Magnetic material lifting conveyor
By using a combination of ball screw and linear guide rail in magnetic material conveyors, the problems of unstable and low efficiency of existing magnetic material conveyors are solved, and efficient, stable and safe magnetic material conveying is achieved.
Patent Information
- Application Number
- CN202421321032.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Existing magnetic material conveyors have shortcomings in the problems of instability and low efficiency, especially in the transportation of magnetic material at different heights.
A magnetic material lift conveyor is designed, using a ball screw to control the up and down movement of the transmission assembly, combining linear guide rails and photoelectric sensors to achieve a high-precision and safe transportation process.
Through the precise control of the ball screw and the high-precision motion trajectory of the linear guide rail, the conveying efficiency and stability are improved, the dynamic response capability of the system is enhanced, safety is guaranteed, and costs are reduced.
Smart Images

Figure CN222497583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic material transportation, in particular to a magnetic material lifting conveyor. Background Art
[0002] The processing of magnetic products usually involves one-by-one transportation on the assembly line. How to quickly and accurately position the magnetic products when they are being transported out is a problem that needs to be solved.
[0003] At present, the publication number CN218464798U has announced a magnetic material conveying and positioning tool. Referring to paragraph
[0015] of its specification, it includes a machine base 1, on which a transverse conveyor belt 2 is installed, and the conveyor belt 2 is driven by a motor. A transverse limit plate 3 is fixed on one side of the feeding end of the conveyor belt 2, and an inwardly inclined guide plate 4 is fixed on the other side. Through the setting of the guide plate 4, the magnetic material is located in the middle of the conveyor belt 2 during feeding and transmission. Baffles are fixed on both sides of the conveyor belt 2 to prevent the magnetic material from falling off the conveyor belt 2.
[0004] Although it can realize the movement of the conveyor belt, the cylinder method is less efficient in actual use, so there is an urgent need for a magnetic material conveying device that can realize transportation at different heights. Utility Model Content
[0005] The utility model aims to provide a magnetic material lifting conveyor to solve the technical problems of unstable conveying and low efficiency of the existing conveyors.
[0006] In order to achieve the above-mentioned purpose, the specific technical scheme of a magnetic material lifting conveyor of the utility model is as follows:
[0007] A magnetic material lifting conveyor comprises a main frame, a control console is arranged at the upper end of the main frame, a lifting and conveying device is arranged inside the main frame, and the lifting and conveying device comprises: a device body, a transmission component for transmission is arranged on the device body, a linear guide rail for moving the transmission component is arranged on the device body, and a ball screw for controlling the up and down movement of the conveying component is arranged in the middle of the device body.
[0008] Furthermore, the transmission component includes a transmission frame, and first synchronous wheels for moving on linear guide rails are arranged at both ends of the transmission frame, and conveyor belts are arranged on the outer surfaces of the transmission frame and the synchronous wheels. A first drive motor is also arranged on the transmission frame, and the first drive motor is connected to the synchronous wheel through a first synchronous belt.
[0009] Furthermore, a photoelectric sensor for detection and signal feedback is also provided on the transmission frame.
[0010] Furthermore, ribs are provided on both sides of the conveyor belt.
[0011] Furthermore, the main frames on both sides of the longer sides of the transmission component are respectively provided with sealing plates and transparent cabinet doors.
[0012] Furthermore, a fixing plate is provided at one end of the device body away from the transmission device, a second driving motor is provided at the lower end of the fixing plate, and the second driving motor is connected to the ball screw via a second synchronous belt and a second synchronous wheel.
[0013] Furthermore, the main frame includes two transverse fixing bars arranged horizontally and two vertical fixing bars arranged vertically, the ball screw is arranged between the two vertical fixing bars, the main frame is arranged in an I-shape with two vertical bars in the middle, the vertical fixing bars are perpendicular to the transverse fixing bars, and the connection between the vertical fixing bars and the transverse fixing bars is fixed by a right-angle connector.
[0014] Furthermore, the lifting and conveying device is fixed in the main frame through a right-angle connector.
[0015] The magnetic material lifting conveyor provided by the utility model has the following advantages:
[0016] 1. Compared with cylinder control, the ball screw controls the on-line movement of the transmission assembly, which is more accurate, efficient and durable.
[0017] 2. The linear guide can provide a high-precision motion trajectory and is not prone to collision.
[0018] 3. Photoelectric sensors can quickly provide feedback on abnormal situations, allowing the control system to make timely adjustments, enhancing the system's dynamic response capabilities and ensuring the safety of personnel and equipment.
[0019] 4. The design of the sealing plate and transparent cabinet door can effectively prevent the operator from direct contact with moving parts, reduce the risk of safety accidents such as pinching and abrasion, and also allow the operator to intuitively see the working status of the equipment.
