Core shooter convenient for core receiving

By installing the lower mold seat connected by the support plate and the rotary shaft on the base of the core injection machine, the automatic ejection and cooling of the casting parts is achieved by using the servo motor and the lifting mechanism, and the crushing bin and crushing roller are installed at the bottom of the silo, the traditional solution is solved The problem of automatic cutting of the core injection machine and blockage of the sand shell improves work efficiency and safety.

CN222492062UActive Publication Date: 2025-02-18CHANGZHOU YICHAO CASTING MATERIAL CO LTD
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Patent Information

Application Number
CN202421224396.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional core injection machines lack automatic cutting structure after casting, which leads to manual removal of casting parts, which poses a risk of scalding. At the same time, the sand shell is prone to fictitious and imperfect punching, resulting in blockage during cutting.

Method used

A core injection machine is designed to facilitate core connection. By installing a lower mold seat connected to the support plate and the rotary shaft on the base, the servo motor and lifting mechanism realize automatic ejection and cooling of the casting parts, and install crushing at the bottom of the silo. The bin and crushing roller are used to crush blocked sand from the clumps with stepper motors and gears to prevent clogging.

Benefits of technology

Automatic cutting and cooling of casting parts is realized, and the convenience and safety of cutting are improved. At the same time, through the design of crushed sand shell, blockage during cutting is avoided, and the working efficiency and practicality of the core injection machine is improved.

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Abstract

The utility model discloses a core shooter convenient for core connection, which is applied to the field of core shooters and comprises a base, support plates are symmetrically bolted on the top of the base, a lower die holder is rotatably connected between the two support plates through a rotating shaft, a heating pipe is embedded in the lower die holder, an upper die holder is arranged on the top of the lower die holder, and a plurality of heating pipes are arranged on the upper die holder. A servo motor is arranged on the top of the base, and the output end of the servo motor is fixedly installed on the supporting plate through a fixing piece. The supporting plate is installed on the base, the lower die base is rotationally connected with the supporting plate through the rotating shaft, after a casting part is machined, the servo motor is started, the lower die base rotates with the rotating shaft as the axis, the casting part on the lower die base is located at the bottom of the lower die base, and then the connecting plate is jacked up through the lifting mechanism; and the jacking block ejects the casting from the interior of the lower die base to fall onto the conveying mechanism to be cooled, subsequent personnel can conveniently take the casting, and the discharging convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the field of core shooting machines, in particular to a core shooting machine which is convenient for core connection. Background Art

[0002] The core shooting machine is equipment for the foundry industry. At present, there are still some problems in the use of the core shooting machines on the market. For example, after casting, the lifting mechanism on the lower die seat of the traditional core shooting machine will eject the casting from the lower die seat. It lacks an automatic unloading structure and requires staff to take it out. However, the casting after heating and forming is easy to scald the staff due to the high temperature. At the same time, when using the traditional core shooting machine, it is easy for the sand shell to be hollow or not solid. The fundamental reason is that the coated sand is easily affected by moisture and agglomerates, which leads to blockage during unloading. The traditional practice is to clean up all the remaining sand inside the sand hopper, which is not only troublesome, but also reduces the working efficiency of the core shooting machine and wastes time. Utility Model Content

[0003] The utility model aims to provide a core shooting machine which is convenient for core connection and has the advantages of convenient material feeding and anti-blocking.

[0004] The above-mentioned technical objective of the utility model is achieved through the following technical scheme: a core shooting machine which is convenient for core connection, comprising a base, a support plate is symmetrically bolted on the top of the base, a lower die seat is rotatably connected between the two support plates through a rotating shaft, a heating tube is embedded in the interior of the lower die seat, an upper die seat is arranged on the top of the lower die seat, a servo motor is arranged on the top of the base, an output end of the servo motor is fixedly mounted on the support plate through a fixing member, a connecting plate is arranged on the top of the connecting plate, a transmission mechanism is arranged on the top of the connecting plate, a lifting mechanism is arranged on the bottom of the connecting plate, a top plate is arranged on the top of the base, a material bin is arranged on the top of the top plate, a crushing bin is connected to the bottom of the material bin, a crushing roller is symmetrically rotatably connected to the inside of the crushing bin through a rotating shaft, a feed pump connected to the crushing bin through a pipeline is installed at the bottom of the crushing bin through a fixing member, a feed pipe is connected to the output end of the feed pump, and a feed head connected to the upper die seat is connected to the other end of the feed pipe.

