Full-automatic pearl wool gluing machine

By using hydraulic columns to push the push plate in a fully automatic pearl cotton adhesive machine, the automatic loading function is realized, which solves the problem of manual material addition in the existing technology, improves production efficiency and reduces worker strength .

CN222495486UActive Publication Date: 2025-02-18ZHONGLIAN PACKAGING (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421311146.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing fully automatic pearl cotton adhesive machine cannot achieve automatic loading and requires manual material addition, resulting in low production efficiency and high worker intensity.

Method used

A fully automatic pearl cotton adhesive machine is designed, using hydraulic columns to push the push plate to slide on the slide rail, pushing the material in the limit plate onto the conveyor belt, realizing the automatic loading function.

Benefits of technology

By realizing the automatic loading function, the work intensity of the staff is reduced, the production efficiency is improved, and the surface of the conveyor belt is kept clean through the cleaning mechanism to avoid dust and small particles affecting material transportation.

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Abstract

The utility model relates to the field of bonding machines, and discloses a full-automatic pearl wool bonding machine which comprises a main body, two mounting strips are fixedly connected in the main body, a conveying belt is arranged between the opposite sides of the two mounting strips, a bonding mechanism is fixedly connected in the main body, a frame is arranged on one side of each mounting strip, and the frame is arranged on the other side of each mounting strip. The device comprises a frame, four mounting columns are fixedly connected to the top of the frame, a limiting plate is fixedly connected between every two mounting columns, two sliding rails are fixedly connected to the top of the frame, a fixing block is fixedly connected to the top of the frame, a hydraulic column is fixedly connected to the interior of the fixing block, and a push plate is slidably connected to the exteriors of the two sliding rails. According to the automatic feeding device of the full-automatic gluing machine, the pushing plate is pushed to slide on the sliding rail through the hydraulic column, materials in the limiting plate are pushed to the conveying belt, the automatic feeding function of the full-automatic gluing machine is achieved, the working intensity of workers is relieved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of bonding machines, in particular to a full-automatic pearl cotton bonding machine. Background Art

[0002] Pearl cotton is a new type of environmentally friendly packaging material. It is composed of countless independent bubbles produced by physical foaming of fat. It overcomes the shortcomings of ordinary foamed plastics, such as fragility, deformation, and poor recovery. It has many advantages such as waterproof and moisture-proof, shockproof, sound insulation, heat preservation, good plasticity, strong toughness, recycling, environmental protection, strong impact resistance, etc. It also has good chemical resistance. It is an ideal substitute for traditional packaging materials.

[0003] The bonding process of multiple pieces of pearl cotton requires the use of a pearl cotton bonding machine. This machine usually has an automated function that can quickly and accurately bond the pearl cotton materials together, thereby improving production efficiency and product quality.

[0004] The advanced fully automatic pearl cotton bonding machine in the existing technology adopts glue-free bonding technology, but it adopts manual alignment and loading one by one, so one person is required to operate one machine, which increases the labor cost of the manufacturer, has low production efficiency and high work intensity of the workers. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a fully automatic pearl cotton bonding machine, which aims to improve the problem that the fully automatic pearl cotton bonding machine cannot automatically load materials and needs to manually add materials all the time.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fully automatic pearl cotton bonding machine, comprising a main body, two mounting strips are fixedly connected inside the main body, a conveyor belt is arranged between opposite sides of the two mounting strips, a bonding mechanism is fixedly connected inside the main body, a frame is arranged on one side of the mounting strip, four mounting columns are fixedly connected to the top of the frame, a limiting plate is fixedly connected between two mounting columns, two slide rails are fixedly connected to the top of the frame, a fixed block is fixedly connected to the top of the frame, a hydraulic column is fixedly connected to the inside of the fixed block, a push plate is slidably connected to the outside of the two slide rails, the output end of the hydraulic column is fixedly connected to one side of the push plate, and a cleaning mechanism is fixedly connected to the bottom of the mounting strip.

[0007] As a further description of the above technical solution:

[0008] The cleaning mechanism includes a shell, the top of which is fixedly connected to the bottom of the mounting strip, a slide groove is provided inside the shell, a limit strip is slidably connected inside the slide groove, a slider is fixedly connected to one end of the limit strip close to the conveyor belt, a spring is fixedly connected to the other end of the limit strip, and a cleaning wheel is rotatably connected to the top of the slider.

[0009] As a further description of the above technical solution:

[0010] The bonding mechanism comprises a ram, both ends of which are fixedly connected to the inside of the main body, the outside of the ram is slidably connected to a sliding seat, the inside of the sliding seat is slidably connected to a sliding column, and the bottom of the sliding column is fixedly connected to a grabbing plate.

[0011] As a further description of the above technical solution:

[0012] The two slide rails are located in the middle of the four mounting columns, and the fixing block is located between the two slide rails.

[0013] As a further description of the above technical solution:

[0014] One end of the spring away from the limiting strip is fixedly connected to the inside of the shell, and the outside of the sliding block is slidably connected to the inside of the shell.

