Gypsum block rotary forming equipment
By designing a gypsum block rotary forming equipment, using cylinder-driven clamp sliding and motor-driven worm gear system, the convenient replacement and rapid mold release of molds are achieved, solving the problem of insufficient flexibility of traditional equipment and improving production efficiency and equipment diversity.
Patent Information
- Application Number
- CN202421076109.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Traditional gypsum block forming equipment is not convenient for replacing different types of molds, resulting in reduced flexibility in the production line and unable to effectively respond to the needs of multiple types or sizes of products.
A gypsum block rotary forming equipment was designed, using a cylinder to drive the clamp to slide, and the shrinkage of the clamps rotates the rotating rod and drives the rotating plate to rotate, achieving convenient disassembly of the mold; at the same time, the worm and worm gear are driven by the motor to realize the mold Fast and stable release of mold.
Improves the diversity of equipment, simplifies the mold replacement process, improves the flexibility and efficiency of the production line, and reduces the complexity and cost of inventory management.
Smart Images

Figure CN222494727U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gypsum block molding equipment, in particular to a gypsum block rotary molding equipment. Background Art
[0002] Gypsum blocks are a common building material, usually used for interior partitions, soundproof walls, suspended ceilings, decorations and other purposes. The main component of gypsum blocks is gypsum, which is an inorganic material, usually processed from gypsum ore. Rotary molding equipment can usually achieve continuous production, and its production efficiency is higher than other molding methods. By rotating the mold, the molding process can be completed quickly and continuously, thereby improving production efficiency.
[0003] Traditional molding equipment usually consists of a gypsum slurry supply system, a mold system, a molding system and a curing system. The gypsum raw material is transported to the mixing equipment through the supply system and mixed with water and other materials to form gypsum slurry. The gypsum slurry is injected into a rotary mold, and the mold then starts to rotate, so that the gypsum slurry is evenly distributed in the mold and the molding process is completed. The molded gypsum blocks are cured in the mold for a period of time to ensure their structural stability and strength. After the curing is completed, the mold is opened and the molded gypsum blocks are taken out for subsequent processing, such as trimming and packaging. The entire process is automated through the control system to ensure the stability and efficiency of the production process.
[0004] However, traditional molding equipment is not convenient for changing different types of molds. Due to the difficulty of changing molds, molding equipment is often limited to producing products of the same type or size. This reduces the flexibility of the production line. When the production requires products of multiple types or sizes, but the equipment can only produce one or a few products, additional inventory is required to cope with changes in demand, which increases the complexity and cost of inventory management. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a gypsum block rotary molding device, which aims to improve the problem that traditional molding equipment is not convenient for replacing different types of molds, which will reduce the flexibility of the production line.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gypsum block rotary forming equipment, comprising a workbench, a hollow plate is arranged on the top of the workbench, a fixed block is slidably connected inside the hollow plate, a connecting plate is fixedly connected to the side wall of the fixed block, a clamping block is slidably connected inside the connecting plate, a cylinder is fixedly connected to the upper surface of the clamping block at the bottom, an output end of the cylinder is fixedly connected to the lower surface of the clamping block at the top, a rotating rod is rotatably connected to the side wall of the rotating rod, a rotating plate is rotatably connected to the outer wall of the rotating plate, a supporting column is rotatably connected to the clamping block inside the supporting column, a hollow block is slidably connected to the outer wall of the clamping block, and a rotary assembly is arranged inside the workbench.
[0007] Furthermore, the rotary assembly includes a motor 1, the motor 1 is fixedly connected to the inside of the workbench, the output end of the motor 1 is fixedly connected to a rotating block, and the rotating block is rotatably connected to the top of the workbench.
[0008] Furthermore, the hollow plate is fixedly connected to the upper surface of the rotating block, and the upper surface of the rotating block is fixedly connected to a fixed plate.
[0009] Furthermore, the side wall of the fixed plate is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to worm 1, the side wall of the hollow block is fixedly connected to the mold, and the inside of the workbench is fixedly connected to an electric push rod.