[0005] By adopting the above technical scheme, the utility model installs a support plate on the base, and the lower die seat is rotatably connected to the support plate through a rotating shaft. When the casting is processed, the servo motor is started to rotate the lower die seat with the rotating shaft as the axis, so that the casting on the lower die seat is at the bottom of the lower die seat, and the connecting plate is lifted up by the lifting mechanism, and the lifting block ejects the casting from the inside of the lower die seat and drops it onto the transmission mechanism for cooling, which is convenient for subsequent personnel to take and improves the convenience of unloading. A crushing bin is installed at the bottom of the silo, and two crushing rollers are installed inside the crushing bin. When unloading is required, under the action of the stepping motor and the gear, the two crushing rollers crush and disperse the agglomerated coated sand to prevent blockage during unloading, resulting in a hollow or unsolid sand shell. There is no need to clean the remaining sand, which improves practicality.

[0006] The utility model is further configured as follows: the transmission mechanism includes a fixed block, the number of the fixed blocks is four, a transmission wheel is rotatably connected between two of the fixed blocks via a rotating shaft, a transmission belt is transmission-connected between the two transmission wheels, a driving motor bolted to the rotating shaft of the driving wheel is provided on the top of the base, and the driving motor is fixedly mounted on the connecting plate via a fixing member.

[0007] The above technical solution is adopted to facilitate the transportation of the castings after unloading.

[0008] The utility model is further configured as follows: the lifting mechanism includes a lifting cylinder, the lifting cylinder is embedded in the base, and the output end of the lifting cylinder is bolted to the bottom of the connecting plate, the bottom of the connecting plate is bolted with a guide rod slidably connected to the base, and the number of the guide rods is four.

[0009] The above technical solution is adopted to facilitate the connection plate to be driven up and down.

[0010] The utility model is further configured as follows: a layer plate is arranged on the top of the upper die seat, a hydraulic cylinder is symmetrically mounted on the top of the layer plate through a fixing piece, and an output end of the hydraulic cylinder is bolted to the top of the upper die seat.

[0011] The above technical solution is adopted to facilitate the lifting and lowering of the upper die seat.

[0012] The utility model is further configured as follows: one end of the two crushing roller shafts penetrates the outside of the crushing bin and is fixedly sleeved with gears that cooperate with each other, and a stepping motor bolted to the crushing roller shaft is installed on one side of the crushing bin through a fixing member.

[0013] By adopting the above technical solution, it is convenient to drive the two crushing rollers inside the crushing bin to rotate simultaneously, and the rotation directions are opposite.

[0014] The utility model is further configured as follows: a support rod is bolted between the base and the top plate, and the layer plate and the support rod are bolted.

[0015] The above technical solution is adopted to support the top plate and the layer plates.

[0016] The utility model is further configured as follows: a leg is bolted to the top of the base, the number of the legs is six, a plate rack is bolted between the top plate and the silo, the number of the plate rack is two.

[0017] The above technical solution is adopted to support the device and the silo.

[0018] The utility model is further configured as follows: a lifting cylinder is embedded in the bottom of the lower die base, one end of the lifting cylinder penetrates into the interior of the lower die base and is fixedly sleeved with a lifting block.

[0019] The above technical solution is adopted to facilitate the unloading of the top of the casting.