[0020] 5. The overall operation of the device is simple, the materials are relatively common, more economical and cost-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 An overall schematic diagram of the device providing the device for the utility model;
[0022] Figure 2 The overall structure of the conveying device provided by the utility model is shown in FIG. Figure 1 ;
[0023] Figure 3 The overall structure of the conveying device provided by the utility model is shown in FIG. Figure 2 .
[0024] In the figure: 1. main frame; 11. horizontal fixing bar; 12. vertical fixing bar; 13. right-angle connector; 2. control console; 3. conveying device; 4. transmission component; 41. conveyor belt; 42. side guard; 43. transmission frame; 44. first drive motor; 45. first synchronous wheel; 46. first synchronous belt; 47. photoelectric sensor; 5. linear guide rail; 6. ball screw; 61. fixing plate; 62. second drive motor; 63. second synchronous wheel; 64. second synchronous belt; 7. cabinet door; 8. sealing plate. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0026] See also Figures 1 to 3 The utility model provides a magnetic material lifting conveyor for conveying magnetic materials. The magnetic material lifting conveyor comprises a main frame 1, a control console 2 for regulating the conveyor is arranged at the upper end of the main frame 1, a lifting conveying device 3 as the main body of the device is arranged inside the main frame 1, and the lifting conveying device 3 comprises: a device body as the basic frame of the lifting conveying device 3, a transmission component 4 for transmission is arranged on the device body, a linear guide rail 5 for moving the transmission component 4 is arranged on the device body, and a ball screw 6 for controlling the up and down movement of the conveying component is arranged in the middle of the device body. The transmission component 4 comprises a transmission frame 43, and first synchronous wheels 45 for moving on the linear guide rail 5 are arranged at both ends of the transmission frame 43, and conveyor belts 41 are arranged on the outer surfaces of the transmission frame 43 and the synchronous wheels. A first drive motor 44 is also arranged on the transmission frame 43, and the first drive motor 44 is connected to the synchronous wheel through a first synchronous belt 46.
[0027] When in use, the program of the device is set through the console 2. When feeding and transmitting, the magnetic material is transmitted through the transmission component 4. Then, the ball screw 6 controls the transmission component 4 to move on the linear guide rail 5, so that the transmission component 4 can move up and down flexibly to transmit the magnetic material. The device is started, the first drive motor 44 is started, and the first synchronous belt 46 drives the first synchronous wheel 45, and the first synchronous wheel 45 drives the conveyor belt 41, and the magnetic material is transported through the conveyor belt 41.
[0028] Since the ball screw 6 realizes rolling friction between the screw and the nut by rolling the internal steel balls, thereby converting the rotational motion into precise linear motion, the online motion of the transmission component 4 controlled by the ball screw 6 is more precise, efficient and durable than cylinder control.
[0029] Since the linear guide rail 5 can provide a high-precision motion trajectory, is not prone to collision, can support high-speed motion, and provide fast positioning, it is very suitable for materials such as magnetic materials that have high requirements on product quality and precision.
[0030] Furthermore, a photoelectric sensor 47 for detection and signal feedback is also provided on the transmission frame 43. Through real-time monitoring, the photoelectric sensor 47 can quickly provide feedback on abnormal situations, so that the control system can make timely adjustments, thereby enhancing the dynamic response capability of the system. During the transmission of magnetic materials, the photoelectric sensor 47 can detect potential dangerous situations, such as material blockage or misalignment, and issue an alarm in time to ensure the safety of personnel and equipment.
[0031] Furthermore, ribs 42 are provided on both sides of the conveyor belt 41. The provision of ribs 42 can effectively prevent lateral movement or slipping of materials due to acceleration or direction change during the conveying process, thereby reducing the loss of materials during the conveying process. At the same time, for magnetic materials of different shapes and sizes, the provision of ribs 42 can be adjusted as needed to adapt to different material characteristics and conveying requirements, thereby improving the applicability and flexibility of the transmission system.
[0032] Furthermore, the main frame 1 on both sides of the longer side of the transmission assembly 4 is provided with a sealing plate 8 and a transparent cabinet door 7. The design of the sealing plate 8 and the transparent cabinet door 7 can effectively prevent the operator from directly contacting the moving parts, reducing the risk of safety accidents such as pinching and abrasion. The transparent cabinet door 7 enables the operator to clearly observe the operating status inside the equipment, which is convenient for timely detection of problems and maintenance, and does not affect the normal operation of the equipment.
[0033] Furthermore, a fixing plate 61 is provided at one end of the device body away from the transmission device, and a second drive motor 62 is provided at the lower end of the fixing plate 61, and the second drive motor 62 is connected to the ball screw 6 through a second synchronous belt 64 and a second synchronous wheel 63. When the device is started, the second drive motor 62 provided below the fixing plate 61 drives the ball screw 6 to move up and down on the linear guide rail 5 through the second synchronous wheel 63 and the second synchronous wheel 63. The setting of the fixing plate 61 helps to stabilize the position of the second drive motor 62, reduce vibration during operation, and ensure smooth transmission.
