Hydraulic support assembly line

Abstract

The utility model provides a hydraulic support assembly line. The hydraulic support assembly line comprises an assembly track; the assembling operation platform is used for placing a product to be assembled, and the assembling operation platform is movably connected with the assembling track; the lifting component comprises a lifting platform used for supporting products, the lifting platform is arranged in a liftable mode, the lifting component comprises a first lifting component and a second lifting component which are oppositely arranged, and the first lifting component and the second lifting component are located on the two sides of the assembling track respectively; the multiple lifting components are arranged in the extending direction of the assembling track at intervals. The hydraulic support assembly line solves the technical problem that in the prior art, the assembly efficiency of hydraulic support structural parts is poor.

Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic support production, in particular to a hydraulic support assembly line. Background Art

[0002] In the prior art, the assembly process of hydraulic support structural parts is divided into self-made parts, hydraulic parts and standard parts. Among them, there are many types and quantities of hydraulic parts and standard parts. It is very easy to make mistakes or miss assembly during the assembly process, and rework leads to low production efficiency and increased production costs. The existing assembly team's production operations are very arbitrary, the operation location is not fixed, the workshop site is chaotic, the process operation lacks standardization, the operation methods and operation time of different staff in the same process vary greatly, the product quality and production progress are difficult to control, and there is a large uncertainty in production capacity, resulting in poor assembly efficiency of hydraulic supports.

[0003] Therefore, the prior art needs to be further developed. Utility Model Content

[0004] The purpose of the utility model is to overcome the above technical deficiencies and provide a hydraulic support assembly line to solve the technical problem of poor assembly efficiency of hydraulic support structural parts in the related art.

[0005] In order to achieve the above technical objectives, the utility model adopts the following technical solutions: a hydraulic support assembly line is provided, including: an assembly track; an assembly operation platform, the assembly operation platform is used to place the product to be assembled, and the assembly operation platform is movably connected to the assembly track; a lifting component, the lifting component includes a lifting platform for supporting the product, the lifting platform can be raised and lowered, the lifting component includes a first lifting component and a second lifting component that are relatively arranged, the first lifting component and the second lifting component are respectively located on both sides of the assembly track; the lifting component includes a plurality of lifting components, and the plurality of lifting components are arranged at intervals along the extension direction of the assembly track.

[0006] Furthermore, the lifting component includes a lifting cylinder, and a piston rod of the lifting cylinder is fixedly connected to the lifting platform.

[0007] Furthermore, the extension direction of the lifting platform is consistent with the extension direction of the assembly track; the lifting cylinder body includes a plurality of lifting cylinder bodies, and the plurality of lifting cylinder bodies are connected to the lifting platform at intervals.

[0008] Further, the assembly track comprises a first assembly track and a second assembly track connected to each other, and an extension direction of the first assembly track and an extension direction of the second assembly track are perpendicular to each other.

[0009] Furthermore, the hydraulic support assembly line includes a steering turntable, on which a steering track is arranged, and the steering turntable is rotatably arranged so that the steering track is docked with the first assembly track and the second assembly track respectively.

[0010] Furthermore, the hydraulic support assembly line includes a material unloading platform, which is connected to the second assembly track.

[0011] Furthermore, the hydraulic support assembly line includes a lifting device, which is used to load and unload products.

[0012] Furthermore, the assembly operation platform includes a plurality of assembly operation platforms, and the plurality of assembly operation platforms are arranged at intervals.

[0013] Furthermore, the hydraulic support assembly line includes a driving mechanism, which is used to drive the assembly operation platform to move, and the driving mechanism includes: a driving motor; a driving sprocket, which is drivingly connected to the driving motor; and a driving chain, which is respectively powered by the driving sprocket and the assembly operation platform.

[0014] Beneficial effects:

[0015] 1. By setting up an assembly operation platform and lifting components, the hydraulic support assembly line in the utility model solves the problems of wrong assembly, missing assembly, and low assembly efficiency in the assembly of hydraulic support structural parts, realizes assembly standardization and regularization, effectively reduces the labor intensity of the staff, improves the production efficiency of hydraulic support structural parts, ensures the product assembly quality, and solves the technical problem of poor assembly efficiency of hydraulic support structural parts in related technologies.

[0016] 2. The hydraulic support assembly line in this embodiment is equipped with multiple assembly operation platforms, and can simultaneously carry out assembly operations of multiple products. A staff member is fixedly arranged at each assembly station, and each assembly station is installed item by item according to the assembly sequence and assembly details specified in the process to form a standard operation.

