Electric spark drilling machine with guide mechanism
By designing a guide mechanism in an electric spark piercing machine, using components such as servo motors, threaded rods, electric telescopic rods and hydraulic rods, stable fixation and precise displacement of the machining parts is achieved, which solves the problem of movement offset of the piercing machine and improves the Perforation accuracy and machining efficiency.
Patent Information
- Application Number
- CN202421009503.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing electric spark perforators are prone to movement offset when moving the perforated product, resulting in damage to the parts processing and affecting the yield and working efficiency of the perforation processing of parts.
An electric spark perforator with a guide mechanism was designed, using components such as servo motors, threaded rods, electric telescopic rods and hydraulic rods. Through precise mechanical guidance and hydraulic drive, stable fixation and precise displacement of the processed parts are achieved. Avoid moving offsets.
Improve the perforation accuracy, avoid component processing damage caused by moving offset, and improve the pass rate and working efficiency of component perforation processing.
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Figure CN222492491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric spark perforators, in particular to an electric spark perforator with a guide mechanism. Background Art
[0002] The EDM perforator is a machine tool that uses the principle of electric spark discharge to process metal. It is usually used for precision perforation of metal workpieces, especially for processing hard and high-strength metal materials. The working principle of the EDM perforator is to generate electric spark discharge on the surface of the workpiece, and use the high temperature and high energy of the electric spark to melt and corrode the metal, thereby achieving perforation of the workpiece. This processing method is suitable for hole processing that requires high precision, complex shapes or special materials, such as mold manufacturing, aerospace parts processing and other fields. The EDM perforator is usually composed of a control system, electrodes, a workbench, a power supply and other parts.
[0003] Existing punching machines generally use hand-cranked machine tool pallets, and the punching position and data are manually observed. During the processing, the worker controls the pallet and moves the product to be punched through the pallet, which makes it easy to cause movement deviation when the perforated product is moved, thereby causing damage to the component processing, affecting the component punching processing yield and work efficiency. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an electric spark perforator with a guiding mechanism, aiming to improve the problem that movement deviation is easy to cause, thereby causing damage to component processing and affecting the yield rate and work efficiency of component perforation processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an electric spark punching machine with a guiding mechanism comprises a workbench, a servo motor is fixedly connected to the front end of the right side of the inner wall of the workbench, a threaded rod is fixedly connected to the output end of the servo motor, a conveying plate is threadedly connected to the outer wall of the threaded rod, a vertical plate is fixedly connected to the right side of the conveying plate, an electric telescopic rod is fixedly connected to the inner top wall of the vertical plate, a fixed plate is fixedly connected to the output end of the electric telescopic rod, a rubber pad is fixedly connected to the bottom wall of the fixed plate, a sliding column is fixedly connected to the rear end of the right side of the inner wall of the workbench, the middle part of the sliding column passes through the rear side of the inner wall of the conveying plate, a fixing piece is fixedly connected to the left side of the top wall of the workbench, and hydraulic rods are fixedly connected to the front and rear sides of the inner top wall of the fixing piece, the output ends of the two hydraulic rods are fixedly connected to displacement plates, a perforating device is fixedly installed on the bottom wall of the displacement plate, and a heat dissipation mechanism is provided on the bottom wall of the workbench.
[0006] As a further description of the above technical solution:
[0007] The heat dissipation mechanism includes a protective shell, the top wall of which is fixedly installed on the right side of the bottom wall of the workbench, a filter plate is fixedly connected to the right side of the protective shell, a blower is fixedly connected to the middle of the right side of the bottom wall of the workbench, the output end of the blower is connected to a delivery pipe, and the top ends of the two delivery pipes are connected to heat dissipation nozzles.
[0008] As a further description of the above technical solution:
[0009] The front and rear sides of the displacement plate are fixedly connected with sliding blocks, the front and rear sides of the inner wall of the fixing member are provided with sliding grooves, and the sliding grooves corresponding to the two sliding blocks on the sides away from each other are slidably connected.
