Punching equipment for non-woven fabric processing
By designing a non-woven processing drilling equipment that includes fast switching drilling rollers and automatic cleaning structures, the problem that existing equipment cannot be adjusted in real time according to the characteristics and processing requirements of the non-woven fabric is achieved, and higher processing is achieved Flexibility and productivity, and reduce labor intensity for staff.
Patent Information
- Application Number
- CN202421331143.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
Existing non-woven hole drilling equipment usually can only handle hole drilling requirements of one specification or size, which is inconvenient to make real-time adjustments based on the characteristics and processing requirements of the non-woven fabric, which limits the scope of application and processing effect of the equipment.
A hole punching equipment for non-woven fabric processing is designed, including a frame, a hole punching mechanism, a positioning mechanism and a cleaning structure. The hole punching mechanism can quickly switch and use corresponding hole punching rollers through the structural design of the column, the first hole punching roller group, the second hole punching roller group, the rod body and the positioning mechanism to adapt to the hole processing needs of different sizes and shapes. The cleaning structure automatically cleans the falling rag fabric through the design of the guide plate, collection box, box, conduit and air outlet hood.
The equipment can quickly switch the drilling rollers according to the different processing needs of non-woven fabrics, which improves processing flexibility and production efficiency, adapts to the processing needs of holes of different sizes and shapes, expands the scope of application of the equipment, and reduces the use of automatic cleaning structures The labor intensity of the staff.
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Figure CN222494614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of non-woven fabric processing, in particular to a punching device for non-woven fabric processing. Background Art
[0002] Non-woven fabrics, also known as non-woven fabrics, needle-punched cotton, needle-punched non-woven fabrics, etc., are made of polyester fiber and polyester fiber materials. They are made through a needle-punching process and can be made into different thicknesses, feels, hardness, etc. The punching treatment of non-woven fabrics can meet a variety of application requirements and improve their functionality, such as air permeability and enhanced tear strength. Therefore, in the process of non-woven fabric production and processing, the non-woven fabric needs to be punched, so a punching device is needed. At present, the main punching method is to use a punching roller to complete it. For example, the prior art (publication number: CN219768496U) proposes a matrix hole punching device for non-woven fabrics. By adjusting the position of two sets of limit blocks on the limit rod, the limit blocks limit the position of the non-woven fabric transmission, thereby preventing the non-woven fabric from being offset during the transmission process, so that the punching roller performs stable and uniform punching processing on the non-woven fabric, thereby improving the quality of the non-woven fabric punching processing.
[0003] However, the above device still has some shortcomings in the actual production process: traditional non-woven fabric punching equipment can usually only handle punching requirements of one specification or size, and it is inconvenient to make real-time adjustments according to the characteristics and processing requirements of the non-woven fabric, which limits the application scope and processing effect of the equipment. For holes of different sizes or shapes, the equipment needs to be replaced or adjusted, which increases costs and reduces production efficiency. Therefore, a punching device for non-woven fabric processing is proposed to address the above situation. Utility Model Content
[0004] In order to make up for the problem that the existing technology can usually only handle the punching needs of one specification or size, and it is inconvenient to make real-time adjustments according to the characteristics and processing requirements of the non-woven fabric, which limits the application scope and processing effect of the equipment, the utility model proposes a punching equipment for non-woven fabric processing.
[0005] The utility model solves the technical problem by adopting the following technical solution: a punching device for nonwoven fabric processing, comprising a frame, a punching mechanism is fixed on the top of the frame, a positioning mechanism is fixed on the outside of the punching mechanism, and a cleaning structure is installed inside the frame.
[0006] The punching mechanism includes a column, a first support plate, a second support plate, a connecting block and a rod body, the top of the frame is symmetrically fixed with columns, and the corresponding ends of the two columns are rotatably connected with connecting blocks, the top and bottom of the two connecting blocks are respectively fixed with the first support plate and the second support plate, and the first punching roller group is commonly installed at one end of the two first support plates, and the second punching roller group is commonly installed at one end of the two second support plates, one end of one of the connecting blocks is fixed with a rod body, one end of the rod body passes through one end of the column and extends to the other end of the column to be connected with the positioning mechanism.
