Automatic discharging device with double butterfly valves
By designing a double butterfly valve automatic discharge device in the silo, the problems of material leakage and inconvenient replacement of regulating valves in the prior art are solved, and higher practicality and safety are achieved.
Patent Information
- Application Number
- CN202421254533.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The regulating valves of existing silos are prone to wear during long-term work, resulting in material leakage, and the silos need to be cleared when replacing the valve, which is less practical.
A double butterfly valve automatic discharge device is designed to prevent material leakage through the cooperation of the first butterfly valve and the second butterfly valve, and automatically switch when the valve is damaged to ensure the safe discharge of the material.
It effectively prevents the leakage of materials in the silo, simplifies the replacement process of the regulating valve, and improves the practicality and safety of the system.
Smart Images
Figure CN222497392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silo unloading, in particular to an automatic discharging device with double butterfly valves. Background Art
[0002] Mortar is a building material used to construct building surfaces. It is made of various lightweight materials as aggregates, cement as a binder, and some modified additives. It is stirred and mixed by the manufacturer. It can be widely used in densely populated residential areas, public buildings, large public places, flammable and explosive places, and places with strict fire protection requirements. It can also be used as a fire isolation zone to improve the fire protection standards of buildings. The raw materials required for mortar preparation are usually stored in silos.
[0003] At present, the existing silo usually includes a storage tank body, a motor is fixed on the upper end of the storage tank body, an agitator is fixed on the output end of the motor, and a regulating valve is installed at the outlet end of the storage tank body.
[0004] In the above scheme, the prior art controls the output and flow rate of materials by controlling the opening and closing of the regulating valve, but the regulating valve is prone to wear and tear during long-term operation, causing damage, resulting in leakage of materials in the silo. When the regulating valve needs to be replaced, the material in the silo needs to be drained out before replacement, resulting in low practicality. Utility Model Content
[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a double butterfly valve automatic discharging device, which prevents leakage of materials in the silo by providing a first butterfly valve and a second butterfly valve, thereby solving the problems of easy leakage of materials and inconvenience in replacing regulating valves in the prior art, thereby improving the practicality of the utility model.
[0006] The solution of the utility model to solve the technical problem is:
[0007] A double butterfly valve automatic discharging device comprises a silo, a conical discharging port is formed at the lower end of the silo, a first butterfly valve is fixed at the lower end of the conical discharging port, a first control component is arranged on the control end of the first butterfly valve, a connecting pipe is fixed at the lower end of the first butterfly valve, a second butterfly valve is fixed at the lower end of the connecting pipe, a second control component is arranged on the control end of the second butterfly valve, and a stirring component is arranged at the upper end of the silo.
[0008] The material in the silo is stirred by the stirring component to prevent the material from piling up and sticking. When the material in the silo needs to be unloaded, the first butterfly valve is controlled to open by the first control component, and the second butterfly valve is controlled to open by the second control component, so that the material in the silo can be unloaded. When the first butterfly valve is damaged, the second butterfly valve is provided to prevent the material in the silo from leaking. When the second butterfly valve is damaged, the first butterfly valve is closed to replace the second butterfly valve. At the same time, in the process of controlling the unloading of the material, the first butterfly valve and the second butterfly valve need to be opened together to unload the material, thereby preventing the material in the silo from being unloaded due to operating errors by the staff, thereby improving the safety of the utility model.
[0009] The first butterfly valve and the second butterfly valve are provided to prevent leakage of materials in the silo, thereby solving the problem of easy leakage of materials and inconvenience in replacing the regulating valve in the prior art, thereby improving the practicality of the utility model.
[0010] The utility model is further configured as follows: the first control component comprises a wrench fixed on the control end of the first butterfly valve, and a fixing component is provided on the wrench.
[0011] Through the above technical solution, when it is necessary to control the opening and closing of the first butterfly valve, the wrench is rotated to control the opening and closing of the first butterfly valve, and the wrench is fixed in the required position by the fixing component to prevent the disc plate in the first butterfly valve from deflecting.
[0012] The utility model is further configured as follows: the second control assembly includes a pneumatic actuator fixed on the control end of the second butterfly valve.
[0013] Through the above technical solution, when it is necessary to control the opening and closing of the second butterfly valve, the pneumatic actuator is started, so that the opening and closing of the second butterfly valve can be automatically controlled.
[0014] The utility model is further configured as follows: the stirring assembly includes a motor fixed at the upper end of the silo, a stirring shaft is fixed on the output end of the motor, a plurality of stirring paddles are equidistantly installed on the side wall of the stirring shaft, and a stirring blade is installed at the lower end of the stirring shaft.
[0015] Through the above technical solution, when the material in the silo needs to be stirred, the motor is started, and the motor drives the stirring shaft to rotate. The rotation of the stirring shaft drives the stirring paddle and the stirring blade to rotate, so that the material in the silo can be effectively stirred, thereby preventing the material from piling up and sticking.