[0010] As a further description of the above technical solution:
[0011] A control switch is fixedly connected to the front side of the fixing member, and the control switch is electrically connected to the blower, the servo motor and the hydraulic rod respectively.
[0012] As a further description of the above technical solution:
[0013] The top ends of the outer walls of the two delivery pipes are fixedly mounted with rubber rings, and the outer walls of the two rubber rings are fixedly connected to the outer sides of the corresponding heat dissipation nozzles.
[0014] As a further description of the above technical solution:
[0015] A protective shell is arranged on the front side of the control switch, and the rear side of the protective shell is rotatably connected to the front side of the fixing member through a hinge.
[0016] As a further description of the above technical solution:
[0017] A fixing groove is provided on the top wall of the conveying plate, and a limiting rod is fixedly connected to the middle part of the right side of the inner wall of the workbench.
[0018] As a further description of the above technical solution:
[0019] The four corners of the bottom wall of the workbench are fixedly connected with support columns.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by starting the electric telescopic rod, the processing parts can be fixed by the fixing plate, and then by starting the servo motor, the threaded rod is driven, and then the conveying plate is restricted from rotating by the sliding column, so that the conveying plate drives the processing parts to move, thereby completing the guiding work, thereby improving the punching accuracy, avoiding the situation that the movement deviation and the damage to the processing parts are easily caused, thereby improving the qualified rate and work efficiency.
[0022] 2. In the utility model, the blower is started to extract the filtered airflow, and then the heat is dissipated through the conveying pipeline via the heat dissipation nozzle, so that the heat dissipation and cooling effect can be achieved after the perforation work, thereby reducing the situation where the temperature of the parts is too high after the perforation and affecting the transportation, thereby improving the functionality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of the electric spark perforator provided with a guide mechanism according to the utility model;
[0024] Figure 2 This is a schematic structural diagram of a conveying plate of an electrospark perforator provided with a guide mechanism according to the utility model;
[0025] Figure 3 The utility model is a schematic diagram of the heat dissipation mechanism of the electric spark perforator with a guide mechanism.
[0026] Legend:
[0027] 1. Workbench; 2. Heat dissipation mechanism; 201. Protective shell; 202. Filter plate; 203. Blower; 204. Conveying pipeline; 205. Rubber ring; 206. Heat dissipation nozzle; 3. Servo motor; 4. Threaded rod; 5. Conveying plate; 6. Fixed groove; 7. Vertical plate; 8. Electric telescopic rod; 9. Fixed plate; 10. Rubber pad; 11. Sliding column; 12. Fixing piece; 13. Hydraulic rod; 14. Displacement plate; 15. Perforating device; 16. Sliding block; 17. Sliding groove; 18. Limiting rod; 19. Control switch; 20. Protective shell; 21. Support column. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1 and Figure 2, the utility model provides an embodiment: an electric spark punching machine with a guiding mechanism, comprising a workbench 1, a servo motor 3 is fixedly connected to the front end of the inner wall of the workbench 1, a threaded rod 4 is fixedly connected to the output end of the servo motor 3, a conveying plate 5 is threadedly connected to the outer wall of the threaded rod 4, a vertical plate 7 is fixedly connected to the right side of the conveying plate 5, an electric telescopic rod 8 is fixedly connected to the inner top wall of the vertical plate 7, a fixed plate 9 is fixedly connected to the output end of the electric telescopic rod 8, a rubber pad 10 is fixedly connected to the bottom wall of the fixed plate 9, a sliding column 11 is fixedly connected to the rear end of the right side of the inner wall of the workbench 1, the middle part of the sliding column 11 passes through the rear side of the inner wall of the conveying plate 5, a fixing piece 12 is fixedly connected to the left side of the top wall of the workbench 1, and hydraulic rods 13 are fixedly connected to the front and rear sides of the inner top wall of the fixing piece 12, and the output ends of the two hydraulic rods 13 are fixedly connected to displacement plates 14, and a punching device 15 is fixedly installed on the bottom wall of the displacement plate 14, and a heat dissipation mechanism 2 is provided on the bottom wall of the workbench 1;
[0030] Specifically, by starting the electric telescopic rod 8, the fixed plate 9 is used to fix the parts to ensure that the parts maintain a stable position during the punching process, and the servo motor 3 is started to drive the threaded rod 4 to start rotating. Under the limited rotation of the sliding column 11, the conveying plate 5 will not rotate with the threaded rod 4, but will be smoothly displaced along a preset path. When the conveying plate 5 reaches the specified position, the two hydraulic rods 13 are activated. They push the displacement plate 14 to drive the punching device 15 to perform precise displacement, thereby completing the punching work. This punching method not only improves the accuracy of the punching, but also avoids component processing damage caused by movement offset.