[0007] The positioning mechanism includes a limit block, a slot, a mounting hole and a latch, wherein a limit block is symmetrically fixed at one end of one of the columns, a slot is provided on the top of the limit block, mounting holes are respectively penetrated at the corresponding two ends of the limit block, the handle is clamped in the corresponding slot, and a latch is inserted into the inside of the mounting hole, and the corresponding end of the latch penetrates the handle and extends to another mounting hole.
[0008] The cleaning mechanism includes a material guide plate, a collection box, a box body, a duct and an air outlet hood. The material guide plate is installed inside the frame, and the collection box is embedded in the bottom surface of one end of the material guide plate. The other end of the frame is fixed with a box body, and ducts are respectively installed at both ends of the box body. The corresponding ends of the two ducts are respectively fixed with air outlet hoods, and the two air outlet hoods are respectively fixed at one end of the frame.
[0009] Preferably, a fan is installed inside the box, an air outlet pipe of the fan is fixed with a three-way pipe, the other two ends of the three-way pipe are respectively fixed with guide tubes, and one end of the box is penetrated by a plurality of air holes.
[0010] Preferably, the two air outlet covers are respectively installed obliquely on the top of the frame.
[0011] Preferably, the first punching roller group includes two first punching rollers, and the two ends of the two first punching rollers are respectively rotatably connected to one end of the corresponding first support plate, and the second punching roller group includes two second punching rollers, and the two ends of the two second punching rollers are respectively rotatably connected to one end of the corresponding second support plate.
[0012] Preferably, a through hole is formed through one end of the handle, and the diameter of the through hole is the same as the diameter of the mounting hole.
[0013] Preferably, the distance between two ends of the slot is the same as the distance between two ends of the handle.
[0014] Preferably, the cross-sectional projection of the guide plate is a right triangle, a placement groove is provided at one end of the inner bottom surface of the frame, and the collection box is installed in the placement groove.
[0015] Preferably, a circular hole is formed through one end of one of the pillars, and the rod body extends through the circular hole to the other end of the pillar.
[0016] The utility model is beneficial in that:
[0017] 1. The utility model adopts the structural design of the column, the first punching roller group, the second punching roller group, the rod body and the positioning mechanism. When the device is used to punch holes in non-woven fabrics, the corresponding punching rollers can be quickly switched and used according to different non-woven fabric processing requirements, without the need to frequently replace or adjust the equipment, which greatly enhances the processing flexibility and the production efficiency of non-woven fabric punching. At the same time, it can adapt to the processing requirements of holes of different sizes and shapes, thereby meeting more types of non-woven fabric processing tasks and expanding the scope of application of the equipment;
[0018] 2. The utility model, through the structural design of the guide plate, the collection box, the box body, the duct and the air outlet cover, can automatically clean up the fallen scraps of cloth during the punching process and blow them into the collection box for collection, thereby greatly reducing the workload of subsequent cleaning for the staff and reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0022] Figure 3 It is a schematic diagram of the assembly structure of the punching mechanism of the utility model;
[0023] Figure 4 For the utility model Figure 3 Schematic diagram of the structure with a partial enlargement at point A in the middle.
[0024] In the figure: 1. frame; 2. punching mechanism; 201. column; 202. first support plate; 2020. first punching roller group; 203. second support plate; 2030. second punching roller group; 204. connecting block; 205. rod body; 206. handle; 3. positioning mechanism; 301. limit block; 302. slot; 303. mounting hole; 304. latch; 4. guide plate; 5. collection box; 6. box body; 7. duct; 8. air outlet hood. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The following is combined with Figure 1 —4 further details of this application,
[0027] The present application embodiment discloses a punching device for nonwoven fabric processing. Figure 1 , Figure 2 , Figure 3 and Figure 4 A punching device for nonwoven fabric processing includes a frame 1, a punching mechanism 2 is fixed on the top of the frame 1, a positioning mechanism 3 is fixed outside the punching mechanism 2, and a cleaning structure is installed inside the frame 1.
