Steel strip leading strip coiling machine

By designing a steel belt lead-up coiler, the automatic cut-off and incorporation of steel belts is achieved using motors and screw systems, the time waste and safety hazards caused by manual operation in the existing technology are solved, and the steel belt coiling is improved degree of automation and efficiency.

CN222491558UActive Publication Date: 2025-02-18NINGBO ZHONGCHAO MASCH CO LTD
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Patent Information

Application Number
CN202420990605.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-18
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing steel belt coiler needs to manually cut off and insert the next section of steel belt after the steel belt is removable, resulting in manpower consumption, time waste and safety hazards.

Method used

Design a steel belt lead-up coiler, using a second motor to drive the cutting piece to rotate and drive the moving block to slide through the first motor to realize automatic cutting of the steel belt, and forming a channel through the lifting block and guiding groove, automatically The steel belt is inserted into the reel.

Benefits of technology

The steel strip coiling process is automated, manual operation is reduced, work efficiency is improved, and safety risks are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel belt leading coiling machine, which relates to the technical field of steel belt coiling machines, and comprises a base, support legs are fixedly arranged at the positions of the bottom of the base close to four corners, a fixed seat is fixedly arranged at the position of the top of the base close to the right side, the top of the fixed seat is provided with a sliding chute, and the sliding chute is arranged in the sliding chute. And a first motor is fixedly mounted on the front surface of the fixed seat. According to the steel belt cutting device, the second motor is started to drive the cutting blade to rotate at a high speed, then the first motor is started to drive the lead screw to rotate, and therefore the movable block is driven to slide in the sliding groove, the cutting blade penetrates through the cutting groove to cut off a steel belt in the second guide groove, manual operation can be avoided, and the working efficiency is improved; a first guide groove on the lifting block and a second guide groove on the groove bearing seat are matched to form a channel for the steel strip to pass through, and the steel strip is inserted into a steel strip slot on the winding drum through the channel, so that the automation degree is further improved, and meanwhile, the potential safety hazard is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel strip coilers, in particular to a steel strip lead coiler. Background Art

[0002] The steel strip coiler is an efficient and reliable machine equipment, which is widely used in the steel industry and other fields. It has the function of coiling and storing steel strips or steel strip reels, providing important support for steel strip production and transportation.

[0003] During the use of the existing steel strip coiler, when a section of steel strip is completed, the operator needs to manually cut the steel strip and remove it, and before coiling the next section of steel strip, the end of the steel strip needs to be manually inserted into the reel. This process consumes manpower and time, and there are safety hazards. Therefore, we proposed a new type of steel strip lead coiler. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that after a section of steel strip is wound up, an operator needs to manually cut off and remove the steel strip, and before winding up the next section of steel strip, the end of the steel strip needs to be manually inserted into the reel, and this process consumes manpower and time and also poses a safety hazard. A steel strip lead coiler is proposed to solve the problem in the prior art that an operator needs to manually cut off and remove the steel strip, and before winding up the next section of steel strip, the end of the steel strip needs to be manually inserted into the reel, and this process consumes manpower and time and poses a safety hazard.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a steel belt lead coiler, comprising a base, the bottom of the base is fixedly installed with supporting legs near the four corners, the top of the base is fixedly installed with a fixed seat near the right side, the top of the fixed seat is provided with a slide groove, the front surface of the fixed seat is fixedly installed with a first motor, the output end of the first motor movably passes through the outer surface of the fixed seat and extends to the inside, the output end of the first motor is fixedly installed with a screw rod, the outer surface of the screw rod is threadedly connected with a moving block, the moving block is slidably arranged in the inside of the slide groove, the left surface of the moving block is fixedly installed with a second motor, the output end of the second motor is provided with a cutting blade, the top of the base is fixedly installed with support columns at the left and right sides of the fixed seat, a receiving seat is fixedly installed between the tops of the two support columns, the right outer surface of the receiving seat is provided with a second guide groove, the second guide groove passes through the left outer surface of the receiving seat, the outer surface of the receiving seat is provided with a cutting groove, and the cutting groove corresponds to the cutting blade.

[0006] Furthermore, a support seat is fixedly installed at the top of the base on the right side of the support column, and a rotating shaft is symmetrically rotated on the top of the support seat, wherein a limiting concave wheel is fixedly installed on the top of one of the rotating shafts, and a limiting flat wheel is fixedly installed on the top of the other rotating shaft.

