Bent cap framework piece welding operation platform
By designing the cover beam skeleton sheet welding operation platform, and using rectangular frames and fixing devices to fix the frame skeleton sheet steel bars, the problem of deformation and size guarantee during the welding of the cover beam skeleton sheet is solved, and the construction quality and efficiency are improved.
Patent Information
- Application Number
- CN202421128487.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In the construction of bridge cover beams, the welding process of the cover beam frame sheet is likely to cause deformation and distortion of the frame sheet, which is difficult to guarantee the size, affecting the structural size and the thickness of the protective layer.
A cover beam skeleton sheet welding operation platform was designed, using a rectangular frame composed of horizontal square steel, vertical square steel and oblique square steel. Combined with the fixing device, the frame sheet steel bars were fixed by welding to ensure that they did not be allowed to be in the welding process. Deformation.
It effectively solves the problems of uneven steel joints, displacement, unfull welding flesh and deformation of the frame sheet size of the frame sheet during the welding process, ensures the processing quality and construction efficiency of the cover beam frame sheet, and reduces construction costs and risks.
Smart Images

Figure CN222492721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bridge engineering construction, in particular to a cap beam skeleton piece welding operation platform. Background Art
[0002] With the rapid development of highway bridges, traditional construction techniques are gradually being replaced by prefabricated and assembled construction techniques, and standardized, factory-based prefabricated and assembled equipment is emerging. In the construction of bridge cap beams, the production of cap beam skeleton pieces often releases the skeleton piece outline on the ground, and uses the method of positioning steel bars to fix the skeleton piece for welding. This method often causes the skeleton piece to deform and twist due to welding, and the size of the skeleton piece is difficult to guarantee, which seriously affects the structural size and the thickness of the protective layer. Utility Model Content
[0003] The utility model aims to provide a cap beam frame piece welding operation platform, which is convenient for welding and manufacturing the cap beam frame piece of a bridge.
[0004] The technical solution of the utility model is: a cap beam skeleton plate welding operation platform, including a rectangular frame formed by a pair of horizontal square steels and a pair of vertical square steels fixedly connected, wherein oblique square steels are arranged at the corners between the horizontal square steels and the vertical square steels in the rectangular frame, and fixing devices for clamping the skeleton plate steel bars are arranged on the horizontal square steels, the vertical square steels and the oblique square steels.
[0005] Furthermore, vertical channel steels are arranged in the rectangular frame at equal intervals in the horizontal direction, and both ends of the vertical channel steels are welded to corresponding horizontal square steels.
[0006] Furthermore, the transverse square steels and the vertical square steels, as well as the two ends of the oblique square steels and the corresponding transverse square steels and vertical square steels are fixed by welding.
[0007] Furthermore, the fixing device includes a base plate, one end of which is provided with an upper convex plate, and the other end of the base plate is provided with an inverted L-shaped plate, the inverted L-shaped plate and the base plate cooperate to form a groove for embedding transverse square steel, vertical square steel or oblique square steel, and the inverted L-shaped plate is provided with a pushing component for pushing the transverse square steel, vertical square steel or oblique square steel to clamp the skeleton sheet steel bars.
[0008] Furthermore, the pushing assembly includes a threaded hole arranged on the vertical plate of the inverted L-shaped plate, and an adjusting bolt whose inner end is threaded into the threaded hole for abutting against the horizontal square steel, the vertical square steel or the oblique square steel.
[0009] Furthermore, a locking nut is threadedly connected to the section of the adjusting bolt located on the outer side of the inverted L-shaped plate.
[0010] Furthermore, the bottom plate, the upper convex plate and the inverted L-shaped plate are made of metal material and are integrally formed.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1. Square steel and channel steel are used to make an operating platform for placing the steel bars of the cap beam skeleton and a fixture for fixing the steel bars of the skeleton for welding, which can be used for welding the bridge cap beam skeleton. The operating platform can fix the steel bars of the skeleton through a positioning device. The operating platform is made of square steel, and the welding fixture is made of steel plates welded and fastened with high-strength bolts. It has the characteristics of not easy to deform and can be reused. It solves the common problems of uneven steel bar joints, steel bar displacement, incomplete weld meat, serious deformation of the skeleton size, and large deviation of the skeleton size in the welding process of the skeleton steel bar.
[0013] 2. Through the organic combination of the operating platform and the fixing device, the welding and production of the cap beam skeleton can meet the requirements of the design drawings, reduce the displacement of steel bars, the overall deformation of the skeleton, poor welding quality and other problems, ensure the processing and production quality of the cap beam skeleton, improve the cap beam construction efficiency, reduce construction costs and ensure construction safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the cap beam frame piece welding operation platform of the utility model;
[0015] Figure 2 It is a schematic diagram of the fixing device of the utility model;
[0016] In the figure: 1. Operating platform; 11. Horizontal square steel; 12. Vertical square steel; 13. Vertical channel steel; 14. Oblique square steel; 2. Fixing device; 21. Bottom plate; 22. Upper convex plate; 23. Inverted L-shaped plate; 24. Notch; 25. Adjusting bolt; 26. Locking nut; 27. Reserved groove; 3. Skeleton sheet steel bar. DETAILED DESCRIPTION
[0017] In order to make the above features and advantages of the present invention more understandable, embodiments are given below with reference to the accompanying drawings for detailed description, but the present invention is not limited thereto.
