Deformation pressurizing device for spring production and processing
By designing a deformation pressurization device for spring production and processing, the problems of inefficiency of traditional equipment and safety hazards of high-temperature springs are solved, and the simultaneous processing of multiple large-diameter springs and efficient pressurization of spring raw materials of different sizes is achieved.
Patent Information
- Application Number
- CN202421219678.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When processing large springs, traditional equipment can only handle one at a time, resulting in inefficiency and high-temperature springs are easily damaged during handling, endangering the safety of staff.
A deformation pressurization device for spring production and processing is designed. By setting up a handling assembly and a load bearing assembly, a plurality of large-diameter springs can be simultaneously processed, and friction loss of spring raw materials is reduced through a specific structural design.
It improves the production efficiency of large-diameter springs, reduces the risk to staff, improves the utilization rate of materials, and meets the pressurization needs of spring raw materials of different sizes.
Smart Images
Figure CN222491953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring processing, in particular to a deformation pressurizing device for spring production and processing. Background Art
[0002] Springs are mechanical parts that work by deforming and storing energy using the elasticity and structural characteristics of materials. They can be used for shock absorption, clamping, force measurement, etc. Springs are widely used in various components, and the specifications of standard spring parts are specified in national standards. When designing, you should try to select from standard parts, and non-standard springs can be designed in special cases.
[0003] This article mainly introduces the classification, parameters, drawing methods and marking of springs.
[0004] When processing large springs, one processing machine can only process one at a time, which is time-consuming and labor-intensive. The hot springs can easily injure the workers during transportation. Utility Model Content
[0005] The utility model aims to provide a deformation pressurizing device for spring production and processing, which realizes one-time processing of multiple large-diameter springs by arranging a conveying component and a bearing component, thereby improving the efficiency in the production of large-diameter springs.
[0006] In order to achieve the above-mentioned purpose, a deformation pressurizing device for spring production and processing is provided, comprising: a frame, a first bracket is fixedly connected to the left side of the top of the frame, a first U-shaped wheel is fixedly connected to the inner side of the top of the first bracket, a sixth bracket is fixedly connected to the middle of the top of the frame, a second roller is fixedly connected to the lower side of the top of the sixth bracket, a third bracket is also fixedly connected to the middle of the top of the frame, and the third bracket is above the sixth bracket, a connecting seat is fixedly connected to the inner top of the sixth bracket, an output shaft of the connecting seat is fixedly connected to a first electric telescopic rod, and the first electric telescopic rod The bottom end of the frame is fixedly connected to a second bracket, the bottom inner side of the second bracket is fixedly connected to a first roller, and the first roller is located above the second roller, a shaping component is fixedly connected to the front right position of the top of the frame, a fifth bracket is arranged on the left side of the shaping component, the bottom of the fifth bracket is fixedly connected to the frame, and the top inner side of the fifth bracket is fixedly connected to a second U-shaped wheel; a transport component is fixedly connected to the rear right position of the top of the frame, and the transport component includes a sixth fixed plate, a front end of the sixth fixed plate is fixedly connected to a track plate, and a top middle portion of the track plate is provided A limited track is provided, the top of the sixth fixed plate is fixedly connected to a third fixed plate, the top of the third fixed plate is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to a fourth gear, the front end of the third fixed plate is fixedly connected to a fourth fixed plate, the front end bearing of the fourth fixed plate is connected to the third gear, and the third gear cooperates with the fourth gear, the front end of the third gear is fixedly connected to a screw, and the screw is located above the track plate, the other end of the screw is rotatably connected to the first limiting plate, the circumferential surface of the screw is threadedly connected to the fifth fixed plate, and the fifth fixed plate A second roller is installed at the lower end, and the second roller is embedded in the limiting track; the top of the fifth fixed plate is fixedly connected to a bearing assembly, and the bearing assembly includes an eighth fixed plate, the top bolts of the eighth fixed plate are fixedly connected to the seventh fixed plate, the top of the seventh fixed plate is fixedly connected to a third motor, the output shaft of the third motor is fixedly connected to a ninth fixed plate, the front end edge of the ninth fixed plate is fixedly connected to a fixing rod, and the fixing rod is used in conjunction with the second electric telescopic rod, the other end of the fixing rod is fixedly connected to a second limiting plate, and the second limiting plate is located behind the second electric telescopic rod.
[0007] According to the deformation pressurizing device for spring production and processing, the shaping component includes a second fixed plate, a fourth bracket is fixedly connected to the top left side of the second fixed plate, a first roller is fixedly connected to the top lower side of the fourth bracket, a first fixed plate is fixedly connected to the top right side of the second fixed plate, a first motor is fixedly connected to the top right side of the first fixed plate, a first gear is fixedly connected to the output shaft of the first motor, a seventh bracket is fixedly connected to the top left side of the first fixed plate, a second gear is connected to the top rear side bearing of the seventh bracket, and the second gear cooperates with the first gear, a second electric telescopic rod is fixedly connected to the rear end of the second gear, and a card slot is provided at the top of the second electric telescopic rod.