[0017] 3. The establishment of the hydraulic support assembly line in this embodiment determines the assembly area and path of the structural parts, standardizes the production order in the workshop, and improves the level of on-site 6S fixed-location management. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a hydraulic support assembly line used in an embodiment of the utility model;

[0019] Figure 2 yes Figure 1 AA section view in;

[0020] Figure 3 This is a distribution diagram of the hydraulic support top beam assembly stations of the hydraulic support assembly line adopted in the embodiment of the utility model.

[0021] The above drawings include the following reference numerals:

[0022] 1. Assembly track; 2. Assembly operation platform; 21. Side guard plate assembly station; 22. Telescopic beam assembly station; 23. Valve assembly station; 24. Hose assembly station; 3. Lifting component; 30. Lifting platform; 301. Lifting cylinder; 31. First lifting component; 32. Second lifting component; 11. First assembly track; 12. Second assembly track; 4. Steering turntable; 41. Steering track; 5. Unloading platform; 6. Driving mechanism; 61. Driving motor. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0024] According to the embodiment of the utility model, a hydraulic support assembly line is provided. Figures 1 to 3 , including: an assembly track 1; an assembly operation platform 2, the assembly operation platform 2 is used to place the product to be assembled, and the assembly operation platform 2 is movably connected to the assembly track 1; a lifting component 3, the lifting component 3 includes a lifting platform 30 for supporting the product, the lifting platform 30 can be raised and lowered, the lifting component 3 includes a first lifting component 31 and a second lifting component 32 that are relatively arranged, the first lifting component 31 and the second lifting component 32 are respectively located on both sides of the assembly track 1; the lifting component 3 includes a plurality of lifting components 3, and the plurality of lifting components 3 are arranged at intervals along the extension direction of the assembly track 1.

[0025] By setting up an assembly operation platform 2 and a lifting component 3, a plurality of assembly stations are respectively set on the assembly track according to the designed assembly process, and the plurality of assembly stations are respectively set corresponding to the lifting component 3. The assembly operation platform 2 is movably set along the assembly track 1, and the assembly operation platform 2 passes through each assembly station in sequence. A staff member is fixedly set at each assembly station, and the staff member completes the work task of each process at a certain working speed. The lifting component 3 can be lifted and lowered according to the actual needs of the staff member, so as to adjust the height of the product and facilitate the staff member to assemble. The hydraulic support assembly line in the utility model solves the problems of wrong assembly, missing assembly, and low assembly efficiency in the assembly of hydraulic support structural parts, realizes assembly standardization and normalization, effectively reduces the labor intensity of the staff member, improves the production efficiency of hydraulic support structural parts, ensures the product assembly quality, and solves the technical problem of poor assembly efficiency of hydraulic support structural parts in related technologies.

[0026] Specifically, the first lifting component 31 and the second lifting component 32 are respectively arranged on both sides of the assembly operation platform 2 and the assembly track 1. The distance between the first lifting component 31 and the second lifting component 32 is greater than the width of the assembly operation platform 2. When the lifting component 3 is raised, the lifting platform 30 can lift the products leaked from both sides of the assembly operation platform 2, thereby raising the products. When the lifting component 3 falls, the products can fall back onto the assembly operation platform 2, which is convenient for the staff to construct and reduces the labor intensity of the staff.

[0027] It can be understood that by applying the hydraulic support assembly line in this embodiment to the assembly operation of hydraulic support structural members, relatively large structural members can be assembled efficiently.

[0028] In the hydraulic support assembly line of this embodiment, see Figure 2 The lifting component 3 includes a lifting cylinder 301, and a piston rod of the lifting cylinder 301 is fixedly connected to the lifting platform 30. Specifically, the lifting cylinder 301 is an oil cylinder, and the lifting platform 30 is controlled to be lifted and lowered by the oil cylinder.

[0029] In the hydraulic support assembly line of this embodiment, see Figure 1 The extension direction of the lifting platform 30 is consistent with the extension direction of the assembly track 1; the lifting cylinder 301 includes a plurality of lifting cylinders 301, and the plurality of lifting cylinders 301 are connected to the lifting platform 30 at intervals. Through the above arrangement, the support area of ​​the lifting platform 30 is increased, making the lifting process of the product more stable.

[0030] Preferably, the lifting cylinders 301 include at least four, so that the lifting component 3 can obtain a stronger supporting force, so that the lifting component 3 can lift a hydraulic support structure with a large mass.

[0031] In the hydraulic support assembly line of this embodiment, see Figure 1 The assembly track 1 includes a first assembly track 11 and a second assembly track 12 connected to each other, and the extension direction of the first assembly track 11 and the extension direction of the second assembly track 12 are perpendicular to each other.

