Monolithic flow microwave intelligent press

Abstract

The utility model discloses a single-chip flow microwave intelligent press. The single-chip flow microwave intelligent press comprises a microwave press body and a conveying belt structure, the conveying belt structure is installed between feeding ports of the microwave press body. The conveying belt structure comprises a belt, a conveying motor, a driving roller, a main auxiliary roller, a belt pressing roller, a driven roller, a driven auxiliary roller and a deviation rectifying device. The conveying motor drives the driving roller through a chain, and the conveying motor, the driving roller, the main auxiliary roller, the belt pressing roller, the driven roller, the driven auxiliary roller and the deviation rectifying device are installed on the roller installation base. The deviation rectifying devices are installed at the two ends of the driven roller respectively, each deviation rectifying device comprises two deviation rectifying air cylinders and a sliding plate, the two ends of the driven roller are installed on the sliding plates, one ends of the deviation rectifying air cylinders are fixed to the roller installation base, and the other ends of the deviation rectifying air cylinders are connected with the sliding plates; and the sliding plate can move back and forth on the roller mounting seat along the sliding guide rail.

Description

Technical Field

[0001] The utility model relates to the field of plate presses, in particular to a single-sheet flow microwave intelligent press. Background Art

[0002] Existing microwave presses generally use a sinking chain to transmit the plate to the workbench of the press, and then after the upper and lower templates are pressed together, they are transported out. However, this intelligent microwave press presses multiple plates at a time each time, and the plates need to be stacked in advance and then transported to the press for pressing. This transportation method cannot achieve continuous splicing of the microwave press with equipment on other production lines to realize the application of a set of production lines; after each pressed plate is output, it needs to be separated and processed piece by piece again, and continuous processing cannot be achieved.

[0003] Therefore, there is still room for improvement in the prior art. Utility Model Content

[0004] The utility model aims to provide a single-piece flow microwave intelligent press, aiming to solve the technical problem that the existing microwave press cannot realize single-piece extrusion continuous processing and realize continuous splicing with subsequent processing production lines.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is: a single-piece flow microwave intelligent press, which includes: a microwave press body and a conveyor belt structure; two sides of the microwave press body are respectively provided with feeding ports for conveying plates, and the conveyor belt structure is installed in the microwave press body and passes through the two feeding ports; the conveyor belt structure includes: a belt for conveying plates, a conveying motor, an active roller, a main auxiliary roller, a belt pressing roller, a driven roller, a driven auxiliary roller and a deviation correction device; the belt is sleeved on the active roller and the driven roller, the main auxiliary roller is located at the bottom of the belt and is close to the active roller; the driven auxiliary roller is located at the bottom of the belt and is close to the driven roller; the belt pressing roller is located at the bottom of the active roller and is close to the active roller The cam is in direct contact with the roller to press the belt onto the active roller; the conveying motor drives the active roller through a chain, and the conveying motor, the active roller, the main auxiliary roller, the belt pressing roller, the driven roller, the driven auxiliary roller and the correcting device are respectively installed on the roller mounting seat; the correcting device is respectively installed at both ends of the driven roller, and the correcting device comprises: two correcting cylinders and sliding plates, both ends of the driven roller are installed on the sliding plates, and the roller mounting seat is provided with sliding guide rails and limit baffles, the limit baffles are located at the rear end of the roller mounting seat, and the sliding guide rails are located on the upper and lower sides of the roller mounting seat, and the sliding plate can move forward and backward on the roller mounting seat along the sliding guide rails, and one end of the correcting cylinder is fixed on the roller mounting seat, and the other end is connected to the sliding plate.

[0006] The single-sheet flow microwave intelligent press, wherein the deviation correction device further comprises: a dust cover for protecting against dust, wherein the dust cover is fixed on the roller mounting seat.