[0031] Reference Figure 1 and Figure 3 The heat dissipation mechanism 2 includes a protective shell 201, the top wall of the protective shell 201 is fixedly installed on the right side of the bottom wall of the workbench 1, a filter plate 202 is fixedly connected to the right side of the protective shell 201, a blower 203 is fixedly connected and installed in the middle of the right side of the bottom wall of the workbench 1, the output end of the blower 203 is connected with a delivery pipe 204, and the top ends of the two delivery pipes 204 are both connected with a heat dissipation nozzle 206; the top ends of the outer walls of the two delivery pipes 204 are fixedly installed with rubber rings 205, and the outer walls of the two rubber rings 205 are fixedly connected to the outer sides of the corresponding heat dissipation nozzles 206;
[0032] Specifically, the airflow filtered by the filter plate 202 is extracted by starting the blower 203. This ensures that large particles do not enter the interior of the blower 203. This not only prolongs the service life of the blower 203 and reduces maintenance costs, but also improves the stability of the overall equipment. The filtered airflow passes through the delivery pipe 204, passes through the heat dissipation nozzle 206, and finally performs heat dissipation and cooling work on the perforated parts.
[0033] Reference Figure 2The front and rear sides of the displacement plate 14 are fixedly connected with sliders 16, the front and rear sides of the inner wall of the fixing member 12 are provided with slide grooves 17, and the two sliders 16 are slidably connected with the corresponding slide grooves 17 on the far sides; the top wall of the conveying plate 5 is provided with a fixing groove 6, and the middle part of the right side of the inner wall of the workbench 1 is fixedly connected with a limiting rod 18; the four corners of the bottom wall of the workbench 1 are fixedly connected with support columns 21;
[0034] Specifically, the two sliders 16 are slidably connected through the corresponding sliding grooves 17 on the opposite sides, so that the displacement direction of the displacement plate 14 can be limited when it is displaced, the fixing groove 6 allows the parts to be placed, and the limiting rod 18 prevents the conveying plate 5 from excessive displacement and causing damage to the servo motor 3.
[0035] Reference Figure 1 , Figure 2 and Figure 3 The front side of the fixing member 12 is fixedly connected with a control switch 19, and the control switch 19 is electrically connected with the blower 203, the servo motor 3 and the hydraulic rod 13 respectively; the front side of the control switch 19 is provided with a protective shell 20, and the rear side of the protective shell 20 is rotatably connected with the front side of the fixing member 12 through a hinge;
[0036] Specifically, the control switch 19 is electrically connected to the blower 203, the servo motor 3 and the hydraulic rod 13 respectively, so that the control switch 19 can complete the opening and closing of the device, and the protective shell 20 can protect the control switch 19 and prevent accidental touch.