[0007] Furthermore, a U-shaped frame is fixedly installed on the top of the base at a position on the left side of the support column, and a first telescopic rod is fixedly installed near the middle of the top of the U-shaped frame, and the telescopic end of the first telescopic rod slides through the top of the U-shaped frame and extends downward.

[0008] Furthermore, a lifting block is fixedly installed on the telescopic end of the first telescopic rod, and a first guide rod is symmetrically fixedly installed on the top of the lifting block. The outer surface of the first guide rod slides through the inner top of the U-shaped frame and extends upward. A first guide groove is opened on the outer surface of the lifting block, and the first guide groove corresponds to the second guide groove.

[0009] Furthermore, four columns are fixedly installed on the top of the base at the left side of the U-shaped frame, and a reel is fixedly installed between the top ends of the four columns, and the interior of the reel is in a cavity state.

[0010] Furthermore, a steel belt inlet is provided on the outer surface of the reel near the right side, and the steel belt inlet corresponds to the lifting block. A packing port is provided on the outer surface of the reel near the left side, and four through grooves are provided through the bottom of the reel.

[0011] Furthermore, a third motor is fixedly installed at a position near the middle of the bottom of the reel, and the output end of the third motor movably passes through the top of the reel and extends to the other side. A reel is fixedly installed at the output end of the third motor, and a steel belt slot is opened on the outer surface of the reel.

[0012] Furthermore, a first limit switch is embedded in the inner bottom of the reel, and a second limit switch is embedded in the bottom of the drum, and the first limit switch corresponds to the second limit switch.

[0013] Furthermore, a second telescopic rod is fixedly installed on the bottom of the base, the telescopic end of the second telescopic rod slides through the top of the base and extends upward, the telescopic end of the second telescopic rod is fixedly installed with a lifting plate, the outer surface of the lifting plate is provided with four notches, and four support platforms are fixedly installed on the top of the lifting plate, and the support platforms correspond to the through-grooves.

[0014] Furthermore, a plurality of second guide rods are fixedly mounted on the bottom of the lifting plate, and outer surfaces of the second guide rods slide through the top of the base and extend downward.

[0015] Compared with the prior art, the advantages and positive effects of the utility model are:

[0016] 1. In the utility model, by starting the second motor to drive the cutting blade to rotate at high speed, and then starting the first motor to drive the lead screw to rotate, the moving block is driven to slide in the slide groove, so that the cutting blade passes through the cutting groove to cut off the steel belt in the second guide groove, which can avoid manual operation and improve work efficiency. In conjunction with the first guide on the lifting block and the second guide groove on the groove receiving seat, a channel for the steel belt to pass through is formed, and the steel belt is inserted into the steel belt slot on the reel through the channel, thereby further improving the degree of automation and reducing safety hazards.

[0017] 2. In the utility model, the lifting plate is pushed upward by starting the second telescopic rod, so that the support platform moves synchronously, and the support platform can lift the steel coil. When the support platform lifts the steel coil higher than the reel, the lifting is suspended, and the operator uses the packing tie to pass through the packing port, the bottom end of the steel coil and the center of the steel coil in sequence, so as to facilitate the packing and fixing of the steel coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a steel belt lead coiler is provided for the utility model;

[0019] Figure 2 The utility model provides a schematic diagram of the lifting block structure of a steel belt lead coiler;

[0020] Figure 3 The utility model provides a structural schematic diagram of a receiving seat of a steel belt lead coiler;

[0021] Figure 4 A schematic diagram of the reel structure of a steel belt lead coiler is provided for the utility model;

[0022] Figure 5 A schematic diagram of the reel structure of a steel belt lead coiler is provided for the utility model;

[0023] Figure 6 The utility model provides a schematic diagram of the lifting plate structure of a steel strip lead coiler.