[0007] The single-piece flow microwave intelligent press, wherein the microwave press body includes: a press frame, a lower plastic workbench, an upper plastic workbench, an upper workbench, an electric control box, a heat dissipation device, a microwave generating device, an oil cylinder and a heat insulation board assembly for driving the upper workbench to lift and lower; the front and rear sides of the press frame are respectively installed with heat insulation board assemblies; the left and right ends of the press frame are respectively installed with lifting door assemblies for closing the feeding port; the electric control box is installed at the upper end of the front side of the press frame, and is used to control the conveyor belt structure, the heat dissipation device, the microwave generating device, the oil cylinder and the lifting door assembly respectively; the oil cylinder is fixed to the top of the press frame, and the top shaft of the oil cylinder is fixedly connected to the upper workbench, the upper plastic workbench is installed at the bottom of the upper workbench, and a microwave generating device is installed in the upper workbench; the outer side of the heat insulation board assembly is installed with a microwave generating device; the lower plastic workbench is installed at the lower end of the press frame; the heat dissipation device is installed on the top of the press frame.

[0008] The single-piece flow microwave intelligent press, wherein the microwave generating device comprises a microwave generator and a microwave power supply, and the microwave power supply is connected to the microwave generator.

[0009] The single-piece flow microwave intelligent press, wherein the heat dissipation device includes an exhaust fan and an exhaust pipe, one end of the exhaust pipe is connected to the exhaust fan, and the other end is fixed on the insulation board assembly to extract hot air from the microwave press.

[0010] The single-piece flow microwave intelligent press, wherein the microwave press body also includes an upper worktable synchronization mechanism for controlling the synchronous rise and fall of the upper worktable, the upper worktable synchronization mechanism includes: a rack and a synchronization shaft, both ends of the synchronization shaft are installed on both sides of the upper end of the press frame through bearing seats, and synchronization gears are also installed at both ends of the synchronization shaft, one end of the rack is connected to the upper worktable, and the rack and the synchronization gear are meshed with each other.

[0011] The single-piece flow microwave intelligent press, wherein the lifting door assembly includes a lifting door, a lifting cylinder and a lifting guide rail, the lifting guide rail is arranged on the left and right ends of the press frame, the lifting door is installed on the lifting guide rail through a sliding seat, the upper end of the lifting cylinder is fixed to the top end of the press frame, and the other end of the lifting cylinder is connected to the lifting door.

[0012] The single-piece flow microwave intelligent press, wherein the microwave press body also includes: a microwave protective cover, a lower protective cover and an end face protective cover, wherein the end face protective covers are respectively fixed at the two ends of the press frame and cover the lifting cylinder; the microwave protective cover is installed on the front and rear sides of the press frame to cover the microwave generating device; the lower protective cover covers the bottom of the two ends of the press frame respectively.

[0013] The single-piece flow microwave intelligent press, wherein a water tank is also installed on the other side of the upper end of the press frame, and the position of the water tank is arranged opposite to the electric control box.

[0014] Beneficial effects: The utility model is equipped with a conveyor belt structure in the microwave press body, so single-piece conveying can be achieved. Each time a piece of plate is conveyed, it can be conveyed to another processing step of the equipment for processing after being hot-pressed, thereby achieving continuous matching processing with other production equipment; secondly, the conveyor belt structure of the utility model is equipped with a deviation correction device, and the belt can be corrected at any time by means of a deviation correction cylinder. The deviation correction structure is simple, practical and convenient, and can ensure that the continuously conveyed plates do not deviate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a front view of the conveyor belt structure of the utility model.

[0017] Figure 3 It is a cross-sectional view of the conveyor belt structure of the utility model.

[0018] Figure 4 It is a three-dimensional diagram of the conveyor belt structure of the utility model.

[0019] Figure 5 It is a partial stereoscopic diagram of the conveyor belt structure of the utility model without the dust cover.

[0020] Figure 6 It is an axonometric drawing of the utility model with the outer shell removed.

[0021] Figure 7 It is a front view of the utility model with the shell removed.

[0022] Figure 8 It is a side view of the utility model with the shell removed.

[0023] Fig. 9 It is a side view of the utility model.