[0016] The utility model is further configured as follows: the fixing assembly includes a connecting plate fixed to the side wall of the first butterfly valve, an arc groove is formed on the side wall of the connecting plate, a bolt is threaded on the side wall of the wrench, the bolt passes through the protruding end of the wrench and is inserted into the arc groove, and a nut is threaded on one end of the bolt inserted into the arc groove.
[0017] Through the above technical solution, when the wrench needs to be fixed, the wrench can be effectively fixed through the cooperation of the bolt and the nut.
[0018] The utility model is further configured as follows: two arc-shaped clamping plates are fixed on the side walls of the connecting plate, and the two arc-shaped clamping plates are respectively located at the upper and lower ends of the nut.
[0019] With the above technical solution, when the wrench is fixed at a desired position by means of bolts and nuts, it is usually necessary to fix the bolts or nuts, and then turn the bolts or nuts to fix the wrench at the desired position, which causes inconvenience in operation. By providing an arc-shaped clamping plate, the nut cannot be freely rotated, so that the wrench can be fixed at the desired position by only turning the bolts.
[0020] The utility model is further configured as follows: a handle is fixed to the end of the bolt.
[0021] Through the above technical solution, when the bolt needs to be rotated, a handle is provided to facilitate driving the bolt to rotate.
[0022] The beneficial effects of the utility model are:
[0023] Compared with the prior art, the first butterfly valve and the second butterfly valve are provided to prevent leakage of materials in the silo, thereby solving the problem of easy leakage of materials and inconvenience in replacing the regulating valve in the prior art, thereby improving the practicality of the utility model.
[0024] The arc-shaped clamping plate is provided, so that the wrench can be easily fixed at a required position.
[0025] The handle is provided to facilitate driving the bolt to rotate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0027] Figure 2 for Figure 1 The enlarged view of A;
[0028] Figure 3 This is a three-dimensional structural schematic diagram of the utility model with part of the silo removed;
[0029] Figure 4 Schematic diagram of the three-dimensional structure of the fixed components and some connecting parts.
[0030] Figure numerals: 1, silo; 101, conical discharge port; 2, first butterfly valve; 3, connecting pipe; 4, second butterfly valve; 5, wrench; 6, pneumatic actuator; 7, motor; 8, stirring shaft; 9, stirring paddle; 10, stirring blade; 11, connecting plate; 1101, arc groove; 12, bolt; 13, nut; 14, arc clamping plate; 15, handle. DETAILED DESCRIPTION
[0031] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0032] The following references Figures 1 to 4 The utility model is described.
[0033] A double butterfly valve automatic discharging device comprises a silo 1, a conical discharging port 101 is formed at the lower end of the silo 1, a first butterfly valve 2 is fixed to the lower end of the conical discharging port 101, a first control component is arranged on the control end of the first butterfly valve 2, a connecting pipe 3 is fixed to the lower end of the first butterfly valve 2, a second butterfly valve 4 is fixed to the lower end of the connecting pipe 3, a second control component is arranged on the control end of the second butterfly valve 4, and a stirring component is arranged at the upper end of the silo 1.
[0034] The material in the silo 1 is stirred by the stirring component to prevent the material from piling up and sticking. When the material in the silo 1 needs to be unloaded, the first butterfly valve 2 is controlled to open by the first control component, and the second butterfly valve 4 is controlled to open by the second control component, so that the material in the silo 1 can be unloaded. When the first butterfly valve 2 is damaged, the second butterfly valve 4 is provided to prevent the material in the silo 1 from leaking. When the second butterfly valve 4 is damaged, the first butterfly valve 2 is closed, so that the second butterfly valve 4 can be replaced. At the same time, in the process of controlling the unloading of the material, the first butterfly valve 2 and the second butterfly valve 4 need to be opened together to unload the material, thereby preventing the material in the silo 1 from being unloaded due to operating errors of the staff, thereby improving the safety of the utility model.
[0035] The first butterfly valve 2 and the second butterfly valve 4 are provided to prevent leakage of materials in the silo 1, thereby solving the problem of easy leakage of materials and inconvenience in replacing the regulating valve in the prior art, thereby improving the practicality of the utility model.
[0036] The first control component comprises a wrench 5 fixed on the control end of the first butterfly valve 2, and a fixing component is provided on the wrench 5.
[0037] When the first butterfly valve 2 needs to be opened and closed, the wrench 5 is rotated to control the opening and closing of the first butterfly valve 2, and the wrench 5 is fixed at a desired position by a fixing component to prevent the disc plate in the first butterfly valve 2 from deflecting.
[0038] The second control assembly includes a pneumatic actuator 6 fixed to the control end of the second butterfly valve 4 .
[0039] When the second butterfly valve 4 needs to be controlled to open or close, the pneumatic actuator 6 is started, so that the opening or closing of the second butterfly valve 4 can be automatically controlled.
[0040] The stirring assembly includes a motor 7 fixed to the upper end of the silo 1 , a stirring shaft 8 is fixed to the output end of the motor 7 , a plurality of stirring paddles 9 are equidistantly mounted on the side wall of the stirring shaft 8 , and a stirring blade 10 is mounted at the lower end of the stirring shaft 8 .
