Flower basket welding equipment

Abstract

The utility model discloses flower basket welding equipment, and relates to the field of flower basket production, the flower basket welding equipment comprises a main frame, and a mounting frame is fixedly arranged in the middle of the main frame; the fixing mechanism comprises a first lead screw rotationally arranged on one side of the inner wall of the mounting frame, a worm is fixedly arranged at the other end of the first lead screw, a second lead screw is fixedly arranged at the end, away from the first lead screw, of the worm, and fixing plates are arranged on the surfaces of the first lead screw and the second lead screw in a threaded mode. The rotating mechanism comprises a first straight gear rotationally arranged at the bottom of the inner wall of the main frame, a meshed second straight gear is arranged on one side of the surface of the first straight gear, and a rotating disc is fixedly connected to the top of the first straight gear; the adjusting mechanism comprises side grooves formed in the top surface of the rotating disc and located on the two sides of the first clamping groove, third lead screws are rotationally arranged in the two side grooves, and clamping plates are arranged at the two ends of the surfaces of the third lead screws in a threaded mode. The mounting plate is effectively fixed, so that the welding effect is improved, meanwhile, manual intervention is not needed in the welding process, and potential safety hazards are reduced.

Description

Technical Field

[0001] The present application relates to the field of flower basket production, and in particular to a flower basket welding device. Background Art

[0002] With the continuous development of the solar cell manufacturing industry, wet flower baskets are used as an important carrier for loading solar cells. Therefore, the welding requirements for flower basket frames are becoming more and more stringent. Conventional flower basket welding equipment usually uses two clamping blocks to clamp and fix the flower basket mounting plate, and then perform welding operations.

[0003] For example, patent number CN202110892452.5, a basket pressure rod automatic welding equipment, including a main frame, an electrical cabinet, an integral installation work surface, the integral installation work surface and the electrical cabinet are installed on the main body frame; a propulsion assembly device for controlling the end position of the pressure rod and the overall length of the pressure rod; a high-temperature hot-melt device for heating the connection between the hot-melt gear rod and the end component of the pressure rod; a gear rod fixing device for controlling the direction and position of the gear rod; and a programmable PLC controller that controls the programming logic of the propulsion assembly device, the high-temperature hot-melt device and the gear rod fixing device for logical movement coordination. The above device has the following shortcomings in actual use:

[0004] The device places the mounting plate of the flower basket on the upper end surface of the main frame, and then controls the pressure rod to push the clamping seats at both ends to move the mounting plates toward each other. When the mounting plates are moved to the welding points, welding is performed. However, in the process of pushing the mounting plates to move, the mounting plates are prone to offset, and then the mounting plates cannot be aligned during the final welding, resulting in the welding effect failing to meet the standards. Multiple manual adjustments are required, which increases the installation risks. Utility Model Content

[0005] In order to improve the problem that conventional flower basket welding equipment cannot be effectively fixed, which reduces the welding effect, and requires manual adjustment during the welding process, which increases installation risks, the present application provides a flower basket welding equipment.

[0006] The present application provides a basket welding device that adopts the following technical solution:

[0007] A basket welding device comprises a main frame, a mounting frame is fixedly arranged in the middle of the main frame, and a fixing mechanism is arranged in the mounting frame;

[0008] The fixing mechanism comprises a first lead screw rotatably arranged on one side of the inner wall of the mounting frame, a worm is fixedly arranged at the other end of the first lead screw, a second lead screw is fixedly arranged at the end of the worm away from the first lead screw, a fixing plate is threadedly arranged on the surface of the first lead screw and the second lead screw, and first serrated surfaces are arranged on opposite sides of the two fixing plates;

[0009] The rotating mechanism comprises a first spur gear rotatably arranged at the bottom of the inner wall of the main frame, a second spur gear meshing with the first spur gear is arranged on one side of the surface of the first spur gear, a rotating disk is fixedly connected to the top of the first spur gear, and a first slot is opened on the top surface of the rotating disk;

[0010] The adjustment mechanism includes side grooves opened on the top surface of the rotating disk and located on both sides of the first clamping groove. A third screw is rotatably arranged in the two side grooves. Clamps are threadedly arranged on both ends of the surface of the third screw. A second serrated surface is arranged in the middle of the two clamps.