[0010] Furthermore, one end of the worm one is fixedly connected to a worm two, the worm two is rotatably connected to the inside of the rotating block, and a worm wheel is rotatably connected to the inside of the hollow plate.
[0011] Furthermore, the worm wheel on the left is meshed with the worm one, and the worm two is meshed with the worm wheel on the right.
[0012] Furthermore, a threaded rod is rotatably connected inside the hollow plate, the threaded rod is threadedly connected inside the fixed block, and a die-casting port is opened inside the mold.
[0013] Furthermore, a connecting block is fixedly connected to the output end of the electric push rod, and a pressing block is fixedly connected to the lower surface of the connecting block.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, firstly, the cylinder drives the clamp block to slide in the support column, the sliding of the clamp block causes the rotating rod to rotate, and then drives the rotating plate to rotate, the clamp block shrinks and slides out of the hollow block, so as to achieve the effect of facilitating the disassembly of the mold, solves the problem that the traditional molding equipment is not convenient for replacing different types of molds, which will reduce the flexibility of the production line, thereby improving the diversity of the equipment.
[0016] 2. In the utility model, firstly, the worm gear 1 and the worm gear 2 are driven to rotate by the motor 2, which drives the worm wheel and the threaded rod to rotate, so that the fixed block slides and rises in the hollow plate, so as to achieve the effect of quickly and stably demoulding the mold, and solves the problem that the traditional gypsum block forming equipment often adopts a relatively simple or mechanized method when demoulding, resulting in a long and unstable demoulding process, affecting the overall production efficiency and damaging the product, thereby improving the stability and efficiency of demoulding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a rotary forming device for gypsum blocks proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the top structure of a workbench of a rotary gypsum block forming device proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of one side of a fixed block of a rotary gypsum block forming device proposed by the utility model;
[0020] Figure 4 The utility model discloses a schematic diagram of the cross-sectional structure of a workbench of a gypsum block rotary forming device.
[0021] Legend:
[0022] 1. Workbench; 2. Hollow plate; 3. Fixed block; 4. Connecting plate; 5. Cylinder; 6. Clamp block; 7. Rotating rod; 8. Rotating plate; 9. Support column; 10. Hollow block; 11. Motor 1; 12. Rotating block; 13. Fixed plate; 14. Motor 2; 15. Worm 1; 16. Worm 2; 17. Worm wheel; 18. Threaded rod; 19. Mold; 20. Electric push rod; 21. Connecting block; 22. Press block; 23. Die-casting port. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 - Figure 3, the utility model provides an embodiment: a gypsum block rotary molding equipment, including a workbench 1, a hollow plate 2 is arranged on the top of the workbench 1, a fixed block 3 is slidably connected inside the hollow plate 2, a connecting plate 4 is fixedly connected to the side wall of the fixed block 3, a clamping block 6 is slidably connected inside the connecting plate 4, a cylinder 5 is fixedly connected to the upper surface of the bottom clamping block 6, an output end of the cylinder 5 is fixedly connected to the lower surface of the top clamping block 6, a rotating rod 7 is rotatably connected to the side wall of the clamping block 6, a rotating plate 8 is rotatably connected to the side wall of the rotating rod 7, a supporting column 9 is rotatably connected to the outer wall of the rotating plate 8, the clamping block 6 is slidably connected inside the supporting column 9, a hollow block 10 is slidably connected to the outer wall of the clamping block 6, and a rotary component is arranged inside the workbench 1;
[0025] Specifically, the two ends of the cylinder 5 are respectively connected to the clamping blocks 6 on the upper and lower sides. The clamping blocks 6 are movable and can slide inside the support column 9. When the cylinder 5 starts to operate, it will drive the clamping blocks 6 on the upper and lower sides to slide inside the support column 9. Next, when the cylinder 5 drives the clamping blocks 6 on both sides to slide toward the center, the rotating rod 7 will also rotate accordingly. The rotating rod 7 is connected to the rotating plate 8. Therefore, when the rotating rod 7 rotates, the rotating plate 8 will rotate inside the support column 9. In this process, the most critical part is the contraction of the clamping block 6. When the clamping block 6 contracts toward the center, it will slide out from the hollow block 10. In this way, the position of the hollow block 10 is no longer restricted by the clamping block 6. This can easily replace different molds 19 according to actual conditions, thereby improving production efficiency.