[0041] When the material in the silo 1 needs to be stirred, the motor 7 is started, and the stirring shaft 8 is driven by the motor 7 to rotate. The stirring shaft 8 rotates to drive the stirring paddle 9 and the stirring blade 10 to rotate, so that the material in the silo 1 can be effectively stirred, thereby preventing the material from piling up and sticking.
[0042] The fixing assembly includes a connecting plate 11 fixed to the side wall of the first butterfly valve 2, an arc groove 1101 is formed on the side wall of the connecting plate 11, a bolt 12 is screwed on the side wall of the wrench 5, the bolt 12 passes through the protruding end of the wrench 5 and is inserted into the arc groove 1101, and a nut 13 is screwed on one end of the bolt 12 inserted into the arc groove 1101.
[0043] When the wrench 5 needs to be fixed, the wrench 5 can be effectively fixed by the cooperation of the bolt 12 and the nut 13 .
[0044] Two arc-shaped clamping plates 14 are fixed on the side wall of the connecting plate 11 , and the two arc-shaped clamping plates 14 are respectively located at the upper and lower ends of the nut 13 .
[0045] When the wrench 5 is fixed at a desired position by means of the bolt 12 and the nut 13, it is usually necessary to fix the bolt 12 or the nut 13, and then rotate the bolt 12 or the nut 13 to fix the wrench 5 at the desired position, which causes inconvenience in operation. By providing an arc-shaped clamping plate 14, the nut 13 cannot rotate freely, so that the wrench 5 can be fixed at the desired position by only rotating the bolt 12.
[0046] A handle 15 is fixed to the end of the bolt 12 .
[0047] When the bolt 12 needs to be rotated, a handle 15 is provided to facilitate driving the bolt 12 to rotate.
[0048] Working principle:
[0049] Start the motor 7, and the motor 7 drives the stirring shaft 8 to rotate. The rotation of the stirring shaft 8 drives the stirring paddle 9 and the stirring blade 10 to rotate, so that the material in the silo 1 can be effectively stirred, thereby preventing the material from piling up and sticking. When the material in the silo 1 needs to be unloaded, the wrench 5 is turned to control the first butterfly valve 2 to open, and the pneumatic actuator 6 is used to control the second butterfly valve 4 to open, so that the material in the silo 1 can be unloaded. When the first butterfly valve 2 is damaged, the second butterfly valve 4 is provided to prevent the material in the silo 1 from leaking. When the second butterfly valve 4 is damaged, the first butterfly valve 2 is closed, so that the second butterfly valve 4 can be replaced. At the same time, in the process of controlling the material unloading, the first butterfly valve 2 and the second butterfly valve 4 need to be opened together to unload the material, thereby avoiding the material in the silo 1 from being unloaded due to operating errors of the staff, thereby improving the safety of the utility model.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications of the above assumptions should also be regarded as the protection scope of the present invention.
Claims
1. A double butterfly valve automatic discharging device, comprising a silo (1), characterized in that: A conical discharge port (101) is formed at the lower end of the silo (1), a first butterfly valve (2) is fixed at the lower end of the conical discharge port (101), a first control component is provided at the control end of the first butterfly valve (2), a connecting pipe (3) is fixed at the lower end of the first butterfly valve (2), a second butterfly valve (4) is fixed at the lower end of the connecting pipe (3), a second control component is provided at the control end of the second butterfly valve (4), and a stirring component is provided at the upper end of the silo (1).
2. The double butterfly valve automatic discharging device according to claim 1 is characterized by: The first control component comprises a wrench (5) fixed on the control end of the first butterfly valve (2), and a fixing component is provided on the wrench (5).
3. The double butterfly valve automatic discharging device according to claim 1 is characterized by: The second control component comprises a pneumatic actuator (6) fixed on the control end of the second butterfly valve (4).
4. The double butterfly valve automatic discharging device according to claim 1 is characterized by: The stirring assembly comprises a motor (7) fixed to the upper end of the silo (1); a stirring shaft (8) is fixed to the output end of the motor (7); a plurality of stirring paddles (9) are equidistantly mounted on the side wall of the stirring shaft (8); and a stirring blade (10) is mounted at the lower end of the stirring shaft (8).
5. The double butterfly valve automatic discharging device according to claim 2 is characterized by: The fixing assembly comprises a connecting plate (11) fixed to the side wall of the first butterfly valve (2), an arc-shaped groove (1101) being formed on the side wall of the connecting plate (11), a bolt (12) being threadedly connected to the side wall of the wrench (5), the protruding end of the bolt (12) passing through the wrench (5) being inserted into the arc-shaped groove (1101), and a nut (13) being threadedly connected to one end of the bolt (12) inserted into the arc-shaped groove (1101).
6. The double butterfly valve automatic discharging device according to claim 5 is characterized by: Two arc-shaped clamping plates (14) are fixed on the side wall of the connecting plate (11), and the two arc-shaped clamping plates (14) are respectively located at the upper and lower ends of the nut (13).
7. The double butterfly valve automatic discharging device according to claim 5 is characterized by: A handle (15) is fixed to the end of the bolt (12).