Groove repairing mold for blast furnace
By designing a blast furnace groove repair mold that can be detachably coated with iron, the problem of easy damage to refractory materials during the demoulding process is solved, and fast and convenient demoulding and high-quality casting effect are achieved.
Patent Information
- Application Number
- CN202421104004.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-21
AI Technical Summary
During the mold release process, existing blast furnace ditch repair molds are prone to bring out the poured refractory material or cause cracks in the poured main ditch, which affects the pouring quality and service life of the blast furnace iron ditch.
A blast furnace groove repair mold is designed. The bottom surface and both sides of the mold main body can be detached and covered with iron sheet. The iron sheet is tied through iron wire. When demolding, the mold main body and iron sheet are quickly separated by cutting the iron wire to avoid direct contact with refractory materials.
Through the isolation of the iron sheet, the mold body is avoided from contact with the refractory material, simplified the demolding process, improved the demolding efficiency, protected the refractory material, improved the pouring quality and extended the service life of the blast furnace iron ditch.
Smart Images

Figure CN222494746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ironmaking blast furnace groove repairing equipment, in particular to a blast furnace groove repairing mould. Background Art
[0002] The main iron ditch, ridge ditch, slag ditch and other iron ditch of the blast furnace are all cast with high temperature resistant castables. During the production process, due to the continuous mechanical scouring and chemical erosion of slag iron, the blast furnace iron ditch needs to be re-cast every once in a while. The blast furnace iron ditch is wide at the top and narrow at the bottom. In order to form this structure, the blast furnace iron ditch mold is a four-sided cone shape with wide at the top and narrow at the bottom. When repairing the ditch, after the old materials in the blast furnace iron ditch are cleaned up, the blast furnace iron ditch mold is installed in the blast furnace iron ditch. There is a gap between the blast furnace iron ditch mold and the two sides of the blast furnace iron ditch. The stirred semi-liquid castable is injected from the space between the blast furnace iron ditch mold and the two sides of the blast furnace iron ditch, and the refractory material is formed. After the refractory material is formed, the blast furnace iron ditch mold can be demoulded and taken out from the blast furnace iron ditch.
[0003] In order to successfully demould, the existing practice is to add water from the water inlet of the blast furnace iron ditch mold to cool it, so that the blast furnace iron ditch mold and the refractory lining are quickly separated, and then waste oil is injected from the gap between the outer side of the blast furnace iron ditch mold and the refractory lining to facilitate demoulding. Under the structure of the above-mentioned existing blast furnace iron ditch mold, the blast furnace iron ditch mold and the refractory lining are directly adhered together. Although water cooling and waste oil can be used for demoulding during demoulding, when the blast furnace iron ditch mold is lifted by a crane, it is still easy to bring out the poured refractory material, or cause cracks in the poured main ditch, thereby affecting the pouring quality and service life of the blast furnace iron ditch. Utility Model Content
[0004] The utility model aims to provide a blast furnace groove repairing mould.
[0005] The technical solution to achieve the purpose of the utility model is: a blast furnace groove repair mold, used for pouring refractory materials of blast furnace iron water groove, the blast furnace iron water groove has two groove walls on the surface of which refractory materials are to be formed, the blast furnace groove repair mold includes a mold body, the cross-sectional shape of the mold body is the same as the cross-sectional shape of the blast furnace iron water groove, the mold body has a bottom surface and two side surfaces, the two side surfaces correspond one to one with the two groove walls of the blast furnace iron water groove, and the bottom surface and the two side surfaces in the mold body are removably covered with iron sheets.
[0006] Furthermore, the iron sheet is tied to the outside of the mold body by several iron wires. The iron wires are not only convenient for tying, but also can be cut off when demoulding after the refractory material is formed, so that the mold body and the iron sheet can be quickly separated, and the operation is more convenient and efficient.
[0007] Furthermore, a plurality of the iron wires are arranged and distributed at intervals along the length direction of the mold body. This arrangement makes the binding operation between the iron sheet and the mold body more secure.