[0011] By adopting the above technical solution, the operation of the fixing mechanism controls the fixing plate to push and fix the two mounting plates of the flower basket, and at the same time the adjustment mechanism controls the clamping plate to move and fix the other two mounting plates of the flower basket, so that the four mounting plates are abutted at the same time, thereby performing welding operations, cooperating with the rotating mechanism to rotate the mounting plates, increasing the welding area between the mounting plates, and improving the welding stability.

[0012] Preferably, a connecting groove is opened in the middle of the inner wall of the mounting frame, and the fixing mechanism also includes a worm wheel which is meshed and abutted against the surface of the worm and is rotatably connected to the top of the inner wall of the main frame. A connecting rod is fixed at the bottom of the worm wheel, and a first electromagnetic clutch is inserted and fixed at the bottom of the connecting rod.

[0013] By adopting the above technical solution, when the connecting rod rotates, the worm wheel is driven to rotate, and the worm wheel transmits the rotational force to the worm, thereby transmitting power for the operation of the fixing mechanism.

[0014] Preferably, the rotating mechanism further comprises an electric push rod fixedly mounted on the top surface of the first spur gear, and the telescopic end of the electric push rod movably passes through the top of the main frame and is fixedly connected to the bottom surface of the rotating disk.

[0015] By adopting the above technical solution, the telescopic end of the electric push rod drives the rotating disk to perform lifting operations, thereby increasing the contact area between the mounting plate on the surface of the rotating disk and the welding head, thereby improving the welding effect.

[0016] Preferably, a second electromagnetic clutch is movably plugged into the top of the second spur gear, and a dual-axis motor is plugged and fixed into the plug on the opposite side of the second electromagnetic clutch to the first electromagnetic clutch.

[0017] By adopting the above technical solution, the two rotating ends of the dual-axis motor are respectively plugged into the sockets of the first electromagnetic clutch and the second electromagnetic clutch to provide power for the fixing mechanism and the rotating mechanism. At the same time, the first electromagnetic clutch and the second electromagnetic clutch are controlled to be disconnected to maintain power transmission.

[0018] Preferably, the adjustment mechanism further comprises a cavity opened inside the rotating disk and located on one side of the side groove, a servo motor is fixedly arranged in the cavity, and an output end of the servo motor passes through the side wall and is fixedly connected to the third lead screw.

[0019] By adopting the above technical solution, the rotation of the servo motor drives the third lead screw to rotate, thereby controlling the movement of the two clamping plates to provide a power source for the adjustment mechanism.

[0020] Preferably, a second card slot is provided on the top of the main frame, and a channel of the second card slot is aligned with the first card slot.

[0021] By adopting the above technical solution, when the fixing plate pushes the mounting plate to move along the second clamping groove, the second clamping groove eventually pushes the mounting plate into the first clamping groove, thereby maintaining the clamping effect on the mounting plate.

[0022] Preferably, a rotation groove is opened at the center of the top of the main frame, and the surface of the rotating disk abuts against the groove of the rotation groove.

[0023] By adopting the above technical solution, the rotating groove reserves space for the rotation of the rotating disk, and at the same time limits the rotating disk to control the rotation range of the rotating disk.

[0024] Preferably, a linear drive mechanism is fixedly provided on the upper end surface of the main frame at one side of the rotating disk, and a welding head is fixedly provided on the moving end of the linear drive mechanism.

[0025] By adopting the above technical solution, the linear drive mechanism drives the welding head to move laterally, thereby controlling the welding head to perform welding processing on the gap between the mounting plates.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. The dual-axis motor is used to drive the first screw and the second screw to rotate, so that the two fixed plates move and then drive the two mounting plates to move. When the fixed plate moves, the first serrated surface cooperates with the second slot to fix the two mounting plates. The servo motor drives the third screw to control the movement of the two clamping plates. The clamping plates fix the two mounting plates and move them, and finally align and abut the four mounting plates for welding. The mounting plates are in a fixed state throughout the movement process, which prevents deviation and ensures the welding effect. At the same time, no human intervention is required, reducing safety hazards.