[0024] Legend: 1. Base; 11. Leg; 2. U-shaped frame; 21. First telescopic rod; 22. Lifting block; 23. First guide rod; 24. First guide slot; 3. Support column; 31. Receiver; 32. Second guide slot; 33. Cutting slot; 4. Fixed seat; 41. Slide slot; 42. First motor; 43. Screw rod; 44. Moving block; 45. Second motor; 46. Cutting blade; 5. Support seat; 51. Rotating shaft; 52. Limiting concave wheel; 53. Limiting flat wheel; 6. Reel; 61. Steel belt inlet; 62. Packing port; 63. Through slot; 64. First limit switch; 65. Column; 7. Third motor; 71. Reel; 72. Steel belt slot; 73. Second limit switch; 8. Second telescopic rod; 81. Lifting plate; 82. Second guide rod; 83. Notch; 84. Support platform. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0027] Embodiment 1, as Figure 1-Figure 6As shown, the utility model provides a steel belt lead coiler, including a base 1, the bottom of the base 1 is fixedly installed with legs 11 near the four corners, the top of the base 1 is fixedly installed with a fixed seat 4 near the right side, the top of the fixed seat 4 is provided with a slide groove 41, the front surface of the fixed seat 4 is fixedly installed with a first motor 42, the output end of the first motor 42 movably passes through the outer surface of the fixed seat 4 and extends to the inside, the output end of the first motor 42 is fixedly installed with a screw rod 43, the outer surface of the screw rod 43 is threadedly connected with a moving block 44, the moving block 44 is slidably arranged in the slide groove 41, the left surface of the moving block 44 is fixedly installed with a second motor 45, the second motor The output end of the machine 45 is provided with a cutting blade 46, the top of the base 1 is located on the left and right sides of the fixed base 4, and the support columns 3 are fixedly installed, and the top of the two support columns 3 is fixedly installed with a receiving seat 31, and the right outer surface of the receiving seat 31 is provided with a second guide groove 32, and the second guide groove 32 penetrates to the left outer surface of the receiving seat 31, and the outer surface of the receiving seat 31 is provided with a cutting groove 33, and the cutting groove 33 corresponds to the cutting blade 46, and the top of the base 1 is located on the right side of the support column 3. The support seat 5 is fixedly installed with a rotating shaft 51 on the top of the support seat 5 for symmetrical rotation, and the top of one of the rotating shafts 51 is fixedly installed with a limited concave wheel 52, and the other rotating shaft 51 is fixedly installed with a limited concave wheel 52. A limited flat wheel 53 is fixedly installed at the top, a U-shaped frame 2 is fixedly installed at the top of the base 1 at the position on the left side of the support column 3, a first telescopic rod 21 is fixedly installed at the top near the middle of the U-shaped frame 2, the telescopic end of the first telescopic rod 21 slides through the top of the U-shaped frame 2 and extends to the bottom, a lifting block 22 is fixedly installed at the telescopic end of the first telescopic rod 21, a first guide rod 23 is symmetrically fixedly installed on the top of the lifting block 22, the outer surface of the first guide rod 23 slides through the inner top of the U-shaped frame 2 and extends to the top, a first guide groove 24 is opened on the outer surface of the lifting block 22, and the first guide groove 24 corresponds to the second guide groove 32. The top of the base 1 is located at the U-shaped Four columns 65 are fixedly installed on the left side of the frame 2, and a reel 6 is fixedly installed between the tops of the four columns 65. The interior of the reel 6 is in a cavity state, and a steel belt inlet 61 is provided on the outer surface of the reel 6 near the right side, and the steel belt inlet 61 corresponds to the lifting block 22. A packaging port 62 is provided on the outer surface of the reel 6 near the left side, and four through grooves 63 are opened through the bottom of the reel 6. A third motor 7 is fixedly installed near the middle of the bottom of the reel 6, and the output end of the third motor 7 movably passes through the top of the reel 6 and extends to the other side. A reel 71 is fixedly installed on the output end of the third motor 7, and a steel belt slot 72 is provided on the outer surface of the reel 71.

[0028] The effect achieved by the entire embodiment 1 is that, when used for the first time, the end of the steel strip on the production line is inserted between the limiting concave wheel 52 and the limiting flat wheel 53, and then inserted into the cutting groove 33. At this time, the lifting block 22 is driven to move downward by starting the first telescopic rod 21 until the first guide groove 24 is aligned with the second guide groove 32 to form a channel for the steel strip to pass through. The steel strip can be inserted into the steel strip slot 72 on the reel 71 through the first guide groove 24. After that, the lifting block 22 is lifted upward to disengage the steel strip from the first guide groove 24, and then the third motor 7 is started to drive the reel 71 to rotate, so that the steel strip can be wound. When the steel strip is about to be wound, the winding is suspended at this time, and the third motor 7 is started to drive the reel 71 to rotate. The second motor 45 drives the cutting blade 46 to rotate at a high speed, and then starts the first motor 42 to drive the lead screw 43 to rotate, thereby driving the moving block 44 to slide in the slide groove 41, so that the cutting blade 46 passes through the cutting groove 33 to cut off the steel strip in the second guide groove 32. After the steel strip is cut off, the steel strip continues to be wound until the small section of steel strip remaining in the second guide groove 32 is completely wound up, and the steel strip can be wound into a disc shape and placed inside the reel 6. When the lifting block 22 moves up and down, the first guide rod 23 and the U-shaped frame 2 slide with each other, which plays a role in guiding and limiting the lifting block 22, thereby improving stability. By setting the steel strip inlet 61, interference between the lifting block 22 and the reel 6 can be avoided.

