High-precision machining mechanism of full-automatic grinding machine
By using components such as servo motors, screws and limit rods on the grinder to automatically adjust and move the workpiece, and collecting and grinding waste through the fan and storage box system, the problems of inefficiency of existing grinders and inconvenient waste collection are solved, and the problems of inefficiency of existing grinders and inconvenient waste collection are improved. Processing efficiency and accuracy.
Patent Information
- Application Number
- CN202420711702.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Existing grinders require manual push of workpiece movement, resulting in inefficiency and inability to effectively collect grinding waste, affecting processing accuracy.
A fully automatic grinding machine high-precision processing mechanism is designed, using components such as servo motors, screws and limit rods to realize automatic adjustment and movement of workpieces, and collect and polish waste through the fan and storage box system.
Automatic position adjustment of workpieces is realized, processing efficiency is improved, and processing accuracy and cleanliness of the working environment are improved by effectively collecting waste materials.
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Figure CN222493615U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure specifically discloses the technical field of grinding machines, and in particular relates to a high-precision machining mechanism of a fully automatic grinding machine. Background Art
[0002] A grinder is a machine tool that uses abrasive tools to grind the surface of a workpiece. A grinder can process materials with higher hardness, such as hardened steel and cemented carbide, and can also process brittle materials, such as glass and granite. A grinder can perform high-precision grinding with very small surface roughness, and can also perform high-efficiency grinding, such as high-power grinding.
[0003] According to application number 202021154841.5, a high-precision grinding machine is disclosed, including an equipment body, a waste collection mechanism and a workpiece fixing mechanism. The waste collection mechanism includes a cleaning water tank, which is fixedly connected to one side of the inner cavity of the equipment body. A water pump is fixedly connected to the bottom of the inner cavity of the cleaning water tank. A shunt pipe is fixedly connected to the top of one side of the water pump through the equipment body. An atomizing nozzle is fixedly connected to the end of the shunt pipe. By setting this device, the equipment can cool down the grinding tool while cleaning the waste. By setting a cleaning water tank, a water pump, a shunt pipe, a motor output shaft, an atomizing nozzle, and a drain pipe, the equipment can effectively collect the waste generated when the workpiece is ground;
[0004] Existing grinders require manual movement of the workpiece forward and backward or left and right. When the workpiece needs to be ground on different surfaces, it needs to be clamped again, which reduces work efficiency. In addition, the existing grinding waste cannot be collected, which affects the movement of the workpiece and degrades the processing accuracy. For this reason, we propose a fully automatic grinder with high precision processing mechanism. Summary of the invention
[0005] In view of the above-mentioned defects or deficiencies in the prior art, the present application aims to provide a structure that can adjust the position and collect waste.
[0006] A high-precision machining mechanism of a fully automatic grinder comprises a workbench, wherein the left and right sides of the upper end surface of the workbench are fixedly connected to vertical plates, a first servo motor is fixedly connected to the front side of the right end surface of the vertical plate on the right side, a motor shaft of the first servo motor extends through and extends to the left side of the right vertical plate and is fixedly connected to a screw, the end of the screw is movably connected to the right end surface of the left vertical plate, a limit rod is fixedly connected to the rear side between the left and right vertical plates, a mounting seat is sleeved in the middle of the outer wall of the limit rod and the screw, a clamping device is provided on the upper end surface of the inner cavity of the mounting seat, a support frame is fixedly connected to the middle of the rear end surface of the workbench, and a grinding device is fixedly connected to the middle of the lower end surface of the cross plate of the support frame.
[0007] According to the technical solution provided in the embodiment of the present application, the clamping device includes a second servo motor, a limit block, a movable column, a movable plate, a bidirectional screw, a rotating device and a second limit rod. The limit block is longitudinally fixedly connected to the middle part of the inner cavity of the mounting seat, and the left side of the front end face of the mounting seat is fixedly connected to the second servo motor. The motor shaft of the second servo motor extends into the inner cavity of the mounting seat and is fixedly connected to the bidirectional screw. The end of the bidirectional screw is movably connected to the rear side of the inner cavity of the mounting seat, and the right side of the inner cavity of the mounting seat is fixedly connected to the second limit rod. The second limit rod and the front side of the outer wall of the bidirectional screw are sleeved with a movable plate, and the middle part of the rear side of the movable plate is movably connected with a movable column. The second limit rod and the rear side of the outer wall of the bidirectional screw are sleeved with a rotating device, and the rotating axis of the rotating device corresponds to the movable column.
[0008] According to the technical solution provided in the embodiment of the present application, the limit block is in the shape of an inverted trapezoid, and the lower end surfaces of the movable plate and the rotating device are provided with grooves matching the limit block.