[0028] 2. The electric push rod is used to push the rotating disk, so that the mounting plate on the surface of the rotating disk can be lifted and lowered, so that the welding head can weld back and forth on the welding gap with a certain length during the welding process, thereby increasing the welding area and improving the welding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a three-dimensional front view of this application;

[0030] Figure 2 This is a three-dimensional rear view of this application;

[0031] Figure 3 An exploded view of the fixing mechanism for this application;

[0032] Figure 4 This is an exploded diagram of the rotating mechanism of this application;

[0033] Figure 5 Adjust the exploded diagram of the mechanism for this application.

[0034] Reference numerals: 1, main frame; 2, mounting frame;

[0035] 3. Fixing mechanism; 31. First lead screw; 32. Worm; 33. Second lead screw; 34. Fixing plate; 35. First serrated surface; 36. Worm gear; 37. Connecting rod; 38. First electromagnetic clutch;

[0036] 4. Rotating mechanism; 41. First spur gear; 42. Electric push rod; 43. Rotating plate; 44. First slot; 45. Second spur gear; 46. Second electromagnetic clutch;

[0037] 5. Adjustment mechanism; 51. Servo motor; 52. Third lead screw; 53. Clamp; 54. Second serrated surface; 55. Side groove; 56. Cavity;

[0038] 6. Second card slot; 7. Rotation slot; 8. Linear drive mechanism; 9. Welding head; 10. Dual-axis motor; 11. Connection slot. DETAILED DESCRIPTION

[0039] The following is combined with Figure 1-5 This application is described in further detail.

[0040] The embodiment of the present application discloses a basket welding device.

[0041] Example 1

[0042] Reference Figure 1 , 3 A flower basket welding device includes a main frame 1, a rotation groove 7 is opened at the center of the upper end surface of the main frame 1, and the rotation groove 7 is circular in shape. Second card grooves 6 are opened on both sides of the upper end surface of the main frame 1 on the rotation groove 7, and the groove width and height of the second card groove 6 are engaged with the tooth surface of the outer surface of the flower basket. A mounting frame 2 is welded and fixed to one side of the inner surface of the main frame 1, and the mounting frame 2 connects the upper and lower ends of the inner surface of the main frame 1, and a connecting groove 11 is opened in the middle of the mounting frame 2.

[0043] Through the above arrangement, the rotating groove 7 is circular to reserve space for the subsequent rotation of the rotating mechanism 4. At the same time, the second clamping groove 6 clamps the outer surface of the flower basket to be welded to play an auxiliary fixing role. The installation frame 2 is connected to the upper and lower ends of the main frame 1, thereby improving the stability of the main frame 1. At the same time, the groove space in the installation frame 2 reserves space for the installation of the subsequent fixing mechanism 3.

[0044] Reference Figure 2 , 3 The fixing mechanism 3 includes a first screw 31 rotatably connected to one side of the inner surface of the mounting frame 2, a worm 32 is fixedly connected to one end of the first screw 31 away from the side wall of the mounting frame 2, a second screw 33 is fixedly connected to one end of the worm 32 away from the first screw 31, and one end of the second screw 33 away from the worm 32 is fixedly connected to one side of the inner surface of the mounting frame 2 to form an integral fixation, and the surfaces of the first screw 31 and the second screw 33 are both threadedly connected with an adaptive fixing plate 34, and the two fixing plates 34 are U-shaped as a whole, and the U-shaped protrusions on the top of the two fixing plates 34 are located on the upper end surface of the main frame 1 and are separated by a distance of 3 to 5 cm, and the opposite side of the top of the two fixing plates 34 is set as a first serrated surface 35, and the tooth interval of the first serrated surface 35 is engaged with the outer surface of the flower basket.

[0045] Through the above arrangement, the first lead screw 31 and the second lead screw 33 are controlled to rotate by rotating the worm 32. The rotation of the first lead screw 31 and the second lead screw 33 causes the two fixed plates 34 to move in relative or opposite directions, thereby controlling the distance between the two fixed plates 34. When the two fixed plates 34 move, the first serrated surface 35 abuts against the mounting plates on both sides of the flower basket for clamping, thereby fixing it.