[0008] Furthermore, the mold body is in the shape of a quadrangular pyramid.
[0009] The utility model blast furnace groove repairing mold has the iron sheet detachably covering the bottom surface and the two side surfaces of the mold body, so that the iron sheet between the cast refractory material and the mold body plays an isolating role during the casting process. The isolation of the iron sheet prevents the mold body from contacting the cast refractory material, so that during the demoulding process, the mold body can be easily lifted out of the blast furnace iron groove by simply disassembling the mold body and the iron sheet, and quickly demoulding.
[0010] In the utility model blast furnace ditch repairing mold, after the iron sheet wraps the bottom surface and the two side surfaces of the mold body, the mold body does not directly contact the cast refractory material. When demoulding, strictly speaking, it is only necessary to separate the mold body from the iron sheet. Since there is no adhesion of castable material between the iron sheet and the mold body, and the integrity and structural strength of the iron sheet are high, it is easy to separate the mold body from the iron sheet, and the separation can be completed quickly, and the demoulding efficiency is high. In addition, the iron sheet located between the cast refractory material and the mold body can protect the refractory material, avoiding the mold body from causing secondary damage to the cast refractory material. The casting quality of the refractory material is high, and the service life of the blast furnace iron ditch is extended. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the main structure of the blast furnace groove repairing mold of the utility model;
[0012] Figure 2 It is a schematic diagram of the top view of the structure of the blast furnace groove repairing mold of the utility model;
[0013] Figure 3 yes Figure 1 Schematic diagram of the cross-sectional structure along line AA;
[0014] Figure 4 The utility model is a schematic cross-sectional structure diagram of a blast furnace ditch repairing mold when being placed in a blast furnace iron ditch for pouring. DETAILED DESCRIPTION
[0015] The following is a detailed description of the preferred embodiment of the blast furnace groove repair mold of the utility model in conjunction with the accompanying drawings:
[0016] like Figures 1 to 4As shown, a blast furnace groove repair mold is used for pouring refractory materials of blast furnace iron water groove 10, the blast furnace iron water groove 10 has two groove walls 101 on the surface of which refractory materials are to be formed, the blast furnace groove repair mold includes a mold body 1, the cross-sectional shape of the mold body 1 is the same as the cross-sectional shape of the blast furnace iron water groove 10, the mold body 1 has a bottom surface 11 and two side surfaces 12, the two side surfaces 12 correspond one to one with the two groove walls 101 of the blast furnace iron water groove 10, and the bottom surface 11 and the two side surfaces 12 in the mold body 1 are detachably covered with iron sheets 2.
[0017] The utility model blast furnace groove repairing mold is used for pouring refractory materials of blast furnace iron water groove 10. The groove of blast furnace iron water groove 10 is a structure of upper wide and lower narrow. The blast furnace iron water groove 10 has two groove walls 101 on the surface of which refractory materials are to be formed.
[0018] The utility model blast furnace groove repairing mold comprises the mold body 1, the cross-sectional shape of the mold body 1 is the same as the cross-sectional shape of the blast furnace iron water groove 10, and is also a structure of being wide at the top and narrow at the bottom; the mold body 1 has the bottom surface 11 and the two side surfaces 12, the utility model blast furnace groove repairing mold is placed in the blast furnace iron water groove 10, and the two side surfaces 12 of the mold body 1 correspond one to one with the two groove walls 101. The bottom surface 11 and the two side surfaces 12 are detachably covered with the iron sheet 2, and the iron sheet 2 is wrapped and attached to the bottom surface 11 and the two side surfaces 12 to play an isolation role.