[0028] The punching mechanism 2 includes a column 201, a first support plate 202, a second support plate 203, a connecting block 204 and a rod body 205. The column 201 is symmetrically fixed on the top of the frame 1, and the corresponding ends of the two columns 201 are respectively rotatably connected to the connecting blocks 204 through the first short shaft. The first support plate 202 and the second support plate 203 are respectively fixed on the top and bottom of the two connecting blocks 204, and the first punching roller group 2020 is commonly installed at one end of the two first support plates 202, and the second punching roller group 2030 is commonly installed at one end of the two second support plates 203. The rod body 205 is fixed at one end of one of the connecting blocks 204. Further, the rod body 205 is connected to the first short shaft at one end of the connecting block 204, and one end of the rod body 205 passes through one end of the column 201 and extends to the other end of the column 201 to be connected to the positioning mechanism 3.
[0029] The positioning mechanism 3 includes a limit block 301, a slot 302, a mounting hole 303 and a latch 304, wherein the limit block 301 is symmetrically fixed at one end of one of the columns 201, a slot 302 is provided on the top of the limit block 301, and mounting holes 303 are respectively penetrated at the corresponding two ends of the limit block 301, the handle 206 is clamped in the corresponding slot 302, and the inside of the mounting hole 303 is plugged with a latch 304, and the corresponding end of the latch 304 penetrates the handle 206 and extends to another mounting hole 303.
[0030] The cleaning mechanism includes a material guide plate 4, a collecting box 5, a box body 6, a duct 7 and an air outlet hood 8. The material guide plate 4 is installed inside the frame 1, and the collecting box 5 is embedded in the bottom surface of one end of the material guide plate 4. The other end of the frame 1 is fixed with a box body 6, and ducts 7 are respectively installed at both ends of the box body 6. The corresponding ends of the two ducts 7 are respectively fixed with air outlet hoods 8, and the two air outlet hoods 8 are respectively fixed at one end of the frame 1.
[0031] Reference Figure 2 A fan is installed inside the box 6, and a three-way pipe is fixed to the air outlet pipe of the fan. The other two ends of the three-way pipe are respectively fixed with guide tubes 7. One end of the box 6 is penetrated by a plurality of air holes.
[0032] Reference Figure 2 The two air outlet covers 8 are respectively installed obliquely on the top of the frame 1. Furthermore, the air outlet cover 8 is a plastic shell structure, the interior of the air outlet cover 8 is a hollow structure, and one end of the air outlet cover 8 is penetrated by a plurality of exhaust holes, and the plurality of exhaust holes are opened toward the guide plate 4.
[0033] Reference Figure 3 The first punching roller group 2020 includes two first punching rollers, and the two ends of the two first punching rollers are respectively connected to one end of the corresponding first support plate 202 through a rotating shaft. The second punching roller group 2030 includes two second punching rollers, and the two ends of the two second punching rollers are respectively connected to one end of the corresponding second support plate 203 through a rotating shaft. Furthermore, the needle tips arranged on the two first punching rollers and the two second punching rollers are different in size, so the punching requirements of different sizes can be met.
[0034] Reference Figure 4 A through hole is formed through one end of the handle 206 , and the diameter of the through hole is the same as the diameter of the mounting hole 303 .
[0035] Reference Figure 4 , the distance between the two ends of the slot 302 is the same as the distance between the two ends of the handle 206.
[0036] Reference Figure 1 The cross-sectional projection of the guide plate 4 is a right triangle, and a placement groove is opened at one end of the inner bottom surface of the frame 1, and the collection box 5 is installed in the placement groove.
[0037] Reference Figure 3 A round hole is formed at one end of one of the pillars 201 , and the rod body 205 is fitted with a gap in the round hole, and the rod body 205 extends through the round hole to the other end of the pillar 201 .
[0038] Working principle: First, the electrical equipment in the device is connected to an external power supply and switch. In the device, a winding roller and an unwinding roller are also provided at both ends of the frame 1 for winding and unwinding the non-woven fabric. This is a prior art and will not be elaborated on here. After the non-woven fabric is punched by the second punching roller group 2030, other non-woven fabrics are punched and the size of the holes needs to be changed. First, the latch 304 is removed from the inside of the mounting hole 303, that is, the latch 304 releases the limiting effect on the handle 206. The staff holds the handle 206 and rotates the handle 206 counterclockwise by 180° so that the handle 206 is clamped in the slot 302 on the other limit block 301, and then the latch 304 is inserted into the inside of the mounting hole 303 to fix the handle 206 again. At this time, the position of the second punching roller group 2030 and the position of the first punching roller group 2020 are swapped, and then the punching operation of the non-woven fabric is performed.