[0008] According to the deformation pressurizing device for spring production and processing, the number of the fixing rods and the second limiting plates is six, and they are evenly distributed on the front end edge of the ninth fixing plate.
[0009] According to the deformation pressurizing device for spring production and processing, the first roller and the second roller are arranged in parallel, and three of the first roller and the second roller are arranged.
[0010] According to the deformation pressurizing device for spring production and processing, the first U-shaped wheel, the second roller, and the top of the second U-shaped wheel are located in the same plane, and spring raw materials are placed on the top of the first U-shaped wheel, the second roller, and the second U-shaped wheel, and the top of the spring raw material contacts the bottom end of the first roller.
[0011] According to the deformation pressurizing device for spring production and processing, two screw rods and two third gears are provided and are symmetrical about the limiting track.
[0012] The above scheme has the following beneficial effects:
[0013] 1. The utility model realizes one-time processing of multiple large-diameter springs by arranging a handling assembly and a bearing assembly, thereby improving the efficiency in the production of large-diameter springs.
[0014] 2. The utility model fixes the position of the spring material by arranging the fourth bracket, the first roller, the second U-shaped wheel, and the fifth bracket, thereby reducing the friction loss of the machine on the spring material and improving the utilization rate of the material.
[0015] 3. The utility model meets the pressurization requirements for spring materials of different sizes by arranging a connecting seat, a first electric telescopic rod, a third bracket, a first roller, a second bracket, a second roller, and a sixth bracket to form a spring material pressurizing device.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention is further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 This is a schematic diagram of the overall structure of a deformation and pressurizing device for spring production and processing according to the utility model;
[0019] Figure 2 This is a structural schematic diagram of a shaping component of a deformation pressurizing device for spring production and processing according to the utility model;
[0020] Figure 3 It is a rear view of a shaping component 2 of a deformation and pressurizing device for spring production and processing of the utility model;
[0021] Figure 4 It is a structural schematic diagram of a handling assembly 3 of a deformation pressurizing device for spring production and processing according to the utility model.
[0022] Figure 5 It is a structural schematic diagram of a bearing assembly 4 of a deformation pressurizing device for spring production and processing according to the utility model.
[0023] Legend:
[0024] 1. Frame; 2. Shaping component; 3. Handling component; 4. Carrying component; 5. Connecting seat; 6. First U-shaped wheel; 7. First bracket; 8. First roller; 9. Second bracket; 10. First electric telescopic rod; 11. Third bracket; 12. Fourth bracket; 13. First roller; 14. Second U-shaped wheel; 15. Fifth bracket; 16. Second roller; 17. Sixth bracket; 18. Spring material; 201. First motor; 202. First gear; 203. Second gear; 204. Second electric telescopic rod; 205. Slot; 206. First Fixed plate; 207, second fixed plate; 208, seventh bracket; 301, second motor; 302, third fixed plate; 303, fourth fixed plate; 304, third gear; 305, second roller; 306, fourth gear; 307, limiting track; 308, first limiting plate; 309, fifth fixed plate; 310, sixth fixed plate; 311, track plate; 312, screw; 401, third motor; 402, seventh fixed plate; 403, eighth fixed plate; 404, ninth fixed plate; 405, fixing rod; 406, second limiting plate. DETAILED DESCRIPTION
[0025] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0026] Reference Figure 1-5The utility model embodiment is a deformation pressurizing device for spring production and processing, which includes: a frame 1, a first bracket 7 is fixedly connected to the left side of the top of the frame 1, a first U-shaped wheel 6 is fixedly connected to the inner side of the top of the first bracket 7, a sixth bracket 17 is fixedly connected to the middle of the top of the frame 1, a second roller 16 is fixedly connected to the lower side of the top of the sixth bracket 17, a third bracket 11 is also fixedly connected to the middle of the top of the frame 1, and the third bracket 11 is above the sixth bracket 17, a connecting seat 5 is fixedly connected to the inner top of the sixth bracket 17, an output shaft of the connecting seat 5 is fixedly connected to a first electric telescopic rod 10, a bottom end of the first electric telescopic rod 10 is fixedly connected to a second bracket 9, and the second bracket 9 A first roller 8 is fixedly connected to the inner side of the bottom of the frame 1, and the first roller 8 is located above the second roller 16. A shaping component 2 is fixedly connected to the front right side of the top of the frame 1, and a fifth bracket 15 is arranged on the left side of the shaping component 2. The bottom of the fifth bracket 15 is fixedly connected to the frame 1, and