[0029] Embodiment 2, as Figure 1-Figure 6 As shown, a first limit switch 64 is embedded in the inner bottom of the reel 6, and a second limit switch 73 is embedded in the bottom of the reel 71, the first limit switch 64 corresponds to the second limit switch 73, a second telescopic rod 8 is fixedly installed at the bottom of the base 1, the telescopic end of the second telescopic rod 8 slides through the top of the base 1 and extends upward, a lifting plate 81 is fixedly installed at the telescopic end of the second telescopic rod 8, four notches 83 are opened on the outer surface of the lifting plate 81, four support platforms 84 are fixedly installed on the top of the lifting plate 81, the support platforms 84 correspond to the through grooves 63, a plurality of second guide rods 82 are fixedly installed on the bottom of the lifting plate 81, and the outer surface of the second guide rod 82 slides through the top of the base 1 and extends to the bottom.

[0030] The effect achieved by the entire embodiment 2 is that by starting the second telescopic rod 8 to push the lifting plate 81 to move upward, the support platform 84 moves synchronously. At this time, the support platform 84 can lift the steel coil. When the support platform 84 lifts the steel coil higher than the reel 71, the lifting is suspended. The operator uses the packing strap to pass through the packing port 62, the bottom end of the steel coil and the center of the steel coil in sequence to pack and fix the steel coil. Then, the support platform 84 continues to rise until the steel coil is completely separated from the inside of the reel 6, and then the steel coil is taken down. The height of the side of the reel 6 is at least higher than the reel 71. The second guide rod 82 and the base 1 slide together when the lifting plate 81 moves up and down, thereby guiding and limiting the lifting plate 81 and improving the stability.

[0031] Working principle: When used for the first time, the end of the steel strip on the production line is inserted between the limiting concave wheel 52 and the limiting flat wheel 53, and then inserted into the cutting groove 33. At this time, the first telescopic rod 21 is started to drive the lifting block 22 to move downward until the first guide groove 24 is aligned with the second guide groove 32 to form a channel for the steel strip to pass through. The steel strip can pass through the first guide groove 24 and be inserted into the steel strip slot 72 on the reel 71. After that, the lifting block 22 is lifted upward to disengage the steel strip from the first guide groove 24, and then the third motor 7 is started to drive the reel 71 to rotate, so that the steel strip can be wound. When the steel strip is about to be wound, the winding is suspended at this time, and the cutting blade 46 is driven to rotate at high speed by starting the second motor 45, and then the first motor 42 is started to drive the screw rod 43 to rotate, thereby driving the moving block 44 to slide in the slide groove 41, so that the cutting blade 46 passes through the cutting groove 33 to cut off the steel strip in the second guide groove 32. After the steel strip is cut off, the steel strip continues to be wound until When the steel coil is lifted above the drum 71, the lifting is stopped and the operator uses the packing tape to pass through the packing opening 62, the bottom end of the steel coil and the center of the steel coil in sequence to pack and fix the steel coil. Then, the support 84 is continued to rise until the steel coil is completely separated from the inside of the drum 6 and the steel coil is taken off. Before the next section of steel coil is wound, the drum 71 is rotated until the second limit switch 73 and the first limit switch 64 are inductively coupled to each other. At this time, the drum 71 stops, so that the steel strip slot 72 can accurately correspond to the end of the steel strip. Repeat the above-mentioned first telescopic rod 21 to drive the lifting block 22 to move downward and the subsequent steps to wind up the subsequent steel strip.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A steel strip lead coiler, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly mounted with legs (11) near the four corners, the top of the base (1) is fixedly mounted with a fixing seat (4) near the right side, the top of the fixing seat (4) is provided with a slide groove (41), the front surface of the fixing seat (4) is fixedly mounted with a first motor (42), the output end of the first motor (42) movably passes through the outer surface of the fixing seat (4) and extends to the inside, the output end of the first motor (42) is fixedly mounted with a screw rod (43), the outer surface of the screw rod (43) is threadedly connected with a moving block (44), and the moving block (44) is slidably arranged inside the slide groove (41), A second motor (45) is fixedly mounted on the left surface of the moving block (44), and a cutting blade (46) is arranged at the output end of the second motor (45). Support columns (3) are fixedly mounted on the top of the base (1) at positions on the left and right sides of the fixed base (4), and a receiving seat (31) is fixedly mounted between the tops of the two support columns (3). A second guide groove (32) is provided on the right outer surface of the receiving seat (31), and the second guide groove (32) penetrates to the left outer surface of the receiving seat (31). A cutting groove (33) is provided on the outer surface of the receiving seat (31), and the cutting groove (33) corresponds to the cutting blade (46).