[0015] As a further description of the above technical solution:

[0016] A heating plate is arranged inside the main body, and the heating plate is located below the grabbing plate.

[0017] As a further description of the above technical solution:

[0018] The bottom of the main body is fixedly connected with four fixing legs.

[0019] As a further description of the above technical solution:

[0020] The bottom of the push plate is higher than the top of the mounting bar.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the push plate is pushed to slide on the slide rail by the hydraulic column, and the material in the limit plate is pushed onto the conveyor belt, so as to realize the automatic feeding function of the full-automatic bonding machine, reduce the work intensity of the staff and improve the production efficiency.

[0023] 2. In the utility model, the limit strip is pushed by the spring, which pushes the slider so that the cleaning wheel is always in close contact with the surface of the conveyor belt, and the surface of the conveyor belt can be cleaned to prevent the dust and small particles accumulated on the surface of the conveyor belt during long-term use, thereby reducing the friction of the conveyor belt and affecting the transportation of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of a fully automatic pearl cotton bonding machine proposed by the utility model;

[0025] Figure 2 A top view of a fully automatic pearl cotton bonding machine proposed by the utility model;

[0026] Figure 3 The utility model is a cross-sectional view of the outer shell of a fully automatic pearl cotton bonding machine.

[0027] Legend:

[0028] 1. Main body; 2. Mounting strip; 3. Conveyor belt; 4. Adhesive mechanism; 401. Slide; 402. Slide seat; 403. Slide column; 404. Grabbing plate; 5. Frame; 6. Mounting column; 7. Limiting plate; 8. Slide rail; 9. Fixed block; 10. Hydraulic column; 11. Push plate; 12. Cleaning mechanism; 1201. Shell; 1202. Slide groove; 1203. Limiting strip; 1204. Sliding block; 1205. Cleaning wheel; 1206. Spring; 13. Fixed leg; 14. Heating plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1, the utility model provides an embodiment: a fully automatic pearl cotton bonding machine, including a main body 1, two mounting strips 2 are fixedly connected inside the main body 1 to provide a mounting position for a conveyor belt 3, a conveyor belt 3 is arranged between the opposite sides of the two mounting strips 2, and the material is transported to the bottom of a grab plate 404 for bonding, a bonding mechanism 4 is fixedly connected inside the main body 1, and multiple pieces of pearl cotton can be bonded together, a frame 5 is arranged on one side of the mounting strip 2 to provide a mounting space for the mechanism at the top, four mounting columns 6 are fixedly connected to the top of the frame 5 to facilitate fixing a limit plate 7, and a limit plate 7 is fixedly connected between the two mounting columns 6 to provide a space for the pearl cotton Provide placement space so that they can be stacked together. The top of the frame 5 is fixedly connected with two slide rails 8 to limit the sliding position of the push plate 11. The top of the frame 5 is fixedly connected with a fixed block 9 and a fixed hydraulic column 10. The inside of the fixed block 9 is fixedly connected with a hydraulic column 10 to provide power to push the push plate 11. The outside of the two slide rails 8 is slidably connected with the push plate 11 to push the pearl cotton onto the conveyor belt 3. The output end of the hydraulic column 10 is fixedly connected to one side of the push plate 11. The bottom of the mounting bar 2 is fixedly connected with a cleaning mechanism 12 to clean the surface of the conveyor belt 3. The two slide rails 8 are located in the middle of the four mounting columns 6, and the fixed block 9 is located between the two slide rails 8.

[0031] Reference Figure 1 and Figure 2 The cleaning mechanism 12 includes a shell 1201, the top of the shell 1201 is fixedly connected to the bottom of the mounting strip 2, a slide groove 1202 is provided inside the shell 1201 to provide a sliding space for the limit strip 1203, the internal sliding connection of the slide groove 1202 is connected to the limit strip 1203 to limit the sliding position of the slider 1204, the limit strip 1203 is fixedly connected to the slider 1204 at one end close to the conveyor belt 3 to provide an installation position for the cleaning wheel 1205, the other end of the limit strip 1203 is fixedly connected to a spring 1206 to provide thrust to push the limit strip 1203, the top of the slider 1204 is rotatably connected to the cleaning wheel 1205 to clean the surface of the conveyor belt 3, the end of the spring 1206 away from the limit strip 1203 is fixedly connected to the inside of the shell 1201, and the outside of the slider 1204 is slidably connected to the inside of the shell 1201.

[0032] Reference Figure 1 and Figure 2The bonding mechanism 4 includes a ram 401, both ends of which are fixedly connected to the inside of the main body 1 to provide a sliding space for the slide seat 402, the outside of the ram 401 is slidably connected to the slide seat 402 to provide a sliding position for the slide column 403, the inside of the slide seat 402 is slidably connected to the slide column 403 to drive the grab plate 404 to move, and the bottom of the slide column 403 is fixedly connected to the grab plate 404 to bond the pearl cotton, and a heating plate 14 is arranged inside the main body 1 to soften the pearl cotton so that it can be bonded to another piece, and the heating plate 14 is located below the grab plate 404, and four fixed legs 13 are fixedly connected to the bottom of the main body 1, and the bottom of the push plate 11 is higher than the top of the mounting strip 2.