the second U-shaped wheel 14 is fixedly connected to the inner side of the top of the fifth bracket 15; a conveying component 3 is fixedly connected to the rear right side of the top of the frame 1, and the conveying component 3 includes a sixth fixed plate 310, a track plate 311 is fixedly connected to the front end of the sixth fixed plate 310, a limiting track 307 is arranged in the middle of the top of the track plate 311, and the third fixed plate 302 is fixedly connected to the top of the sixth fixed plate 310. The top of the third fixed plate 302 is fixedly connected with the second motor 301, the output shaft of the second motor 301 is fixedly connected with the fourth gear 306, the front end of the third fixed plate 302 is fixedly connected with the fourth fixed plate 303, the front end bearing of the fourth fixed plate 303 is connected with the third gear 304, and the third gear 304 cooperates with the fourth gear 306, the front end of the third gear 304 is fixedly connected with the screw rod 312, and the screw rod 312 is located above the track plate 311, the other end of the screw rod 312 is rotatably connected with the first limit plate 308, the circumferential surface of the screw rod 312 is threadedly connected with the fifth fixed plate 309, the lower end of the fifth fixed plate 309 is installed with the second roller 305, and the second The roller 305 is embedded in the limiting track 307; the top of the fifth fixed plate 309 is fixedly connected to the bearing assembly 4, the bearing assembly 4 includes an eighth fixed plate 403, the top bolt of the eighth fixed plate 403 is fixedly connected to the seventh fixed plate 402, the top of the seventh fixed plate 402 is fixedly connected to the third motor 401, the output shaft of the third motor 401 is fixedly connected to the ninth fixed plate 404, the front end edge of the ninth fixed plate 404 is fixedly connected to the fixing rod 405, and the axis of the fixing rod 405 is used in conjunction with the second electric telescopic rod 204, the top of the fixing rod 405 is fixedly connected to the second limiting plate 406, and the second limiting plate 406 is located behind the second electric telescopic rod 204.
[0027] The second fixed plate 207, the fourth bracket 12 is fixedly connected to the left side of the top of the second fixed plate 207, the first roller 13 is fixedly connected to the lower side of the top of the fourth bracket 12, the first fixed plate 206 is fixedly connected to the right side of the top of the second fixed plate 207, the first motor 201 is fixedly connected to the right side of the top of the first fixed plate 206, the output shaft of the first motor 201 is fixedly connected to the first gear 202, the seventh bracket 208 is fixedly connected to the left side of the top of the first fixed plate 206, the second gear 203 is connected to the rear bearing of the top of the seventh bracket 208, and the second gear 203 cooperates with the first gear 202, the rear end of the second gear 203 is fixedly connected to the second electric telescopic rod 204, and the top of the second electric telescopic rod 204 is provided with a slot 205.
[0028] There are six fixing rods 405 and six second limiting plates 406 , and they are evenly distributed on the front end edge of the ninth fixing plate 404 .
[0029] The first roller 8 and the second roller 16 are arranged in parallel, and three of each of the first roller 8 and the second roller 16 are provided.
[0030] The top centers of the first U-shaped wheel 6 , the second roller 16 , and the second U-shaped wheel 14 are in a collinear line, and the top of the spring material 18 is placed on the first U-shaped wheel 6 , the second roller 16 , and the second U-shaped wheel 14 , and contacts the bottom of the first roller 13 .
[0031] Two screw rods 312 and two third gears 304 are provided and are symmetrical with respect to the limiting track 307 .
[0032] Working principle: When processing the spring, the fifth fixed plate 309 is located at the end of the third gear 304. After the processing starts, the connecting seat 5, the first electric telescopic rod 10, the first roller 8, and the second bracket 9 pressurize the raw material. The fourth bracket 12, the first roller 13, the second U-shaped wheel 14, and the fifth bracket 15 fix the spring raw material 18. The tip of the spring raw material 18 is fixed by the slot 205. The first motor 201 is running to start the spring processing. The second electric telescopic rod 204 is used in conjunction with the leftmost fixed rod 405 of the ninth fixed plate. First, the second electric telescopic rod 204 After the second electric telescopic rod 204 is extended and the processing is completed, the second electric telescopic rod 204 is retracted, and the second motor 301 works, so that the bearing assembly 4 moves forward with the second electric telescopic rod 204. When the second electric telescopic rod 204 is fully retracted, the processed spring falls onto the bearing assembly 4 and gets the fixed rod 405. The second motor 301 is reversed, and the bearing assembly 4 follows the fifth fixed plate 309 to return to the third gear 304 end. The third motor 401 operates to move the fixed rod 405 loaded with the spring away, and moves the fixed rod 405 without the spring to the spring loading position.