[0024] Fig.10 This utility model Fig. 9 Cross-section of the BB. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the present invention more clear and explicit, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0026] like Figure 1-10 As shown, the utility model discloses a single-piece flow microwave intelligent press, which includes: a microwave press body 1 and a conveyor belt structure 2; both sides of the microwave press body 1 are respectively provided with feeding ports 100 for conveying plates, and the conveyor belt structure 2 is installed in the microwave press body 1 and passes through the two feeding ports 100; the conveyor belt structure 2 includes: a belt 3 for conveying plates, a conveying motor 4, an active roller 5, a main auxiliary roller 6, a belt pressing roller 7, a driven roller 8, a driven auxiliary roller 9 and a deviation correction device 10; the belt 3 is sleeved on the active roller 5 and the driven roller 8, the main auxiliary roller 6 is located at the bottom of the belt 3 and is close to the active roller 5; the driven auxiliary roller 9 is located at the bottom of the belt 3 and is close to the driven roller 8; the belt pressing roller 7 is located at the bottom of the active roller 5 and is in contact with the active roller 5, and is used to press the belt 3 at On the active roller 5; the conveying motor 4 drives the active roller 5 through a chain, and the conveying motor 4, the active roller 5, the main auxiliary roller 6, the belt pressing roller 7, the driven roller 8, the driven auxiliary roller 9 and the correcting device 10 are respectively installed on the roller mounting seat 11; the correcting device 10 is respectively installed at both ends of the driven roller 8, and the correcting device 10 includes: two correcting cylinders 12 and a sliding plate 13, and the two ends of the driven roller 8 are installed on the sliding plate 13. A sliding guide rail 14 and a limit baffle 15 are installed on the roller mounting seat 11, and the limit baffle 15 is located at the rear end of the roller mounting seat 11, and the sliding guide rail 14 is located on the upper and lower sides of the roller mounting seat 11, and the sliding plate 13 can move forward and backward on the roller mounting seat 11 along the sliding guide rail 14, and one end of the correcting cylinder 12 is fixed on the roller mounting seat 11, and the other end is connected to the sliding plate 13.

[0027] The utility model uses a conveyor belt structure to convey a single sheet of plate to a microwave press for hot pressing. After conveying a sheet of plate for hot pressing each time, it can be output to another plate processing device for further processing, thus realizing continuous matching of other process equipment, and can be matched with other plate processing equipment to form an automated production line. The correction device of the conveyor belt structure has a simpler structure. When the belt conveyor deviates, the correction cylinder pushes one end of the driven roller to achieve rapid correction. The correction device has a fast correction speed and does not require manual adjustment, so it meets the requirements of automated production.

[0028] Specifically, the deviation-correcting device 10 further includes a dust cover 16 for protecting against dust, and the dust cover 16 is fixed on the roller mounting base 11 .

[0029] Specifically, the microwave press body 1 includes: a press frame 17, a lower plastic workbench 18, an upper plastic workbench 19, an upper workbench 20, an electric control box 21, a heat dissipation device 22, a microwave generating device 23, a cylinder 24 for driving the upper workbench to rise and fall, and a heat insulation board assembly 25; the front and rear sides of the press frame 17 are respectively installed with heat insulation board assemblies 25; the left and right ends of the press frame 17 are respectively installed with lifting door assemblies 26 for closing the feeding port 100; the electric control box 21 is installed at the upper end of the front side of the press frame 17, and is used to control the feeding port 100. Belt structure 2, heat dissipation device 22, microwave generating device 23, oil cylinder 24 and lifting door assembly 26; the oil cylinder 24 is fixed on the top of the press frame 17, and the top shaft of the oil cylinder 24 is fixedly connected to the upper workbench 20, the upper plastic workbench 19 is installed at the bottom of the upper workbench 20, and the microwave generating device 23 is installed in the upper workbench 20; the microwave generating device 23 is installed on the outer side of the heat insulation board assembly 25; the lower plastic workbench 18 is installed at the lower end of the press frame 17; the heat dissipation device 22 is installed on the top of the press frame 17.

[0030] The utility model controls the upper workbench to achieve lifting through the oil cylinder, thereby driving the upper plastic workbench to achieve lifting, and then can cooperate with the lower plastic workbench to achieve hot pressing; and the microwave generating device can heat the plate quickly; the microwave is reflected by the heat insulation board component, so that the microwave moves in the machine body, thereby achieving the effect of rapid heating, and the electric control box can control various structures and devices to achieve intelligent control; at the same time, the air in the press frame can be extracted and discharged through the heat dissipation device; in the plate conveyor belt press frame, the lifting door component can be used to close the feeding ports at both ends of the press frame, so that a closed space is formed in the press frame, so that the plate can be quickly heated.