[0018] refer to Figure 1 and Figure 2
[0019] A cap beam frame piece welding operation platform comprises a rectangular frame formed by a pair of transverse square steels 11 and a pair of vertical square steels 12 fixedly connected, wherein an oblique square steel 14 is arranged at a corner between the transverse square steel and the vertical square steel in the rectangular frame, and the transverse square steel, the vertical square steel and the oblique square steel are all provided with a fixing device 2 for clamping the frame piece steel bar 3. The operation platform is manufactured according to the size of the cap beam frame piece, and the number of fixing devices is arranged on the operation platform according to the welding points of the frame piece steel bar.
[0020] In this embodiment, in order to improve the strength of the operating platform, the horizontal square steel and the vertical square steel, as well as the two ends of the oblique square steel and the corresponding horizontal square steel and vertical square steel are fixed by welding. Vertical channel steels 13 are arranged at equal intervals in the horizontal direction in the rectangular frame, and the two ends of the vertical channel steels are welded to the corresponding horizontal square steels to form an operating platform.
[0021] In this embodiment, the fixing device includes a base plate 21, one end of which is provided with an upper convex plate 22, and the other end of the base plate is provided with an inverted L-shaped plate 23, the inverted L-shaped plate and the base plate cooperate to form a groove 24 for embedding transverse square steel, vertical square steel or oblique square steel, and the inverted L-shaped plate is provided with a pushing component for pushing the transverse square steel, vertical square steel or oblique square steel to clamp the skeleton sheet steel bars.
[0022] In this embodiment, the push assembly includes a threaded hole arranged on the vertical plate of the inverted L-shaped plate, and an adjusting bolt 25 is threaded in the threaded hole, the inner end of which is used to abut against the horizontal square steel, the vertical square steel or the oblique square steel.
[0023] In this embodiment, the section of the adjusting bolt located on the outer side of the inverted L-shaped plate is threaded with a locking nut 26, so that the adjusting bolt is locked by the locking nut.
[0024] In this embodiment, the bottom plate, the upper convex plate, and the inverted L-shaped plate are made of metal materials and are integrally formed, such as steel or aluminum alloy plates.
[0025] Working principle and operation method: Place the horizontal square steel, vertical square steel or oblique square steel in the notch of the fixing device, place the skeleton sheet steel bars in the reserved groove 27 formed by the horizontal square steel, vertical square steel or oblique square steel and the upper plate, and fix the skeleton sheet steel bars by rotating the adjusting bolts. After the cap beam skeleton sheet steel bars are cut, they are placed in the rectangular frame of the operating platform according to the steel bar number, and the fixing device is installed according to the steel bar connection node. The fixing device can be adjusted according to the size and quantity of the welded steel bars. After the skeleton sheet steel bars are in place, turn the adjusting bolts to firmly fix the skeleton sheet steel bars on the operating platform, which provides a guarantee for the subsequent welding of the skeleton sheet steel bars. After they are firmly fixed, welding operation can be carried out. After all the skeleton sheet steel bars are firmly welded, loosen them by turning the adjusting bolts in the opposite direction.
[0026] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the fixed connection to each other can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except where it is obviously impossible to use an one-piece molding process).
[0027] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in the above utility model include states or shapes that are approximate, similar or close thereto.
[0028] Any component provided by the utility model can be assembled from multiple separate components, or can be a separate component manufactured by an integrated molding process.
[0029] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. A cap beam frame piece welding operation platform, characterized in that: It comprises a rectangular frame formed by a pair of horizontal square steels and a pair of vertical square steels fixedly connected, wherein oblique square steels are arranged at the corners between the horizontal square steels and the vertical square steels in the rectangular frame, and fixing devices for clamping the steel bars of the skeleton sheet are arranged on the horizontal square steels, the vertical square steels and the oblique square steels.
2. A cap beam frame piece welding operation platform according to claim 1, characterized in that: Vertical channel steels are arranged in the rectangular frame at equal intervals in the horizontal direction, and both ends of the vertical channel steels are welded to corresponding horizontal square steels.
3. A cap beam frame sheet welding operation platform according to claim 1 or 2, characterized in that: The horizontal square steels and the vertical square steels, as well as the two ends of the oblique square steels and the corresponding horizontal square steels and vertical square steels are fixed by welding.
4. A cap beam frame piece welding operation platform according to claim 1, characterized in that: The fixing device includes a base plate, one end of which is provided with an upper convex plate, and the other end of the base plate is provided with an inverted L-shaped plate, the inverted L-shaped plate and the base plate cooperate to form a groove for embedding transverse square steel, vertical square steel or oblique square steel, and the inverted L-shaped plate is provided with a pushing component for pushing the transverse square steel, vertical square steel or oblique square steel to clamp the skeleton sheet steel bars.
5. A cap beam frame piece welding operation platform according to claim 4, characterized in that: The push assembly comprises a threaded hole arranged on the vertical plate of the inverted L-shaped plate, wherein an adjusting bolt whose inner end is used to abut against a horizontal square steel, a vertical square steel or an oblique square steel is threaded in the threaded hole.
6. A cap beam frame piece welding operation platform according to claim 5, characterized in that: The section of the adjusting bolt located on the outer side of the inverted L-shaped plate is threadedly connected with a locking nut.
7. A cap beam frame piece welding operation platform according to claim 4, 5 or 6, characterized in that: The bottom plate, the upper convex plate and the inverted L-shaped plate are made of metal material and are integrally formed.