[0020] In summary, the utility model has the following beneficial effects:

[0021] 1. The utility model has a support plate installed on the base, and the lower die seat is rotatably connected to the support plate through a rotating shaft. When the casting is processed, the servo motor is started to rotate the lower die seat with the rotating shaft as the axis, so that the casting on the lower die seat is at the bottom of the lower die seat, and the connecting plate is lifted up by the lifting mechanism, and the lifting block ejects the casting from the inside of the lower die seat and drops it onto the transmission mechanism for cooling, which is convenient for subsequent personnel to take and improves the convenience of unloading;

[0022] 2. The utility model has a crushing bin installed at the bottom of the silo, and two crushing rollers are installed inside the crushing bin. When it is necessary to discharge materials, under the action of the stepper motor and the gears, the two crushing rollers crush and break up the agglomerated coated sand to prevent blockage during discharge, resulting in a hollow or unsolid sand shell. There is no need to clean up the remaining sand, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a partial structural schematic diagram of the utility model;

[0025] Figure 3 It is a top sectional view of a local structure in the utility model;

[0026] Figure 4 It is a partial structural cross-sectional view of the utility model;

[0027] Figure 5 It is a structural sectional view of the lower die seat in the utility model.

[0028] 1. Base; 2. Support plate; 3. Lower die base; 4. Heating tube; 5. Upper die base; 6. Servo motor; 7. Connecting plate; 8. Transmission mechanism; 81. Fixed block; 82. Transmission wheel; 83. Transmission belt; 84. Driving motor; 9. Lifting mechanism; 91. Lifting cylinder; 92. Guide rod; 10. Top plate; 11. Bin; 12. Crushing bin; 13. Crushing roller; 14. Feed pump; 15. Feed pipe; 16. Feed head; 17. Layer; 18. Hydraulic cylinder; 19. Gear; 20. Stepping motor; 21. Support rod; 22. Leg; 23. Plate rack; 24. Lifting cylinder; 25. Lifting block. DETAILED DESCRIPTION

[0029] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0030] Embodiment 1:

[0031] refer to Figure 1 , Figure 4 and Figure 5 The top of the base 1 is provided with a connecting plate 7, a transmission mechanism 8 is provided on the top of the connecting plate 7, and a lifting mechanism 9 is provided on the bottom of the connecting plate 7. The supporting plate 2 is installed on the base 1, and the lower die seat 3 is rotatably connected with the supporting plate 2 through the rotating shaft. When the casting is processed, the servo motor 6 is started to rotate the lower die seat 3 with the rotating shaft as the axis, so that the casting on the lower die seat 3 is at the bottom of the lower die seat 3, and then the connecting plate 7 is lifted up by the lifting mechanism 9, and the lifting block 25 ejects the casting from the inside of the lower die seat 3 and drops it onto the transmission mechanism 8 for cooling, which is convenient for subsequent personnel to take and improves the convenience of material unloading.

[0032] refer to Figure 1 The transmission mechanism 8 includes a fixed block 81, the number of the fixed blocks 81 is four, a transmission wheel 82 is rotatably connected between the two fixed blocks 81 through a rotating shaft, a transmission belt 83 is transmission-connected between the two transmission wheels 82, and a driving motor 84 bolted to the rotating shaft of the transmission wheel 82 is provided on the top of the base 1. The driving motor 84 is fixedly installed on the connecting plate 7 through a fixing piece. By setting the fixed block 81, the transmission wheel 82, the transmission belt 83 and the driving motor 84, it is convenient to transport the casting after unloading.

[0033] refer to Figure 4The lifting mechanism 9 includes a lifting cylinder 91, which is embedded in the base 1, and the output end of the lifting cylinder 91 is bolted to the bottom of the connecting plate 7. The bottom of the connecting plate 7 is bolted with a guide rod 92 that is slidably connected to the base 1. There are four guide rods 92. By setting the lifting cylinder 91 and the guide rod 92, it is convenient to drive the connecting plate 7 to move up and down.