[0031] Specifically, the microwave generating device 23 includes a microwave generator 230 and a microwave power supply 231 , and the microwave power supply 231 is connected to the microwave generator 230 .

[0032] Specifically, the heat dissipation device 22 includes an exhaust fan 220 and an exhaust pipe 221. One end of the exhaust pipe 221 is connected to the exhaust fan 220, and the other end is fixed on the heat insulation board assembly 25 to extract hot air from the microwave press.

[0033] Specifically, the microwave press body 1 also includes an upper worktable synchronization mechanism 27 for controlling the synchronous rise and fall of the upper worktable. The upper worktable synchronization mechanism 27 includes: a rack 270 and a synchronization shaft 271. The two ends of the synchronization shaft 271 are installed on both sides of the upper end of the press frame 17 through bearing seats. Synchronous gears are also installed at both ends of the synchronization shaft 271. One end of the rack 270 is connected to the upper worktable 20, and the rack and the synchronization gear are meshed with each other.

[0034] After adopting the above structure, the utility model ensures synchronization of the two ends of the upper workbench through the synchronization shaft; and ensures that the two ends of the upper workbench can move up and down synchronously through the mutual meshing of the synchronization gear and the rack.

[0035] Specifically, the lifting door assembly 26 includes a lifting door 260, a lifting cylinder 261 and a lifting guide rail 262. The lifting guide rail 262 is arranged on the left and right ends of the press frame 17. The lifting door 260 is installed on the lifting guide rail 262 through a sliding seat. The upper end of the lifting cylinder 261 is fixed to one end of the top of the press frame 17, and the other end of the lifting cylinder 261 is connected to the lifting door 260.

[0036] Specifically, the microwave press body 1 also includes: a microwave protective cover 28, a lower protective cover 29 and an end face protective cover 30. The end face protective covers 30 are respectively fixed at the two ends of the press frame 17 and cover the lifting cylinder 261; the microwave protective cover 28 is installed on the front and rear sides of the press frame 17 to cover the microwave generating device 23; the lower protective cover 29 covers the bottom of the two ends of the press frame 17 respectively.

[0037] Specifically, a water tank 31 is installed on the other side of the upper end of the press frame 17 , and the position of the water tank 31 is arranged opposite to the electric control box 21 .

[0038] The utility model is capable of realizing single-piece conveying by installing a conveyor belt structure in the microwave press body. Each time a piece of plate is conveyed, it can be conveyed to another processing step of equipment for processing after being hot-pressed, thereby realizing continuous matching processing with other production equipment. Secondly, the conveyor belt structure of the utility model is equipped with a deviation correction device, and the belt can be corrected at any time by a deviation correction cylinder. The deviation correction structure is simple, practical and convenient, and can ensure that the continuously conveyed plates do not deviate.

[0039] The above is only the preferred implementation mode of the utility model, which certainly cannot be used to limit the scope of rights of the utility model. It should be pointed out that for technicians in this technical field, any modification or equivalent replacement of the technical solution of the utility model without creative work does not deviate from the protection scope of the technical solution of the utility model.