[0032] It should be noted that the first assembly rail 11 and the second assembly rail 12 can be adjusted to different layouts according to the spatial layout of the assembly workshop. In this embodiment, the extension direction of the first assembly rail 11 and the extension direction of the second assembly rail 12 are perpendicular to each other, which reduces the length of the assembly rail 1.

[0033] In the hydraulic support assembly line of this embodiment, see Figure 1The hydraulic support assembly line includes a steering turntable 4, on which a steering track 41 is arranged. The steering turntable 4 is rotatably arranged so that the steering track 41 is respectively docked with the first assembly track 11 and the second assembly track 12. By arranging the steering turntable 4, the steering turntable 4 rotates a certain angle, and the assembly operation platform 2 on the first assembly track 11 can be transferred to the second assembly track 12, so that the assembly operation platform 2 changes the conveying direction.

[0034] Specifically, the steering rail 41 is arranged along the radial direction of the steering turntable 4 .

[0035] Specifically, the steering turntable 4 is drivingly connected to the steering motor, and the driving motor drives the steering turntable 4 to rotate and stop rotating.

[0036] In addition, an independent chain sprocket mechanism or other driving structure can be arranged below the steering track 41 to drive the assembly operation platform 2 on the steering turntable 4 to move, and the assembly operation platform 2 can also be moved from the steering turntable 4 to the second assembly track 12 through the motion inertia obtained on the first assembly track 11.

[0037] It is understandable that the assembly stations of the product can be dispersedly arranged on the first assembly track 11 and the second assembly track 12 according to the designed assembly process of the product.

[0038] In the hydraulic support assembly line of this embodiment, see Figure 1 The hydraulic support assembly line includes a material unloading platform 5 , which is connected to the second assembly track 12 .

[0039] In the hydraulic support assembly line of this embodiment, see Figure 1 The hydraulic support assembly line includes a lifting device, which is used to load and unload products.

[0040] Specifically, the assembled products on the second assembly track 12 are transferred to the unloading platform 5 by the lifting device for unloading.

[0041] Specifically, the product is transferred to the assembly operation platform 2 through a lifting device for loading the product.

[0042] In the hydraulic support assembly line of this embodiment, see Figure 1 The assembly operation platform 2 includes multiple assembly operation platforms 2, which are arranged at intervals.

[0043] Specifically, one assembly operation platform 2 corresponds to the assembly process of one product. The hydraulic support assembly line in this embodiment is equipped with multiple assembly operation platforms 2, and can simultaneously perform assembly operations of multiple products. There are fixed staff at each assembly station, and they install each item according to the assembly sequence and assembly details specified in the process to form a standard operation.

[0044] In the hydraulic support assembly line of this embodiment, see Figure 1 The hydraulic support assembly line includes a driving mechanism 6, which is used to drive the assembly operation platform 2 to move. The driving mechanism 6 includes: a driving motor 61; a driving sprocket, which is drivingly connected to the driving motor 61; and a driving chain, which is respectively connected to the driving sprocket and the assembly operation platform 2. Through the above configuration, the start and stop of multiple assembly operation platforms 2 are controlled by the driving motor 61.

[0045] Preferably, a pushing block is fixedly connected to the drive chain, and as the drive chain rotates, the assembly operation platform 2 is pushed to move through the pushing block. When the assembly operation platform 2 reaches the assembly station, the drive motor 61 stops and the assembly operation platform 2 stops moving. After each assembly process at the assembly station is completed, the drive mechanism 6 is manually started and stopped, and the assembly operation platform 2 automatically flows to the next assembly process, thereby realizing the fixation of the assembly area and path.

[0046] When the hydraulic support assembly line in this embodiment is applied to the assembly of the top beam of the hydraulic support, see Figure 3 According to the top beam assembly process, the assembly stations can be allocated to the side guard plate assembly station 21, the telescopic beam assembly station 22, the valve assembly station 23 and the hose assembly station 24.

[0047] When the hydraulic support assembly line in this embodiment is applied to the assembly of the top beam of the hydraulic support, the assembly process of the top beam of the hydraulic support can be:

[0048] 1. When the top beam is welded and enters the hydraulic support assembly line, it first enters the side guard assembly station 21. The staff assembles the side guard self-made parts, jacks, guide rods, pins and other standard parts related to the side guard according to the assembly details.

[0049] 2. After the side guard plate is assembled, the assembly operation platform 2 carries the product through the assembly track 1 to enter the telescopic beam assembly station 22. The staff assembles the telescopic beam self-made parts, jacks, pins and other standard parts related to the telescopic beam according to the telescopic beam assembly details.