[0046] Reference Figure 4 A worm gear 36 is rotatably connected to the top of the inner surface of the main frame 1, and the worm gear 36 is located in the connecting groove 11 and meshed with the surface of the worm 32. A connecting rod 37 is welded and fixed to the bottom of the connecting rod in the center of the worm gear 36, and one end of the connecting rod 37 away from the worm gear 36 is plugged and fixed to the fixed end of the first electromagnetic clutch 38.

[0047] Through the above arrangement, the first electromagnetic clutch 38 is controlled to be disconnected and connected so that the connecting rod 37 rotates. When the connecting rod 37 rotates, the worm wheel 36 is driven to rotate synchronously. The rotation of the worm wheel 36 drives the meshing worm 32 to rotate, thereby transmitting power to control the clamping movement of the fixed plate 34.

[0048] Reference Figure 3 , 4The rotating mechanism 4 includes a rotating disk 43 that is movably abutted in the rotating groove 7. A first clamping groove 44 is opened on the upper end surface of the rotating disk 43. The groove width of the first clamping groove 44 is consistent with the clamping width of the mounting plate of the flower basket. An electric push rod 42 is fixedly arranged on the top of the inner surface of the main frame 1, and the telescopic end of the electric push rod 42 movably passes through the top of the main frame 1 and is fixedly connected to the center of the lower end surface of the rotating disk 43. The bottom of the electric push rod 42 is fixedly connected to the rotating rod in the middle of the first spur gear 41, and the other end of the rotating rod of the first spur gear 41 is rotatably connected to the bottom of the inner surface of the main frame 1. A second spur gear 45 is rotatably connected at the bottom of the inner surface of the main frame 1 aligned with the worm gear 36. A second electromagnetic clutch 46 is plugged and fixed on the top of the rotating rod in the middle of the second spur gear 45. The movable end sockets of the second electromagnetic clutch 46 on the opposite side of the first electromagnetic clutch 38 are respectively plugged into the two output shafts of the dual-axis motor 10 one by one, and the fixed end of the dual-axis motor 10 is fixedly connected to the mounting frame 2 by screws.

[0049] It should be noted that there is a rotation gap between the rotating disk 43 and the rotating slot 7, the first slot 44 is aligned with the slot of the second slot 6, the second spur gear 45 is meshed and abutted with the tooth surface of the first spur gear 41, and the second electromagnetic clutch 46 is aligned with the center of the socket of the first electromagnetic clutch 38.

[0050] Through the above arrangement, the second electromagnetic clutch 46 is controlled to be disconnected and connected so that the second spur gear 45 rotates. The rotation of the second spur gear 45 drives the first spur gear 41 to rotate. When the first spur gear 41 rotates, it drives the electric push rod 42 to rotate. The rotation of the electric push rod 42 causes the rotating disk 43 to rotate synchronously, so that the fixed flower basket mounting plate on the surface of the rotating disk 43 rotates centrally, which is convenient for the welding device to weld the flower basket. At the same time, the operation of the electric push rod 42 is controlled by a microcomputer to drive the rotating disk 43 to rise and fall, thereby improving the welding area of ​​the flower basket and improving the welding effect.

[0051] Reference Figure 5 The adjustment mechanism 5 includes side grooves 55 opened on the upper end surface of the rotating disk 43 and located on both sides of the first clamping groove 44. The two side grooves 55 penetrate the inner wall of the rotating disk 43 to be connected. A third screw 52 is rotatably connected on opposite sides of the inner walls of the two side grooves 55. The parts of the third screw 52 located in the two side grooves 55 are set as threaded surfaces, and the parts of the third screw 52 located in the through holes of the two side grooves 55 are set as smooth surfaces, and the smooth surfaces are smoothly connected to the inner walls of the through holes. The threaded surfaces at both ends of the third screw 52 are threadedly connected with clamping plates 53, and the two clamping plates 53 are U-shaped, and the inner wall of the U-shaped is provided with a second serrated surface 54. A cavity 56 is opened on one side of the interior of the rotating disk 43, and a servo motor 51 is fixedly provided on the inner wall of the cavity 56, and the output shaft of the servo motor 51 movably penetrates the rotating disk 43 and is fixedly connected to the third screw 52 through a coupling.