2. The steel strip lead coiler according to claim 1, characterized in that: A support seat (5) is fixedly mounted on the top of the base (1) at a position on the right side of the support column (3); a rotating shaft (51) is symmetrically arranged on the top of the support seat (5); a limiting concave wheel (52) is fixedly mounted on the top of one of the rotating shafts (51); and a limiting flat wheel (53) is fixedly mounted on the top of the other rotating shaft (51).

3. The steel strip lead coiler according to claim 1, characterized in that: A U-shaped frame (2) is fixedly installed on the top of the base (1) at a position on the left side of the support column (3), and a first telescopic rod (21) is fixedly installed on the top of the U-shaped frame (2) near the middle, and the telescopic end of the first telescopic rod (21) slides through the top of the U-shaped frame (2) and extends to the bottom.

4. The steel strip lead coiler according to claim 3, characterized in that: A lifting block (22) is fixedly mounted on the telescopic end of the first telescopic rod (21), and a first guide rod (23) is symmetrically fixedly mounted on the top of the lifting block (22). The outer surface of the first guide rod (23) slides through the inner top of the U-shaped frame (2) and extends upward. A first guide groove (24) is formed on the outer surface of the lifting block (22), and the first guide groove (24) corresponds to the second guide groove (32).

5. The steel strip lead coiler according to claim 1, characterized in that: Four columns (65) are fixedly installed at the top of the base (1) located on the left side of the U-shaped frame (2), and a reel (6) is fixedly installed between the top ends of the four columns (65), and the interior of the reel (6) is in a hollow state.

6. The steel strip lead coiler according to claim 5, characterized in that: A steel belt inlet (61) is provided on the outer surface of the reel (6) near the right side, and the steel belt inlet (61) corresponds to the lifting block (22). A packing opening (62) is provided on the outer surface of the reel (6) near the left side, and four through grooves (63) are provided through the bottom of the reel (6).

7. The steel strip lead coiler according to claim 5, characterized in that: A third motor (7) is fixedly mounted at a position near the middle of the bottom of the reel (6); an output end of the third motor (7) movably passes through the top of the reel (6) and extends to the other side; a reel (71) is fixedly mounted at the output end of the third motor (7); a steel belt slot (72) is provided on the outer surface of the reel (71).

8. The steel strip lead coiler according to claim 7, characterized in that: A first limit switch (64) is embedded in the inner bottom of the reel (6), and a second limit switch (73) is embedded in the bottom of the reel (71), and the first limit switch (64) corresponds to the second limit switch (73).

9. The steel strip lead coiler according to claim 1, characterized in that: A second telescopic rod (8) is fixedly mounted on the bottom of the base (1); the telescopic end of the second telescopic rod (8) slides through the top of the base (1) and extends upward; a lifting plate (81) is fixedly mounted on the telescopic end of the second telescopic rod (8); four notches (83) are formed on the outer surface of the lifting plate (81); four support platforms (84) are fixedly mounted on the top of the lifting plate (81); the support platforms (84) correspond to the through grooves (63).

10. The steel strip lead coiler according to claim 9, characterized in that: A plurality of second guide rods (82) are fixedly mounted on the bottom of the lifting plate (81), and the outer surfaces of the second guide rods (82) slide through the top of the base (1) and extend downward.