[0009] According to the technical solution provided in the embodiment of the present application, the polishing device includes an electric telescopic rod, a mounting plate, a polishing device, a fan, a connecting pipe and an air outlet pipe. The left and right sides of the lower end surface of the horizontal plate of the support frame are fixedly connected with the electric telescopic rod, the end of the electric telescopic rod is fixedly connected with the mounting plate, the middle part of the lower end surface of the mounting plate is fixedly connected with the polishing device, the middle part of the upper end surface of the horizontal plate of the support frame is fixedly connected with the fan, the air outlet of the fan is fixedly connected with a connecting pipe, the end of the connecting pipe is fixedly connected to the upper end surface of the mounting plate, the rear side of the lower end surface of the mounting plate is fixedly connected with the air outlet pipe, the air outlet pipe is communicated with the connecting pipe, and the end of the air outlet pipe is aligned with the end of the polishing device.
[0010] According to the technical solution provided in the embodiment of the present application, the connecting pipe is a plastic corrugated pipe.
[0011] According to the technical solution provided in the embodiment of the present application, through holes are evenly opened on the upper end surface of the workbench, a storage box is installed in the inner cavity of the workbench, and the front end surface of the storage box extends through to the front side of the workbench.
[0012] In summary, the present application discloses a high-precision machining mechanism for a fully automatic grinder.
[0013] Beneficial effects:
[0014] 1. Through the first servo motor, the screw, the first limit rod, the mounting seat and the clamping device, the first servo motor drive can drive the mounting seat to move left and right to determine the lateral position of the workpiece. The second servo motor drive can ensure the stability of the workpiece, and at the same time facilitate the adjustment of the grinding position of the workpiece to avoid re-clamping, thereby effectively improving the processing efficiency.
[0015] 2. Through the grinding device, through hole and storage box, by starting the fan, the fan blows air, and the wind is blown out through the connecting pipe and the air outlet pipe, the grinding waste chips are blown to the end surface of the workbench, and enter the inner cavity of the storage box through the through hole, so as to prevent the waste chips from falling on the screw rod, the bidirectional screw rod and the inner cavity of the mounting seat, affecting the movement of the workpiece, and effectively improving the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0017] Figure 1 It is a schematic diagram of the high-precision machining mechanism of the fully automatic grinder in this application;
[0018] Figure 2 It is a right view structural schematic diagram of a high precision machining mechanism of a fully automatic grinder in this application;
[0019] Figure 3 This application Figure 1 Enlarged structural diagram at A in the middle.
[0020] In the figure: 1. workbench; 2. vertical plate; 3. first servo motor; 4. screw; 5. first limit rod; 6. mounting seat; 7. clamping device; 71. second servo motor; 72. limit block; 73. movable column; 74. moving plate; 75. bidirectional screw; 76. rotating device; 77. second limit rod; 8. storage box; 9. support frame; 10. through hole; 11. electric telescopic rod; 12. mounting plate; 13. grinding device; 14. fan; 15. connecting pipe; 16. air outlet pipe. DETAILED DESCRIPTION
[0021] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] As mentioned in the background technology, in the prior art, the grinder needs to be manually pushed to move the workpiece forward and backward or left and right. When the workpiece needs to be ground on different surfaces, it needs to be clamped again, which reduces work efficiency. In addition, the existing grinding waste cannot be collected, which affects the movement of the workpiece and degrades the processing accuracy. The present disclosure proposes a structure with adjustable position and waste collection.
[0024] Example 1
[0025] See also Figure 1 A high-precision machining mechanism of a fully automatic grinder includes a workbench 1. In order to collect waste materials, the workbench 1 is hollow. Vertical plates 2 are fixedly connected to the left and right sides of the upper end surface of the workbench 1. A first servo motor 3 is fixedly connected to the front side of the right end surface of the right vertical plate 2. The motor shaft of the first servo motor 3 extends through and extends to the left side of the right vertical plate 2 and is fixedly connected to a screw rod 4. The end of the screw rod 4 is movably connected to the right end surface of the left vertical plate 2. A limiting rod 5 is fixedly connected to the rear side between the left and right vertical plates 2. A mounting seat 6 is sleeved in the middle of the outer wall of the limiting rod 5 and the screw rod 4.
[0026] See also Figure 1 In order to facilitate clamping the workpiece, the mounting seat 6 is groove-shaped, and a clamping device 7 is provided on the upper end surface of the inner cavity of the mounting seat 6. In order to facilitate grinding of the workpiece, a support frame 9 is fixedly connected to the middle of the rear end surface of the workbench 1, and the support frame 9 is an L-shaped structure. The horizontal plate of the support frame 9 is located above the workbench 1. In order to facilitate the grinding position of the workpiece, a grinding device is fixedly connected to the middle of the lower end surface of the horizontal plate of the support frame 9.