[0026] Reference Figure 1 and Figure 4 The rotary assembly includes a motor 11, the motor 11 is fixedly connected to the inside of the workbench 1, the output end of the motor 11 is fixedly connected to a rotating block 12, the rotating block 12 is rotatably connected to the top of the workbench 1, the hollow plate 2 is fixedly connected to the upper surface of the rotating block 12, and the upper surface of the rotating block 12 is fixedly connected to a fixed plate 13;
[0027] Specifically, start the motor 11 so that its output end drives the rotating block 12 to rotate. At this time, the movement of the rotating block 12 will be transmitted to the hollow plate 2, thereby driving the mold 19 to rotate. After a certain angle or number of turns, the rotation operation of the mold 19 can be completed. The advantage of this rotation operation is that it allows the gypsum slurry to flow fully inside the mold 19. The flowability of the gypsum slurry in the mold 19 is crucial to its molding effect. Through the rotation of the mold 19, the gypsum slurry can be evenly distributed inside the mold 19, ensuring that the size and shape of the molded product meet the requirements.
[0028] Reference Figure 1 , Figure 2 and Figure 4The side wall of the fixed plate 13 is fixedly connected with a motor 2 14, and the output end of the motor 2 14 is fixedly connected with a worm 15, the side wall of the hollow block 10 is fixedly connected with a mold 19, the inside of the workbench 1 is fixedly connected with an electric push rod 20, one end of the worm 15 is fixedly connected with a worm 2 16, and the worm 2 16 is rotatably connected to the inside of the rotating block 12, and the inside of the hollow plate 2 is rotatably connected with a worm wheel 17, the left worm wheel 17 is meshed with the worm 15, and the worm 2 16 is meshed with the right worm wheel 17, and the inside of the hollow plate 2 is rotatably connected with a threaded rod 18, and the threaded rod 18 is threadedly connected to the inside of the fixed block 3, and a die-casting port 23 is opened in the mold 19, and the output end of the electric push rod 20 is fixedly connected with a connecting block 21, and the lower surface of the connecting block 21 is fixedly connected with a pressing block 22;
[0029] Specifically, the output end of the electric push rod 20 drives the connecting block 21 to descend, and the descent of the connecting block 21 will cause the pressing block 22 to descend, and the pressing block 22 will perform molding work inside the die-casting port 23, and the output end of the motor 2 14 drives the worm 15 to rotate, and the rotation of the worm 15 will be transmitted to the worm 2 16, and then the rotation of the worm 15 and the worm 2 16 will drive the worm gear 17 meshing with them on the left and right sides to rotate, at this time, the rotation of the worm gear 17 will be transmitted to the threaded rod 18, when the threaded rod 18 rotates, it will drive the fixed block 3 to slide and rise inside the hollow plate 2, and this rising process is smooth and fast, ensuring the stability and safety of the mold 19, and the rise of the fixed block 3 will drive the mold 19 to rise together, so that we can achieve rapid demolding of the product and save time for the next step of production.