Claims

1. A single-piece flow microwave intelligent press, characterized in that: include: A microwave press body and a conveyor belt structure; feeding ports for conveying plates are respectively arranged on both sides of the microwave press body, and the conveyor belt structure is installed in the microwave press body and passes through the two feeding ports; the conveyor belt structure comprises: a belt for conveying plates, a conveying motor, a driving roller, a main auxiliary roller, a belt pressing roller, a driven roller, a driven auxiliary roller and a deviation correction device; the belt is sleeved on the driving roller and the driven roller, the main auxiliary roller is located at the bottom of the belt and is close to the driving roller; the driven auxiliary roller is located at the bottom of the belt and is close to the driven roller; the belt pressing roller is located at the bottom of the driving roller and is in contact with the driving roller, and is used to press the belt against the driving roller ; The conveying motor drives the active roller through a chain, and the conveying motor, active roller, main auxiliary roller, belt pressing roller, driven roller, driven auxiliary roller and correcting device are respectively installed on the roller mounting seat; the correcting device is respectively installed at both ends of the driven roller, and the correcting device includes: two correcting cylinders and sliding plates, both ends of the driven roller are installed on the sliding plates, and the roller mounting seat is equipped with sliding guide rails and limit baffles, the limit baffles are located at the rear end of the roller mounting seat, and the sliding guide rails are located on the upper and lower sides of the roller mounting seat, and the sliding plate can move forward and backward on the roller mounting seat along the sliding guide rails, and one end of the correcting cylinder is fixed on the roller mounting seat, and the other end is connected to the sliding plate.

2. The single-piece flow microwave intelligent press according to claim 1 is characterized in that: The deviation correcting device further comprises: a dust cover for protecting against dust, wherein the dust cover is fixed on the roller mounting seat.

3. The single-piece flow microwave intelligent press according to claim 1, characterized in that: The microwave press body comprises: a press frame, a lower plastic workbench, an upper plastic workbench, an upper workbench, an electric control box, a heat dissipation device, a microwave generating device, an oil cylinder and a heat insulation board assembly for driving the upper workbench to rise and fall; the front and rear sides of the press frame are respectively installed with heat insulation board assemblies; the left and right ends of the press frame are respectively installed with lifting door assemblies for closing the feeding port; the electric control box is installed at the upper end of the front side of the press frame, and is used to control the conveyor belt structure, the heat dissipation device, the microwave generating device, the oil cylinder and the lifting door assembly respectively; the oil cylinder is fixed on the top of the press frame, and the top shaft of the oil cylinder is fixedly connected to the upper workbench, the upper plastic workbench is installed at the bottom of the upper workbench, and the microwave generating device is installed in the upper workbench; the outer side of the heat insulation board assembly is installed with a microwave generating device; the lower plastic workbench is installed at the lower end of the press frame; the heat dissipation device is installed on the top of the press frame.

4. The single-piece flow microwave intelligent press according to claim 3 is characterized in that: The microwave generating device comprises a microwave generator and a microwave power supply, and the microwave power supply is connected to the microwave generator.

5. The single-piece flow microwave intelligent press according to claim 4, characterized in that: The heat dissipation device comprises an exhaust fan and an exhaust pipe, one end of the exhaust pipe is connected to the exhaust fan, and the other end of the exhaust pipe is fixed on the heat insulation board assembly to extract hot air in the microwave press.

6. The single-piece flow microwave intelligent press according to claim 4, characterized in that: The microwave press body also includes an upper worktable synchronization mechanism for controlling the synchronous rise and fall of the upper worktable. The upper worktable synchronization mechanism includes: a rack and a synchronization shaft. Both ends of the synchronization shaft are installed on both sides of the upper end of the press frame through bearing seats. Synchronous gears are also installed at both ends of the synchronization shaft. One end of the rack is connected to the upper worktable, and the rack and the synchronization gear are meshed with each other.

7. The single-piece flow microwave intelligent press according to claim 4, characterized in that: The lifting door assembly includes a lifting door, a lifting cylinder and a lifting guide rail. The lifting guide rail is arranged on the left and right ends of the press frame. The lifting door is installed on the lifting guide rail through a slide seat. The upper end of the lifting cylinder is fixed to one end of the top of the press frame, and the other end of the lifting cylinder is connected to the lifting door.

8. The single-piece flow microwave intelligent press according to claim 4, characterized in that: The microwave press body also includes: a microwave protective cover, a lower protective cover and an end face protective cover. The end face protective covers are respectively fixed on the two ends of the press frame and cover the lifting cylinder; the microwave protective cover is installed on the front and rear sides of the press frame to cover the microwave generating device; the lower protective cover covers the bottom of the two ends of the press frame respectively.

9. The single-piece flow microwave intelligent press according to claim 4, characterized in that: A water tank is also installed on the other side of the upper end of the press frame, and the position of the water tank is arranged opposite to the electric control box.

Images