate 3 is adapted to the top opening of the mounting slot 11 .

[0028] By matching the size of the support plate 3 with the top opening of the mounting groove 11, the stability of the annular cleaning plate 2 during adjustment is improved. At the same time, the close fit between the support plate 3 and the top opening of the mounting groove 11 can prevent acid or other impurities from entering the interior of the mounting roller 1 through the top opening of the mounting groove 11 during the cleaning process and causing damage to the equipment.

[0029] The support plate 3 is provided with an escape opening 31 .

[0030] By providing the avoidance opening 31 , during the cleaning process, the silicon dioxide precipitate can be effectively prevented from accumulating between the annular cleaning plate 2 and the mounting roller 1 , which facilitates the mounting roller 1 to rotate better and improves the cleaning efficiency.

[0031] The rotating shaft 6 is threadedly connected to the mounting roller 1 .

[0032] The rotating shaft 6 is threadedly connected to the mounting roller 1, which can adapt to the cleaning of acid cylinders of different sizes. The cleaning force and coverage of the cleaning mechanism on the inner wall of the pipeline can be controlled by adjusting the length of the rotating shaft 6. This precise adjustment helps ensure that the cleaning mechanism can more effectively remove silica precipitates in the pipeline.

[0033] The bristles 21 are made of nylon.

[0034] Nylon material has good wear resistance, chemical resistance and elasticity. Nylon bristles 21 can remain stable in acidic environments and are not easily corroded. At the same time, they can effectively remove silica precipitates and other dirt.

[0035] The working principle of the utility model is as follows: the staff selects a rotating shaft 6 of appropriate length according to the acid adding cylinder to be cleaned, and after the rotating shaft 6 is threadedly connected to the installation roller 1, the rotating shaft 6 is driven to rotate by the rotating mechanism, and the installation roller 1 is driven to rotate, wherein the rotating mechanism can select a rotating motor. The installation roller 1 rotates under the drive of the rotating shaft 6, and the cleaning mechanism in the multiple installation grooves 11 opened on the outer wall thereof rotates accordingly. Each cleaning mechanism is composed of an annular cleaning plate 2, bristles 21 and a support plate 3, and the bristles 21 are arranged on the outer ring peripheral wall of the annular cleaning plate 2, and are used to clean the inner wall of the acid adding cylinder. One end of the support plate 3 is fixedly connected to the inner ring side wall of the annular cleaning plate 2, and the other end extends into the installation groove 11 and is connected to the bottom of the installation groove 11 through a spring 5. The elastic action of the spring 5 enables the annular cleaning plate 2 to adapt to the different sizes or irregularities of the inner wall of the acid adding cylinder, fit the inner wall tightly, and improve the cleaning effect. At the same time, the limit plate 4 arranged at the bottom of the support plate 3 ensures that the support plate 3 remains vertical and prevents shaking when moving. The avoidance opening 31 provided on the support plate 3 helps to avoid the accumulation of silicon dioxide precipitates and improve the cleaning efficiency.

[0036] The entire cleaning mechanism rotates the mounting roller 1 so that the bristles 21 on the annular cleaning plate 2 can quickly and effectively clean the inner wall of the acid adding cylinder, thereby reducing the adhesion of silicon dioxide precipitates.

[0037] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.

Claims

1. A cleaning mechanism for an acid adding cylinder for lead-acid battery production, comprising a mounting roller (1), a cleaning mechanism and an elastic mechanism, wherein a plurality of mounting grooves (11) are provided on the outer wall of the mounting roller (1); the cleaning mechanism is arranged on the mounting grooves (11); the elastic mechanism is arranged inside the mounting roller (1) and connected to the cleaning mechanism; It is characterized in that The cleaning mechanism comprises an annular cleaning plate (2), bristles (21) and a supporting plate (3); The bristles (21) are arranged on the outer peripheral wall of the annular cleaning plate (2); one end of the support plate (3) is fixedly connected to the inner side wall of the annular cleaning plate (2); the other end of the support plate (3) extends into the mounting groove (11); The elastic mechanism comprises a spring (5), one end of the spring (5) is connected to the bottom of the mounting groove (11), and the other end is connected to the bottom of the support plate (3); A rotating shaft (6) is provided on the side wall of the installation roller (1), and the rotating shaft (6) is connected to a rotating mechanism.

2. The cleaning mechanism for acid adding cylinder for lead-acid battery production according to claim 1, characterized in that: A limiting plate (4) is arranged at the bottom of the support plate (3); the bottom of the limiting plate (4) is connected to one end of the spring (5); and the size of the limiting plate (4) is adapted to the internal size of the installation groove (11).

3. The cleaning mechanism for acid adding cylinder for lead-acid battery production according to claim 2, characterized in that: The size of the support plate (3) is adapted to the top opening of the installation groove (11).

4. The cleaning mechanism for acid filling cylinder for lead-acid battery production according to claim 1, characterized in that: The support plate (3) is provided with an escape opening (31).

5. The cleaning mechanism for acid adding cylinder for lead-acid battery production according to claim 1, characterized in that: The rotating shaft (6) is threadedly connected to the mounting roller (1).

6. The cleaning mechanism for acid adding cylinder for lead-acid battery production according to claim 1, characterized in that: The bristles (21) are made of nylon.

Citation Information

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