[0034] refer to Figure 1 A layer plate 17 is provided on the top of the upper die base 5, and a hydraulic cylinder 18 is symmetrically installed on the top of the layer plate 17 through a fixing part. The output end of the hydraulic cylinder 18 is bolted to the top of the upper die base 5. By providing the layer plate 17 and the hydraulic cylinder 18, it is convenient to drive the upper die base 5 to rise and fall.

[0035] refer to Figure 5 A lifting cylinder 24 is embedded in the bottom of the lower die base 3, one end of the lifting cylinder 24 penetrates into the interior of the lower die base 3 and is fixedly sleeved with a lifting block 25. By arranging the lifting cylinder 24 and the lifting block 25, it is convenient to unload the top of the casting.

[0036] Brief description of the use process: After the coated sand passes through the feed pump 14 and the feed pipe 15 and enters between the upper die base 5 and the lower die base 3, it is heated and cooled by the heating tube 4 to form a casting. A support plate 2 is installed on the base 1, and the lower die base 3 is rotatably connected to the support plate 2 through a rotating shaft. When the casting is processed, the servo motor 6 is started to rotate the lower die base 3 around the rotating shaft, so that the casting on the lower die base 3 is at the bottom of the lower die base 3, and then the connecting plate 7 is lifted up by the lifting mechanism 9, and the lifting block 25 pushes the casting out from the inside of the lower die base 3 and drops it onto the transmission mechanism 8 for cooling, which is convenient for subsequent personnel to take it and improves the convenience of unloading.

[0037] Embodiment 2:

[0038] refer to Figure 1 , Figure 2 and Figure 3 A core shooting machine which is convenient for core connection, wherein a top plate 10 is arranged on the top of a base 1, a silo 11 is arranged on the top of the top plate 10, a crushing silo 12 is connected to the bottom of the silo 11, a crushing silo 12 is connected to the inside of the crushing silo 12 via a rotating shaft and a crushing roller 13 is connected thereto in a symmetrical manner, a feeding pump 14 connected to the crushing silo 12 via a pipeline is installed at the bottom of the crushing silo 12 via a fixing member, a feeding pipe 15 is connected to the output end of the feeding pump 14, and a feeding head 16 connected to an upper die seat 5 is connected to the other end of the feeding pipe 15. By installing a crushing silo 12 at the bottom of the silo 11 and two crushing rollers 13 are installed inside the crushing silo 12, when material is required to be discharged, under the action of a stepping motor 20 and a gear 19, the two crushing rollers 13 crush and scatter the agglomerated coated sand to prevent blockage during material discharge, resulting in a situation where the sand shell is hollow or not solid, and there is no need to clean up the residual sand, thereby improving practicality.

[0039] refer to Figure 2 and Figure 3 One end of the rotating shaft of the two crushing rollers 13 passes through the outside of the crushing chamber 12 and is fixedly sleeved with a gear 19 that cooperates with each other. A stepper motor 20 bolted to the rotating shaft of the crushing roller 13 is installed on one side of the crushing chamber 12 through a fixing part. By setting the gear 19 and the stepper motor 20, it is convenient to drive the two crushing rollers 13 inside the crushing chamber 12 to rotate at the same time, and the rotation directions are opposite.

[0040] refer to Figure 1 A support rod 21 is bolted between the base 1 and the top plate 10 , and the layer plate 17 is bolted to the support rod 21 . By providing the support rod 21 , the top plate 10 and the layer plate 17 are supported.

[0041] refer to Figure 1 and Figure 2 The top of the base 1 is bolted with legs 22, the number of which is six. A frame 23 is bolted between the top plate 10 and the silo 11, the number of which is two. By setting the legs 22 and the frame 23, the device and the silo 11 are supported.

[0042] Brief description of the use process: A crushing bin 12 is installed at the bottom of the silo 11, and two crushing rollers 13 are installed inside the crushing bin 12. When it is necessary to discharge the material, under the action of the stepper motor 20 and the gear 19, the two crushing rollers 13 break up the agglomerated coated sand to prevent blockage during discharge, resulting in a hollow or unsolid sand shell. There is no need to clean up the remaining sand, which improves practicality.