[0027] See also Figure 2 In order to facilitate the forward and backward movement of the workpiece and to achieve stable grinding, a clamping device 7 is formed by a second servo motor 71, a limit block 72, a movable column 73, a movable plate 74, a bidirectional screw 75, a rotating device 76 and a second limit rod 77. The limit block 72 is longitudinally fixedly connected to the middle of the inner cavity of the mounting seat 6, and the width of the limit block 72 is smaller than the width of the mounting seat 6. The second servo motor 71 is fixedly connected to the left side of the front end surface of the mounting seat 6. The motor shaft of the second servo motor 71 extends through the inner cavity of the mounting seat 6 and is fixedly connected to the bidirectional screw 75. The end of the bidirectional screw rod 75 is movably connected to the rear side of the inner cavity of the mounting seat 6, and a second limiting rod 77 is fixedly connected to the right side of the inner cavity of the mounting seat 6, a movable plate 74 is sleeved on the front side of the second limiting rod 77 and the outer wall of the bidirectional screw rod 75, and a movable column 73 is movably connected to the middle part of the rear side of the movable plate 74, and a rotating device 76 is sleeved on the rear side of the second limiting rod 77 and the outer wall of the bidirectional screw rod 75, and the rotating axis of the rotating device 76 corresponds to the movable column 73, and the rotating axis of the rotating device 76 and the end face of the movable column 73 are fixedly connected with rubber pads, which effectively ensures the stability of the workpiece.
[0028] See also Figure 2 In order to further ensure the stability of the workpiece and prevent the movable plate 74 and the rotating device 76 from being offset, the limit block 72 is in the shape of an inverted trapezoid, which effectively ensures the stability of the movable plate 74 and the rotating device 76.
[0029] See also Figure 3In order to ensure normal grinding and ensure that the grinding waste is blown off, a grinding device is composed of an electric telescopic rod 11, a mounting plate 12, a grinding device 13, a fan 14, a connecting pipe 15 and an air outlet 16. Electric telescopic rods 11 are fixedly connected to the left and right sides of the lower end surface of the horizontal plate of the support frame 9, and a mounting plate 12 is fixedly connected to the end of the electric telescopic rod 11. A grinding device 13 is fixedly connected to the middle part of the lower end surface of the mounting plate 12. In order to ensure that the grinding waste does not fall into the inner cavity of the mounting seat 6 and affect the movement of the workpiece, a fan 14 is fixedly connected to the middle part of the upper end surface of the horizontal plate of the support frame 9, and the air outlet of the fan 14 is fixedly connected to the connecting pipe 15, and the end of the connecting pipe 15 is fixedly connected to the upper end surface of the mounting plate 12, and an air outlet 16 is fixedly connected to the rear side of the lower end surface of the mounting plate 12, and the air outlet 16 is connected to the connecting pipe 15, and the end of the air outlet 16 is aligned with the end of the grinding device 13.
[0030] See also Figure 1 In order to facilitate the collection of grinding waste and scraps, through holes 10 are evenly opened on the upper end surface of the workbench 1 to facilitate the waste to enter the inner cavity of the workbench 1. A storage box 8 is installed in the inner cavity of the workbench 1, and the front end surface of the storage box 8 extends through to the front side of the workbench. A handle is fixedly connected to the middle of the front end surface of the storage box 8 to facilitate the extraction of the storage box 8.
[0031] Example 2
[0032] See also Figure 3 In order to facilitate blowing, the connecting pipe 15 is a plastic corrugated pipe, which can be extended and retracted according to the height of the mounting plate 12 to facilitate ventilation.
[0033] Working principle: When in use, according to the grinding position and length of the workpiece, the second servo motor 71 is started by connecting with an external power supply, and the second servo motor 71 drives the bidirectional screw 75 to rotate, and the second limit rod 77 and the limit block 72 are limited, and the bidirectional screw 75 rotates to drive the moving plate 74 and the rotating device 76 to move closer or farther away, ensuring that the distance between the movable column 73 and the rotating axis of the rotating device 76 matches the length of the workpiece, and the first servo motor 3 is started according to the grinding position, and the first servo motor 3 drives the screw 4 to rotate, and the second limit rod 77 and the limit block 72 are limited, and the bidirectional screw 75 rotates to drive the moving plate 74 and the rotating device 76 to move closer or farther away, and the distance between the movable column 73 and the rotating axis of the rotating device 76 matches the length of the workpiece, and the first servo motor 3 is started according to the grinding position, and the first servo motor 3 drives the screw 4 to rotate, and the second limit rod 77 and the limit block 72 are limited, and the second limit rod 77 and the limit block 72 are limited, and the second limit rod 75 rotates to drive the moving plate 74 and the rotating device 76 to move closer or farther away, and the first ... The limit rod 5 is limited, the screw rod 4 rotates to drive the mounting seat 6 to move left and right, thereby driving the workpiece to move left and right, ensuring that the workpiece is located directly below the grinding device 13, and starting the electric telescopic rod 11. The electric telescopic rod 11 extends to drive the mounting plate 12 to move downward, thereby driving the grinding device 13 to move downward, and starting the grinding device 13 to ensure normal grinding. At the same time, the fan 14 is started, and the fan 14 blows air. The wind is blown out through the connecting pipe 15 and the air outlet pipe 16, and the grinding waste chips are blown to the upper end surface of the workbench 1 and enter the inner cavity of the storage box 8 through the through hole 10.