[0019] The utility model blast furnace ditch repairing mold, when pouring the blast furnace iron water ditch 10, the mold body 1 covered with the iron sheet 2 is hoisted into the blast furnace iron water ditch 10 by a crane; the width of the blast furnace ditch repairing mold of the utility model is smaller than the width of the blast furnace iron water ditch 10, and there is a gap between the iron sheet 2 outside the side surface 12 and the ditch wall 101 of the blast furnace iron water ditch 10, and the gap forms a pouring space, and the stirred semi-liquid casting material is injected into the pouring space, and the refractory material is formed after the casting material solidifies. After the refractory material is formed, when the utility model blast furnace ditch repairing mold is demoulded and taken out from the blast furnace iron water ditch 10, the mold body 1 and the iron sheet 2 are disassembled, and the mold body 1 can be hoisted out by a crane.
[0020] The utility model blast furnace groove repairing mold, by detachably covering the iron sheet 2 outside the bottom surface 11 and the two side surfaces 12 of the mold body 1, makes the iron sheet 2 between the cast refractory material and the mold body 1 play an isolation role during the casting process. Through the isolation of the iron sheet 2, the mold body 1 is prevented from contacting the cast refractory material, so that during the demoulding process, the mold body 1 only needs to be disassembled from the iron sheet 2, and the mold body 1 can be easily lifted out of the blast furnace iron water groove 10 for rapid demoulding.
[0021] In the utility model blast furnace ditch repairing mold, after the iron sheet 2 wraps the bottom surface 11 and the two side surfaces 12 of the mold body 1, the mold body 1 is not in direct contact with the cast refractory material. When demoulding, strictly speaking, it is only necessary to separate the mold body 1 from the iron sheet 2. Since there is no adhesion of castable material between the iron sheet 2 and the mold body 1, and the integrity and structural strength of the iron sheet 2 are high, it is easy to separate the mold body 1 from the iron sheet 2, and the separation can be completed quickly, and the demoulding efficiency is high. In addition, the iron sheet 2 located between the cast refractory material and the mold body 1 can protect the refractory material, avoiding the mold body 1 from causing secondary damage to the cast refractory material, and the casting quality of the refractory material is high, which prolongs the service life of the blast furnace iron ditch.
[0022] In the blast furnace groove repairing mold of the utility model, preferably, the iron sheet 2 is tied to the outside of the mold body 1 by a plurality of iron wires 3. The iron wires 3 are not only convenient for bundling, but also can be cut off when demolding after the refractory material is formed, so that the mold body 1 and the iron sheet 2 can be quickly separated, and the operation is more convenient and efficient.
[0023] In the utility model of the blast furnace groove repairing mold, preferably, a plurality of the iron wires 3 are arranged and distributed at intervals along the length direction of the mold body 1. This arrangement makes the binding operation of the iron sheet 2 and the mold body 1 more secure.
[0024] The utility model discloses a blast furnace groove repairing mould, wherein the mould body 1 is in the shape of a quadrangular platform.
[0025] For ordinary technicians in the technical field to which the utility model belongs, the utility model can make several simple deductions or substitutions without departing from the concept of the utility model, which should be regarded as falling within the protection scope of the utility model.
Claims
1. A blast furnace groove repairing mold, used for pouring refractory materials of a blast furnace iron water groove, wherein the blast furnace iron water groove has two groove walls on the surface of which refractory materials are to be formed, characterized in that: It includes a mold body, the cross-sectional shape of the mold body is the same as the cross-sectional shape of the blast furnace iron ditch, the mold body has a bottom surface and two side surfaces, the two side surfaces correspond one-to-one to the two groove walls of the blast furnace iron ditch, and the bottom surface and the two side surfaces in the mold body are removably covered with iron sheets.
2. The blast furnace groove repairing mold according to claim 1, characterized in that: The iron sheet is bound to the outside of the mold body by a plurality of iron wires.
3. The blast furnace groove repairing mold according to claim 2, characterized in that: A plurality of the iron wires are arranged and distributed at intervals along the length direction of the mold body.
4. The blast furnace groove repairing mold according to claim 1, characterized in that: The mold body is in the shape of a quadrangular pyramid.