[0052] Through the above arrangement, the servo motor 51 provides torque to control the third screw 52 to rotate. When the third screw 52 rotates, the two clamps 53 move in relative directions to shorten the distance. The movement of the two clamps 53 drives the flower basket mounting plate in the second serrated surface 54 to move, so that the two flower basket mounting plates in the second serrated surface 54 abut against the two mounting plates fixed by the fixing mechanism 3, which is convenient for the welding mechanism to perform welding and fixing.

[0053] Reference Figure 1 , 3 A linear drive mechanism 8 is fixedly provided on the side of the upper end surface of the main frame 1 away from the fixed plate 34, and a welding head 9 is fixedly connected to the moving port of the linear drive mechanism 8. The access end of the welding head 9 is provided with a power supply, a cable, a wire feeding mechanism and other devices, which are not described in detail due to the prior art.

[0054] Through the above arrangement, the linear drive mechanism 8 is controlled to make the welding head 9 move laterally, thereby controlling the welding head 9 to perform welding operations on the two welding points on the side of the flower basket.

[0055] Among them, the first electromagnetic clutch 38, the electric push rod 42, the second electromagnetic clutch 46, the servo motor 51, the linear drive mechanism 8 and the dual-axis motor 10 are all existing technologies, and their structural principles will not be repeated. The microcomputer used to control the motor and the coupling are not the main technologies and will not be described in detail.

[0056] The implementation principle of the flower basket welding device of the present application embodiment is as follows: when using the device, the four mounting plates constituting the flower basket need to be inserted into the grooves of the surfaces of the two fixing plates 34 and the two clamping plates 53 respectively, and the first serrated surface 35 of the fixing plate 34 is aligned with the second clamping groove 6 to improve the fixing effect of the mounting plate. At this time, the first electromagnetic clutch 38 and the second electromagnetic clutch 46 are in a blocking state.

[0057] When the mounting plate is fixed, the microcomputer simultaneously sends a signal to control the dual-axis motor 10 to rotate clockwise, and sets the first electromagnetic clutch 38 to the open state. The rotational force of the dual-axis motor 10 is transmitted to the connecting rod 37 through the first electromagnetic clutch 38. The connecting rod 37 drives the worm wheel 36 to rotate, thereby causing the worm 32 to rotate. When the worm 32 rotates, it drives the first lead screw 31 and the second lead screw 33 to rotate. The rotation of the first lead screw 31 and the second lead screw 33 causes the two fixed plates 34 to move in opposite directions, thereby pushing the two mounting plates plugged into the first serrated surface 35 to move along the second slot 6. Until the two mounting plates move to the welding size position, the microcomputer sets the first electromagnetic clutch 38 to the blocking state to stop the mounting plates from moving.

[0058] While the two fixed plates 34 are moving, the microcomputer starts the servo motor 51, and the servo motor 51 drives the third screw 52 to rotate. The rotation of the third screw 52 causes the two clamping plates 53 to move in relative directions. The movement of the two clamping plates 53 drives the two mounting plates in the second serrated surface 54 to move. When the two mounting plates move to abut against the two mounting plates of the fixed plate 34, the servo motor 51 stops rotating. At this time, the four mounting plates are in a rectangular connection state.

[0059] When the four mounting plates are abutted, the linear drive mechanism 8 drives the welding head 9 to move to the abutting gap of the connecting plate on the corresponding side for welding. At this time, the microcomputer controls the electric push rod 42 to extend and retract, thereby driving the rotating disk 43 and the connecting plate on the surface of the rotating disk 43 to rise and fall back and forth, forming a back and forth welding of the welding head 9 on the abutting gap, thereby improving the welding effect.