[0034] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. A high-precision machining mechanism of a fully automatic grinding machine, comprising a workbench (1), characterized in that: The upper end surface of the workbench (1) is fixedly connected to vertical plates (2) on both sides, and the front side of the right end surface of the right vertical plate (2) is fixedly connected to a first servo motor (3). The motor shaft of the first servo motor (3) extends through and extends to the left side of the right vertical plate (2) and is fixedly connected to a screw rod (4). The end of the screw rod (4) is movably connected to the right end surface of the left vertical plate (2). A limit rod (5) is fixedly connected to the rear side between the left and right vertical plates (2). The middle part of the outer wall of the limit rod (5) and the screw rod (4) is sleeved with a mounting seat (6). The upper end surface of the inner cavity of the mounting seat (6) is provided with a clamping device (7). The middle part of the rear end surface of the workbench (1) is fixedly connected to a support frame (9), and the middle part of the lower end surface of the horizontal plate of the support frame (9) is fixedly connected to a grinding device.
2. The high-precision machining mechanism of a fully automatic grinder according to claim 1, characterized in that: The clamping device (7) comprises a second servo motor (71), a limit block (72), a movable column (73), a movable plate (74), a bidirectional screw rod (75), a rotating device (76) and a second limit rod (77); the limit block (72) is longitudinally fixedly connected to the middle part of the inner cavity of the mounting seat (6); the second servo motor (71) is fixedly connected to the left side of the front end surface of the mounting seat (6); the motor shaft of the second servo motor (71) extends through the inner cavity of the mounting seat (6) and is fixedly connected to the bidirectional screw rod (75); The end of the bidirectional screw rod (75) is movably connected to the rear side of the inner cavity of the mounting seat (6); a second limiting rod (77) is fixedly connected to the right side of the inner cavity of the mounting seat (6); a movable plate (74) is sleeved on the front side of the outer wall of the second limiting rod (77) and the bidirectional screw rod (75); a movable column (73) is movably connected to the middle part of the rear side of the movable plate (74); a rotating device (76) is sleeved on the rear side of the outer wall of the second limiting rod (77) and the bidirectional screw rod (75); and the rotating axis of the rotating device (76) corresponds to the movable column (73).
3. The high-precision machining mechanism of a fully automatic grinder according to claim 2, characterized in that: The limiting block (72) is in the shape of an inverted trapezoid, and the lower end surfaces of the moving plate (74) and the rotating device (76) are both provided with grooves matching the limiting block (72).
4. The high-precision machining mechanism of a fully automatic grinder according to claim 1, characterized in that: The polishing device comprises an electric telescopic rod (11), a mounting plate (12), a polishing device (13), a fan (14), a connecting pipe (15) and an air outlet pipe (16); the electric telescopic rod (11) is fixedly connected to both left and right sides of the lower end surface of the horizontal plate of the support frame (9); the end of the electric telescopic rod (11) is fixedly connected to the mounting plate (12); the middle part of the lower end surface of the mounting plate (12) is fixedly connected to the polishing device (13); the middle part of the upper end surface of the horizontal plate of the support frame (9) is fixedly connected to the fan (14); the air outlet of the fan (14) is fixedly connected to the connecting pipe (15); the end of the connecting pipe (15) is fixedly connected to the upper end surface of the mounting plate (12); the rear side of the lower end surface of the mounting plate (12) is fixedly connected to the air outlet pipe (16); the air outlet pipe (16) is connected to the connecting pipe (15); the end of the air outlet pipe (16) is aligned with the end of the polishing device (13).
5. The high-precision machining mechanism of a fully automatic grinder according to claim 4, characterized in that: The connecting pipe (15) is a plastic corrugated pipe.
6. The high-precision machining mechanism of a fully automatic grinder according to claim 1, characterized in that: The upper end surface of the workbench (1) is evenly provided with through holes (10), and a storage box (8) is installed in the inner cavity of the workbench (1), and the front end surface of the storage box (8) extends through to the front side of the workbench (1).
Citation Information
Patent Citations
High-precision grinding machine
CN213004692U