[0043] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A core shooting machine for facilitating core connection, comprising a base (1), characterized in that: The top of the base (1) is symmetrically bolted with a support plate (2), a lower die seat (3) is rotatably connected between the two support plates (2) via a rotating shaft, a heating tube (4) is embedded in the interior of the lower die seat (3), an upper die seat (5) is arranged on the top of the lower die seat (3), a servo motor (6) is arranged on the top of the base (1), the output end of the servo motor (6) is fixedly mounted on the support plate (2) via a fixing piece, a connecting plate (7) is arranged on the top of the base (1), a transmission mechanism (8) is arranged on the top of the connecting plate (7), and a lifting mechanism (9) is arranged on the bottom of the connecting plate (7). A descending mechanism (9), wherein a top plate (10) is arranged on the top of the base (1), a silo (11) is arranged on the top of the top plate (10), the bottom of the silo (11) is connected to a crushing silo (12), the interior of the crushing silo (12) is symmetrically rotatably connected to a crushing roller (13) via a rotating shaft, a feed pump (14) connected to the crushing silo (12) via a pipeline is installed at the bottom of the crushing silo (12) via a fixing member, the output end of the feed pump (14) is connected to a feed pipe (15), and the other end of the feed pipe (15) is connected to a feed head (16) connected to an upper die seat (5).

2. A core shooting machine for facilitating core connection according to claim 1, characterized in that: The transmission mechanism (8) comprises a fixed block (81), the number of the fixed blocks (81) is four, a transmission wheel (82) is rotatably connected between two of the fixed blocks (81) via a rotating shaft, a transmission belt (83) is transmission-connected between the two transmission wheels (82), a driving motor (84) bolted to the rotating shaft of the transmission wheel (82) is arranged on the top of the base (1), and the driving motor (84) is fixedly mounted on the connecting plate (7) via a fixing member.

3. A core shooting machine for facilitating core connection according to claim 1, characterized in that: The lifting mechanism (9) comprises a lifting cylinder (91), the lifting cylinder (91) is embedded in the base (1), and the output end of the lifting cylinder (91) is bolted to the bottom of the connecting plate (7), and the bottom of the connecting plate (7) is bolted with a guide rod (92) slidably connected to the base (1), and the number of the guide rods (92) is four.

4. A core shooting machine for facilitating core connection according to claim 1, characterized in that: A layer plate (17) is arranged on the top of the upper die seat (5), a hydraulic cylinder (18) is symmetrically mounted on the top of the layer plate (17) via a fixing member, and an output end of the hydraulic cylinder (18) is bolted to the top of the upper die seat (5).

5. The core shooting machine for facilitating core connection according to claim 1, characterized in that: One end of the rotating shafts of the two crushing rollers (13) penetrates the outside of the crushing bin (12) and is fixedly sleeved with gears (19) that cooperate with each other. A stepping motor (20) bolted to the rotating shafts of the crushing rollers (13) is installed on one side of the crushing bin (12) through a fixing member.

6. A core shooting machine for facilitating core connection according to claim 4, characterized in that: A support rod (21) is bolted between the base (1) and the top plate (10), and the layer plate (17) and the support rod (21) are bolted together.

7. The core shooting machine for facilitating core connection according to claim 1, characterized in that: The top of the base (1) is bolted with supporting legs (22), and the number of the supporting legs (22) is six. A plate frame (23) is bolted between the top plate (10) and the silo (11), and the number of the plate frame (23) is two.

8. The core shooting machine for facilitating core connection according to claim 1, characterized in that: A lifting cylinder (24) is embedded in the bottom of the lower die base (3), and one end of the lifting cylinder (24) penetrates into the interior of the lower die base (3) and is fixedly sleeved with a lifting block (25).

Citation Information

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