[0060] When the welding head 9 is controlled by the linear drive mechanism 8 and the two welding points of the mounting plate on one side are welded, the microcomputer sends a signal to control the dual-axis motor 10 to rotate counterclockwise, and the first electromagnetic clutch 38 and the second electromagnetic clutch 46 are in a connected state. The dual-axis motor 10 rotates counterclockwise to rotate the first lead screw 31 and the second lead screw 33, thereby increasing the distance between the two fixed plates 34, so that the two fixed plates 34 are out of the range of the rotating disk 43; at the same time, the rotation of the dual-axis motor 10 drives the second spur gear 45 to rotate, and the second spur gear 45 drives the first spur gear 41 to rotate, and the first spur gear 41 then drives the electric push rod 42 to rotate the rotating disk 43. When the rotating disk 43 rotates 180°, the microcomputer controls the dual-axis motor 10 to stop running.

[0061] At this time, the welding head 9 is facing the other two welding points of the mounting plate, and the linear drive mechanism 8 is started to drive the welding head 9 to weld, thereby completing the welding and assembly work of the flower basket.

[0062] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A basket welding device, characterized in that: It comprises a main frame (1), a mounting frame (2) is fixedly arranged in the middle of the main frame (1), and a fixing mechanism (3) is arranged inside the mounting frame (2); The fixing mechanism (3) comprises a first lead screw (31) rotatably arranged on one side of the inner wall of the mounting frame (2); a worm (32) is fixedly arranged at the other end of the first lead screw (31); a second lead screw (33) is fixedly arranged at one end of the worm (32) away from the first lead screw (31); a fixing plate (34) is threadedly arranged on the surface of the first lead screw (31) and the second lead screw (33); and first serrated surfaces (35) are arranged on opposite sides of the two fixing plates (34); The rotating mechanism (4) comprises a first spur gear (41) rotatably arranged at the bottom of the inner wall of the main frame (1); a second spur gear (45) meshing with the first spur gear (41) is arranged on one side of the surface; a rotating disk (43) is fixedly connected to the top of the first spur gear (41); and a first slot (44) is provided on the top surface of the rotating disk (43); The adjustment mechanism (5) comprises side grooves (55) formed on the top surface of the rotating disk (43) and located on both sides of the first clamping groove (44); a third screw rod (52) is rotatably arranged in the two side grooves (55); clamping plates (53) are threadedly arranged at both ends of the surface of the third screw rod (52); and a second serrated surface (54) is arranged in the middle of the two clamping plates (53).

2. A basket welding device according to claim 1, characterized in that: A connecting groove (11) is provided in the middle of the inner wall of the mounting frame (2); the fixing mechanism (3) further comprises a worm wheel (36) meshingly abutting against the surface of the worm (32) and rotatably connected to the top of the inner wall of the main frame (1); a connecting rod (37) is fixed at the bottom of the worm wheel (36); and a first electromagnetic clutch (38) is inserted and fixed at the bottom of the connecting rod (37).

3. The basket welding device according to claim 1, characterized in that: The rotating mechanism (4) further comprises an electric push rod (42) fixedly mounted on the top surface of the first spur gear (41), wherein the telescopic end of the electric push rod (42) movably penetrates the top of the main frame (1) and is fixedly connected to the bottom surface of the rotating disk (43).

4. The basket welding device according to claim 1, characterized in that: A second electromagnetic clutch (46) is movably plugged into the top of the second spur gear (45), and a dual-axis motor (10) is plugged and fixed into the plug opening on the opposite side of the second electromagnetic clutch (46) and the first electromagnetic clutch (38).

5. The basket welding device according to claim 1, characterized in that: The adjustment mechanism (5) further comprises a cavity (56) opened inside the rotating disk (43) and located on one side of the side groove (55), wherein a servo motor (51) is fixedly arranged in the cavity (56), and an output end of the servo motor (51) passes through the side wall and is fixedly connected to the third lead screw (52).

6. The basket welding device according to claim 1, characterized in that: A second card slot (6) is provided on the top of the main frame (1), and a channel of the second card slot (6) is aligned with the first card slot (44).

7. The basket welding device according to claim 1, characterized in that: A rotation groove (7) is provided at the center of the top of the main frame (1), and the surface of the rotation disk (43) abuts against the groove of the rotation groove (7).

8. The basket welding device according to claim 1, characterized in that: A linear drive mechanism (8) is fixedly provided on the upper end surface of the main frame (1) at one side of the rotating disk (43), and a welding head (9) is fixedly provided at the moving end of the linear drive mechanism (8).

Images