[0030] Working principle: when it is necessary to replace a different mold 19, firstly, the clamp block 6 is driven to slide inside the support column 9 through the output end of the cylinder 5. Since the front and rear ends of the cylinder 5 are respectively connected to the lower and upper surfaces of the upper and lower clamp blocks 6, and the clamp block 6 is in an active state, when the cylinder 5 is in operation, the two ends will simultaneously drive the clamp blocks 6 on the upper and lower sides to slide, and the cylinder 5 will shrink toward the center, and the sliding of the clamp block 6 will drive the rotating rod 7 to rotate, and the rotation of the rotating rod 7 will drive the rotating plate 8 to rotate inside the support column 9. The clamp block 6 will shrink toward the center, causing the clamp block 6 to slide out inside the hollow block 10, so that the clamp block 6 will no longer limit the position of the hollow block 10. At this time, different molds 19 can be replaced according to the situation. When it is necessary to rotate the mold 19, firstly, the rotating block 12 is driven to rotate through the output end of the motor 11. The rotation of the rotating block 12 will drive the hollow plate 2 to rotate, and the rotation of the hollow plate 2 will The mold 19 is driven to rotate. At this time, the rotation of the mold 19 is completed, so that the gypsum slurry can fully flow inside the mold 19, and then the connecting block 21 is driven to descend through the output end of the electric push rod 20. The descent of the connecting block 21 will drive the pressing block 22 to descend, and the descent of the pressing block 22 will perform molding work inside the corresponding die-casting port 23. After the gypsum block is fixed, when the mold 19 needs to be raised, the worm 15 is first driven to rotate through the output end of the motor 2 14. The rotation of the worm 15 will drive the worm 2 16 to rotate, and the rotation of the worm 15 and the worm 2 16 will respectively drive the worm wheels 17 meshing with them on the left and right sides to rotate, and the rotation of the worm wheel 17 will drive the threaded rod 18 to rotate. The rotation of the threaded rod 18 will drive the fixed block 3 to slide and rise inside the hollow plate 2, and the rise of the fixed block 3 will drive the mold 19 to rise, so that the demoulding can be done quickly and stably, which can improve the production efficiency.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A gypsum block rotary molding device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a hollow plate (2) on the top, a fixed block (3) is slidably connected inside the hollow plate (2), a connecting plate (4) is fixedly connected to the side wall of the fixed block (3), a clamping block (6) is slidably connected inside the connecting plate (4), a cylinder (5) is fixedly connected to the upper surface of the clamping block (6) at the bottom, an output end of the cylinder (5) is fixedly connected to the lower surface of the clamping block (6) at the top, a rotating rod (7) is rotatably connected to the side wall of the rotating rod (7), a rotating plate (8) is rotatably connected to the outer wall of the rotating plate (8), a supporting column (9) is slidably connected to the inside of the supporting column (9), a hollow block (10) is slidably connected to the outer wall of the clamping block (6), and a rotating component is provided inside the workbench (1).
2. The rotary forming equipment for gypsum blocks according to claim 1, characterized in that: The rotary assembly comprises a motor 1 (11), the motor 1 (11) is fixedly connected inside the workbench (1), the output end of the motor 1 (11) is fixedly connected to a rotating block (12), and the rotating block (12) is rotatably connected to the top of the workbench (1).
3. The rotary forming equipment for gypsum blocks according to claim 2, characterized in that: The hollow plate (2) is fixedly connected to the upper surface of the rotating block (12), and a fixed plate (13) is fixedly connected to the upper surface of the rotating block (12).
4. The rotary forming equipment for gypsum blocks according to claim 3, characterized in that: The side wall of the fixed plate (13) is fixedly connected to a second motor (14), the output end of the second motor (14) is fixedly connected to a first worm (15), the side wall of the hollow block (10) is fixedly connected to a mold (19), and the interior of the workbench (1) is fixedly connected to an electric push rod (20).
5. The rotary forming equipment for gypsum blocks according to claim 4, characterized in that: One end of the worm gear one (15) is fixedly connected to a worm gear two (16), the worm gear two (16) is rotatably connected to the inside of the rotating block (12), and a worm wheel (17) is rotatably connected to the inside of the hollow plate (2).
6. The rotary forming equipment for gypsum blocks according to claim 5, characterized in that: The worm wheel (17) on the left side is meshed with the worm gear 1 (15), and the worm gear 2 (16) is meshed with the worm wheel (17) on the right side.
7. The rotary gypsum block forming equipment according to claim 6, characterized in that: A threaded rod (18) is rotatably connected inside the hollow plate (2), and the threaded rod (18) is threadedly connected inside the fixed block (3). A die-casting port (23) is provided inside the mold (19).
8. The rotary forming equipment for gypsum blocks according to claim 7, characterized in that: The output end of the electric push rod (20) is fixedly connected to a connection block (21), and the lower surface of the connection block (21) is fixedly connected to a pressure block (22).