[0037] Working principle: before starting the perforation, the parts are placed on the top wall of the conveying plate 5, and the electric telescopic rod 8 is started so that the fixing plate 9 can fix the parts. The servo motor 3 is started so that the threaded rod 4 starts to rotate. Under the limited rotation of the sliding column 11, the conveying plate 5 will not rotate along with the threaded rod 4, so that the conveying plate 5 completes the displacement guiding work. By starting the two hydraulic rods 13, the displacement plate 14 drives the perforating device 15 to move, so that the perforation work is performed, thereby improving the perforation accuracy, avoiding the situation that the movement offset and the damage to the component processing are easily caused, thereby improving the qualified rate and work efficiency, and by starting the blower 203, the airflow filtered by the filter plate 202 can be extracted, so that larger particles will not enter the interior of the blower 203, thereby reducing the possibility of damage to the blower 203, and then the airflow passes through the conveying pipe 204 and the heat dissipation nozzle 206 to cool the perforated parts, thereby reducing the situation that the temperature of the parts is too high after perforation.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electrospark perforator with a guide mechanism, comprising a workbench (1), characterized in that: A servo motor (3) is fixedly connected to the front end of the right side of the inner wall of the workbench (1); a threaded rod (4) is fixedly connected to the output end of the servo motor (3); a conveying plate (5) is threadedly connected to the outer wall of the threaded rod (4); a vertical plate (7) is fixedly connected to the right side of the conveying plate (5); an electric telescopic rod (8) is fixedly connected to the inner top wall of the vertical plate (7); a fixed plate (9) is fixedly connected to the output end of the electric telescopic rod (8); a rubber pad (10) is fixedly connected to the bottom wall of the fixed plate (9); and the workbench (1) is fixedly connected to the front end of the inner wall of the vertical plate (7); and a rubber pad (10) is fixedly connected to the bottom wall of the fixed plate (9). ) is fixedly connected to a slide column (11) at the rear end of the right side of the inner wall of the conveying plate (5), the middle part of the slide column (11) passes through the rear side of the inner wall of the conveying plate (5), the left side of the top wall of the workbench (1) is fixedly connected to a fixing member (12), the front and rear sides of the inner top wall of the fixing member (12) are fixedly connected to hydraulic rods (13), the output ends of the two hydraulic rods (13) are fixedly connected to displacement plates (14), the bottom wall of the displacement plates (14) is fixedly installed with a perforating device (15), and the bottom wall of the workbench (1) is provided with a heat dissipation mechanism (2).
2. The electric spark drilling machine with a guide mechanism according to claim 1, characterized in that: The heat dissipation mechanism (2) comprises a protective shell (201), the top wall of the protective shell (201) is fixedly mounted on the right side of the bottom wall of the workbench (1), a filter plate (202) is fixedly connected to the right side of the protective shell (201), a blower (203) is fixedly mounted on the middle part of the right side of the bottom wall of the workbench (1), the output end of the blower (203) is connected to a delivery pipe (204), and the top ends of the two delivery pipes (204) are both connected to a heat dissipation nozzle (206).
3. The electric spark drilling machine with a guide mechanism according to claim 1, characterized in that: The front and rear sides of the displacement plate (14) are fixedly connected with sliders (16), the front and rear sides of the inner wall of the fixing member (12) are provided with sliding grooves (17), and the sliding grooves (17) corresponding to the two sliding grooves (17) on the sides away from each other are slidably connected.
4. The electric spark drilling machine with a guide mechanism according to claim 1, characterized in that: A control switch (19) is fixedly connected to the front side of the fixing member (12), and the control switch (19) is electrically connected to the blower (203), the servo motor (3) and the hydraulic rod (13) respectively.
5. The electric spark drilling machine with a guide mechanism according to claim 2, characterized in that: A rubber ring (205) is fixedly mounted on the top of the outer wall of the two delivery pipes (204), and the outer walls of the two rubber rings (205) are fixedly connected to the outer side of the corresponding heat dissipation nozzle (206).
6. The electric spark drilling machine with a guide mechanism according to claim 4, characterized in that: A protective shell (20) is provided on the front side of the control switch (19), and the rear side of the protective shell (20) is rotatably connected to the front side of the fixing member (12) via a hinge.
7. The electric spark drilling machine with a guide mechanism according to claim 1, characterized in that: A fixing groove (6) is provided on the top wall of the conveying plate (5), and a limiting rod (18) is fixedly connected to the middle portion of the right side of the inner wall of the workbench (1).
8. The electric spark drilling machine with a guide mechanism according to claim 1, characterized in that: Support columns (21) are fixedly connected at the four corners of the bottom wall of the workbench (1).