[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A deformation pressurizing device for spring production and processing, comprising: A frame (1), characterized in that: a first bracket (7) is fixedly connected to the left side of the top of the frame (1), a first U-shaped wheel (6) is fixedly connected to the inner side of the top of the first bracket (7), a sixth bracket (17) is fixedly connected to the middle of the top of the frame (1), a second roller (16) is fixedly connected to the lower side of the top of the sixth bracket (17), a third bracket (11) is also fixedly connected to the middle of the top of the frame (1), and the third bracket (11) is above the sixth bracket (17), a connecting seat (5) is fixedly connected to the inner top of the sixth bracket (17), and the output shaft of the connecting seat (5) is fixedly connected to the An electric telescopic rod (10), wherein the bottom end of the first electric telescopic rod (10) is fixedly connected to a second bracket (9), the bottom inner side of the second bracket (9) is fixedly connected to a first roller (8), and the first roller (8) is located above the second roller (16); a shaping component (2) is fixedly connected to the front right side of the top of the frame (1), a fifth bracket (15) is arranged on the left side of the shaping component (2), the bottom of the fifth bracket (15) is fixedly connected to the frame (1), and the top inner side of the fifth bracket (15) is fixedly connected to a second U-shaped wheel (14); the top right side of the frame (1) is fixedly connected to the rear right side of the top The conveying assembly (3) is fixedly connected to the conveying assembly (3), the conveying assembly (3) comprising a sixth fixing plate (310), the front end of the sixth fixing plate (310) is fixedly connected to a track plate (311), a limit track (307) is arranged in the middle of the top of the track plate (311), the top of the sixth fixing plate (310) is fixedly connected to a third fixing plate (302), the top of the third fixing plate (302) is fixedly connected to a second motor (301), the output shaft of the second motor (301) is fixedly connected to a fourth gear (306), and the front end of the third fixing plate (302) is fixedly connected to a fourth fixing plate (303) The front end bearing of the fourth fixed plate (303) is connected to the third gear (304), and the third gear (304) cooperates with the fourth gear (306). The front end of the third gear (304) is fixedly connected to a screw rod (312), and the screw rod (312) is located above the track plate (311). The other end of the screw rod (312) is rotatably connected to the first limit plate (308). The circumferential surface of the screw rod (312) is threadedly connected to the fifth fixed plate (309). The lower end of the fifth fixed plate (309) is installed with a second roller (305), and the second roller (305) is located in the limit track (307);The top of the fifth fixing plate (309) is fixedly connected to a bearing assembly (4), the bearing assembly (4) comprises an eighth fixing plate (403), the top of the eighth fixing plate (403) is fixedly bolted to a seventh fixing plate (402), the top of the seventh fixing plate (402) is fixedly connected to a third motor (401), the output shaft of the third motor (401) is fixedly connected to a ninth fixing plate (404), the front end edge of the ninth fixing plate (404) is fixedly connected to a fixing rod (405), and the fixing rod (405) is used in conjunction with the second electric telescopic rod (204), the other end of the fixing rod (405) is fixedly connected to a second limiting plate (406), and the second limiting plate (406) is located behind the second electric telescopic rod (204). ; 2. A deformation pressurizing device for spring production and processing according to claim 1, characterized in that: The shaping component (2) comprises a second fixed plate (207), the top left side of the second fixed plate (207) is fixedly connected to a fourth bracket (12), the top lower side of the fourth bracket (12) is fixedly connected to a first roller (13), the top right side of the second fixed plate (207) is fixedly connected to a first fixed plate (206), the top right side of the first fixed plate (206) is fixedly connected to a first motor (201), the output shaft of the first motor (201) is fixedly connected to a first gear (202), the top left side of the first fixed plate (206) is fixedly connected to a seventh bracket (208), the top rear side bearing of the seventh bracket (208) is connected to a second gear (203), and the second gear (203) cooperates with the first gear (202), the rear end of the second gear (203) is fixedly connected to a second electric telescopic rod (204), and the top end of the second electric telescopic rod (204) is provided with a card slot (205).
3. A deformation pressurizing device for spring production and processing according to claim 1, characterized in that: The number of the fixing rods (405) and the second limiting plates (406) is six, and they are evenly distributed on the front end edge of the ninth fixing plate (404).
4. The deformation and pressurizing device for spring production and processing according to claim 1, characterized in that: The first roller (8) and the second roller (16) are arranged in parallel, and three of the first roller (8) and three of the second roller (16) are arranged.
5. The deformation and pressurizing device for spring production and processing according to claim 1, characterized in that: The tops of the first U-shaped wheel (6), the second roller (16) and the second U-shaped wheel (14) are all located in the same plane, and a spring material (18) is placed on the tops of the first U-shaped wheel (6), the second roller (16) and the second U-shaped wheel (14), and the top of the spring material (18) is in contact with the bottom end of the first roller (13).
6. The deformation and pressurizing device for spring production and processing according to claim 1, characterized in that: The screw rod (312) and the third gear (304) are provided in two numbers and are symmetrical with respect to the limiting track (307).