[0033] Working principle: Add the EPE stack to the limit plate 7, start the machine, the hydraulic column 10 pushes the push plate 11 to slide on the slide rail 8, pushes the EPE to the surface of the conveyor belt 3, the conveyor belt 3 starts to drive, and the EPE is transferred to the bottom of the grab plate 404, the conveyor belt 3 pauses, the hydraulic column 10 repeats the above operation, the slide column 403 slides downward, drives the grab plate 404 to move downward, grabs the EPE on the top layer, the slide column 403 drives the grab plate 404 to move upward, the slide seat 402 drives the slide column 403 to slide horizontally to the top of the heating plate 14, the slide column 403 drives the grab plate 404 and the EPE to move downward until the bottom of the EPE contacts the heating plate 14 and is heated and softened, the slide column 403 drives the grab plate 404 to move upward, and the slide seat 402 drives the slide column 403 to slide horizontally to the top of the heating plate 14, and the slide column 403 drives the grab plate 404 and the EPE to move downward until the bottom of the EPE contacts the heating plate 14 and is heated and softened, and the slide column 403 drives the grab plate 404 to move upward. The picking plate 404 and the softened pearl cotton move upward, the slide seat 402 drives the slide column 403 to slide to the top of the conveyor belt 3, and the slide column 403 drives the pearl cotton on the grab plate 404 to move downward, so that the two pieces of pearl cotton are bonded, the grab plate 404 releases the pearl cotton and moves upward, the conveyor belt 3 resumes transmission, the processed pearl cotton is transmitted out, and the new pearl cotton is transmitted to the bottom of the grab plate 404, and the above operation is repeated, and the whole device runs in an orderly manner; the spring 1206 pushes the limit strip 1203 and pushes the slider 1204, so that the surface of the cleaning wheel 1205 is close to the surface of the conveyor belt 3, and its surface is cleaned when the conveyor belt 3 is transmitted, so as to keep the surface of the conveyor belt 3 clean and maintain the friction of the surface of the conveyor belt 3.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic pearl cotton bonding machine, comprising a main body (1), characterized in that: Two mounting bars (2) are fixedly connected inside the main body (1), a conveyor belt (3) is arranged between opposite sides of the two mounting bars (2), an adhesive mechanism (4) is fixedly connected inside the main body (1), a frame (5) is arranged on one side of the mounting bar (2), four mounting columns (6) are fixedly connected to the top of the frame (5), a limiting plate (7) is fixedly connected between two mounting columns (6), two slide rails (8) are fixedly connected to the top of the frame (5), a fixed block (9) is fixedly connected to the top of the frame (5), a hydraulic column (10) is fixedly connected inside the fixed block (9), a push plate (11) is slidably connected to the outside of the two slide rails (8), an output end of the hydraulic column (10) is fixedly connected to one side of the push plate (11), and a cleaning mechanism (12) is fixedly connected to the bottom of the mounting bar (2).

2. A fully automatic pearl cotton bonding machine according to claim 1, characterized in that: The cleaning mechanism (12) comprises a shell (1201), the top of the shell (1201) is fixedly connected to the bottom of the mounting strip (2), a slide groove (1202) is provided inside the shell (1201), a limit strip (1203) is slidably connected inside the slide groove (1202), a slider (1204) is fixedly connected to one end of the limit strip (1203) close to the conveyor belt (3), a spring (1206) is fixedly connected to the other end of the limit strip (1203), and a cleaning wheel (1205) is rotatably connected to the top of the slider (1204).

3. A fully automatic pearl cotton bonding machine according to claim 1, characterized in that: The bonding mechanism (4) comprises a slide (401), the two ends of which are fixedly connected to the inside of the main body (1), the outside of the slide (401) is slidably connected to a slide seat (402), the inside of the slide seat (402) is slidably connected to a slide column (403), and the bottom of the slide column (403) is fixedly connected to a grab plate (404).

4. A fully automatic pearl cotton bonding machine according to claim 1, characterized in that: The two slide rails (8) are located in the middle of the four mounting columns (6), and the fixing block (9) is located between the two slide rails (8).

5. A fully automatic pearl cotton bonding machine according to claim 2, characterized in that: One end of the spring (1206) away from the limiting strip (1203) is fixedly connected to the inside of the housing (1201), and the outside of the slider (1204) is slidably connected to the inside of the housing (1201).

6. The fully automatic pearl cotton bonding machine according to claim 3 is characterized in that: A heating plate (14) is provided inside the main body (1), and the heating plate (14) is located below the grab plate (404).

7. The fully automatic pearl cotton bonding machine according to claim 1, characterized in that: Four fixed legs (13) are fixedly connected to the bottom of the main body (1).

8. The fully automatic pearl cotton bonding machine according to claim 1, characterized in that: The bottom of the push plate (11) is higher than the top of the mounting bar (2).