[0050] 3. After the telescopic beam is assembled, the top beam enters the valve assembly station 23, and the staff installs the pre-assembled valves and related accessories on the top beam structure according to the valve assembly details.

[0051] 4. After the valves are installed, the top beam enters the hose assembly station 24, where the staff connects the hoses and related standard parts according to the hydraulic schematic and assembly details.

[0052] 5. After the overall assembly of the top beam is completed, the assembly operation platform 2 carries the product and transports it to the steering turntable 4. The steering turntable 4 rotates 90 degrees, and the steering track 41 on the steering turntable 4 is docked with the second assembly track 12 to realize the transportation reversal of the top beam structure. The top beam is transferred to the unloading platform 5 through the second assembly track 12, and the lifting device transfers the product to the next workstation for the next assembly.

[0053] 6. The structural parts that subsequently enter the hydraulic support assembly line repeat the above steps to form a high degree of continuity.

[0054] When the hydraulic support assembly line in this embodiment is applied to the assembly of the top beam of the hydraulic support, the top beam structural parts pass through each assembly station in sequence according to the designed process flow, and fixed staff complete the work tasks of each process at a certain working speed, forming a continuous and repetitive process with a high degree of continuity, forming standardized and normalized assembly. This kind of assembly line operation is more conducive to the determination of production hours, provides a basis for production rhythm, and can effectively improve production capacity. At the same time, the staff is fixed, and with the improvement of assembly proficiency, it can not only improve production efficiency, but also effectively avoid the phenomenon of wrong or missed assembly of workpieces, reduce the probability of rework and repair, and reduce production costs and operating costs; at the same time, the establishment of the assembly line determines the assembly area and path, the production order in the workshop is standardized, and the level of on-site 6S fixed management is improved.

[0055] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0056] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.

[0057] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.

[0058] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0059] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A hydraulic support assembly line, characterized in that: include: Mounting track (1); An assembly operation platform (2), the assembly operation platform (2) is used to place products to be assembled, and the assembly operation platform (2) is movably connected to the assembly track (1); A lifting component (3), the lifting component (3) comprising a lifting platform (30) for supporting the product, the lifting platform (30) being arranged to be liftable, the lifting component (3) comprising a first lifting component (31) and a second lifting component (32) arranged opposite to each other, the first lifting component (31) and the second lifting component (32) being respectively located on both sides of the assembly track (1); the lifting component (3) comprises a plurality of lifting components (3), the plurality of lifting components (3) being arranged at intervals along the extension direction of the assembly track (1).

2. The hydraulic support assembly line according to claim 1, characterized in that: The lifting component (3) comprises a lifting cylinder (301), and a piston rod of the lifting cylinder (301) is fixedly connected to the lifting platform (30).

3. The hydraulic support assembly line according to claim 2 is characterized in that: The extension direction of the lifting platform (30) is consistent with the extension direction of the assembly track (1); The lifting cylinder bodies (301) include a plurality of lifting cylinder bodies (301), and the plurality of lifting cylinder bodies (301) are connected to the lifting platform (30) at intervals.

4. The hydraulic support assembly line according to claim 1, characterized in that: The assembly track (1) comprises a first assembly track (11) and a second assembly track (12) which are connected to each other, and the extension direction of the first assembly track (11) and the extension direction of the second assembly track (12) are perpendicular to each other.

5. The hydraulic support assembly line according to claim 4, characterized in that: The hydraulic support assembly line comprises a steering turntable (4), on which a steering track (41) is arranged, and the steering turntable (4) is rotatably arranged so that the steering track (41) is respectively docked with the first assembly track (11) and the second assembly track (12).

6. The hydraulic support assembly line according to claim 4, characterized in that: The hydraulic support assembly line comprises a material unloading platform (5), and the material unloading platform (5) is connected to the second assembly track (12).

7. The hydraulic support assembly line according to claim 6, characterized in that: The hydraulic support assembly line comprises a lifting device, and the lifting device is used for loading and unloading the products.

8. The hydraulic support assembly line according to claim 1, characterized in that: The assembly operation platform (2) comprises a plurality of assembly operation platforms (2), and the plurality of assembly operation platforms (2) are arranged at intervals.

9. The hydraulic support assembly line according to claim 1, characterized in that: The hydraulic support assembly line comprises a driving mechanism (6), wherein the driving mechanism (6) is used to drive the assembly operation platform (2) to move, and the driving mechanism (6) comprises: A driving motor (61); A driving sprocket, the driving sprocket being drivingly connected to the driving motor (61); A driving chain is respectively connected to the driving sprocket and the assembly operation platform (2) by power.

Images