[0039] When punching the non-woven fabric, turn on the switch of the fan inside the box 6, and adjust the air volume by controlling the speed of the fan. This is the prior art and will not be elaborated on here. The fan blows air into the inside of the duct 7 and blows it out from the air outlet hood 8. During the punching process, the scraps of cloth that fall from the guide plate 4 can be blown into the collection box 5 for collection, which greatly reduces the workload of the staff for subsequent cleaning and reduces the labor intensity of the staff.
[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A punching device for nonwoven fabric processing, comprising a frame (1), characterized in that: A punching mechanism (2) is fixed on the top of the frame (1), a positioning mechanism (3) is fixed outside the punching mechanism (2), and a cleaning mechanism is installed inside the frame (1); The punching mechanism (2) comprises a column (201), a first support plate (202), a second support plate (203), a connecting block (204) and a rod body (205); the column (201) is symmetrically fixed on the top of the frame (1), and the corresponding ends of the two columns (201) are rotatably connected to the connecting blocks (204); the first support plate (202) and the second support plate (203) are fixed on the top and bottom of the two connecting blocks (204) respectively, and the first punching roller group (2020) is installed on one end of the two first support plates (202), and the second punching roller group (2030) is installed on one end of the two second support plates (203); the rod body (205) is fixed on one end of one of the connecting blocks (204), and one end of the rod body (205) passes through one end of the column (201) and extends to the other end of the column (201) to be connected to the positioning mechanism (3); The positioning mechanism (3) comprises a limit block (301), a slot (302), a mounting hole (303) and a latch (304), wherein the limit block (301) is symmetrically fixed at one end of one of the columns (201), a slot (302) is provided at the top of the limit block (301), mounting holes (303) are respectively penetrated at the corresponding two ends of the limit block (301), the handle (206) is clamped in the corresponding slot (302), and the mounting hole (303) is plugged with a latch (304), and the corresponding end of the latch (304) penetrates the handle (206) and extends into another mounting hole (303); The cleaning mechanism comprises a material guide plate (4), a collection box (5), a box body (6), a duct (7) and an air outlet cover (8); the material guide plate (4) is installed inside the frame (1), and the bottom surface of one end of the material guide plate (4) is embedded with the collection box (5); the other end of the frame (1) is fixed with a box body (6); the two ends of the box body (6) are respectively installed with ducts (7); the corresponding ends of the two ducts (7) are respectively fixed with air outlet covers (8), and the two air outlet covers (8) are respectively fixed to one end of the frame (1).
2. The punching device for nonwoven fabric processing according to claim 1, characterized in that: A fan is installed inside the box (6), an air outlet pipe of the fan is fixed with a three-way pipe, and guide tubes (7) are respectively fixed at the other two ends of the three-way pipe. A plurality of air holes are penetrated through one end of the box (6).
3. The punching device for nonwoven fabric processing according to claim 1, characterized in that: The two air outlet covers (8) are respectively installed at an angle on the top of the frame (1).
4. The punching device for nonwoven fabric processing according to claim 1, characterized in that: The first punching roller group (2020) includes two first punching rollers, and the two ends of the two first punching rollers are respectively rotatably connected to one end of the corresponding first support plate (202), and the second punching roller group (2030) includes two second punching rollers, and the two ends of the two second punching rollers are respectively rotatably connected to one end of the corresponding second support plate (203).
5. The punching device for nonwoven fabric processing according to claim 1, characterized in that: A through hole is formed through one end of the handle (206), and the diameter of the through hole is the same as the diameter of the mounting hole (303).
6. The punching device for nonwoven fabric processing according to claim 1, characterized in that: The distance between two ends of the slot (302) is the same as the distance between two ends of the handle (206).
7. The punching device for nonwoven fabric processing according to claim 1, characterized in that: The cross-sectional projection of the guide plate (4) is a right triangle, one end of the inner bottom surface of the frame (1) is provided with a placement groove, and the collection box (5) is installed in the placement groove.
8. The punching device for nonwoven fabric processing according to claim 1, characterized in that: A circular hole is formed through one end of one of the columns (201), and the rod body (205) extends through the circular hole to the other end of the column (201).
Citation Information
Patent Citations
Punching device for matrix type holes of non-woven fabric
CN219768496U
Cited By
Punching equipment for non-woven fabric processing
CN224527449U