[0034] Furthermore, the main frame 1 includes two transverse fixing bars 11 arranged horizontally and two vertical fixing bars 12 arranged vertically, the ball screw 6 is arranged between the two vertical fixing bars 12, the main frame 1 is arranged in an I-shaped structure with two vertical bars in the middle, the vertical fixing bars 12 are perpendicular to the transverse fixing bars 11, and the connection between the vertical fixing bars 12 and the transverse fixing bars 11 is fixed by a right-angle connector 13. Through the two transverse fixing bars 11 arranged horizontally and the two vertical fixing bars 12 arranged vertically, an I-shaped structure with two vertical bars in the middle is formed, which can effectively disperse and withstand forces from different directions, thereby enhancing the stability of the entire conveyor. The ball screw 6 is arranged between the two vertical fixing bars 12. Such a layout helps to balance the load and improve the carrying capacity of the conveyor. At the same time, since the ball screw 6 itself has the characteristics of high precision and high strength, this also further improves the working efficiency and reliability of the conveyor. Since the horizontal fixing bars 11 and the vertical fixing bars 12 are both made of steel materials that are common in factories, the cost can be effectively reduced, and the connection is fixed by a right-angle connector 13. This design simplifies the assembly process, making the installation faster and more convenient, and also facilitates subsequent adjustment and maintenance.
[0035] Preferably, the lifting and conveying device 3 is fixed in the main frame 1 through a right-angle connector 13. By fixing the lifting and conveying device 3 in the main frame 1 through the right-angle connector 13, the stability of the device can be effectively maintained, and the kinetic energy brought by the motor startup and the transmission belt transmission can be prevented from causing the displacement of the lifting and conveying device 3.
[0036] The magnetic material lifting conveyor provided by the utility model has the following advantages:
[0037] 1. Compared with cylinder control, the ball screw controls the on-line movement of the transmission assembly, which is more accurate, efficient and durable.
[0038] 2. The linear guide can provide a high-precision motion trajectory and is not prone to collision.
[0039] 3. Photoelectric sensors can quickly provide feedback on abnormal situations, allowing the control system to make timely adjustments, enhancing the system's dynamic response capabilities and ensuring the safety of personnel and equipment.
[0040] 4. The design of the sealing plate and transparent cabinet door can effectively prevent the operator from direct contact with moving parts, reduce the risk of safety accidents such as pinching and abrasion, and also allow the operator to intuitively see the working status of the equipment.
[0041] 5. The overall operation of the device is simple, the materials are relatively common, more economical and cost-saving.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A magnetic material lifting conveyor, characterized in that: The invention comprises a main frame (1), a control console (2) is arranged at the upper end of the main frame (1), a lifting and conveying device (3) is arranged inside the main frame (1), and the lifting and conveying device (3) comprises: a device body, a transmission component (4) for transmission is arranged on the device body, a linear guide rail (5) for moving the transmission component (4) is arranged on the device body, and a ball screw (6) for controlling the upward and downward movement of the conveying component is arranged in the middle of the device body.
2. The magnetic material lifting conveyor according to claim 1, characterized in that: The transmission assembly (4) comprises a transmission frame (43), both ends of the transmission frame (43) are provided with first synchronous wheels (45) for moving on a linear guide rail (5), the outer surfaces of the transmission frame (43) and the synchronous wheels are provided with a conveyor belt (41), and the transmission frame (43) is also provided with a first drive motor (44), and the first drive motor (44) is connected to the synchronous wheel via a first synchronous belt (46).
3. The magnetic material lifting conveyor according to claim 2, characterized in that: The transmission frame (43) is also provided with a photoelectric sensor (47) for detection and signal feedback.
4. The magnetic material lifting conveyor according to claim 2, characterized in that: The conveyor belt (41) is provided with side guards (42) on both sides.
5. The magnetic material lifting conveyor according to claim 1, characterized in that: The main frame (1) on both sides of the longer side of the transmission component (4) is respectively provided with a sealing plate (8) and a transparent cabinet door (7).
6. The magnetic material lifting conveyor according to claim 1, characterized in that: A fixing plate (61) is arranged at one end of the device body away from the transmission device, a second drive motor (62) is arranged at the lower end of the fixing plate (61), and the second drive motor (62) is connected to the ball screw (6) via a second synchronous belt (64) and a second synchronous wheel (63).
7. The magnetic material lifting conveyor according to claim 1, characterized in that: The main frame (1) comprises two transverse fixing bars (11) arranged in a transverse direction and two vertical fixing bars (12) arranged in a vertical direction. The ball screw (6) is arranged between the two vertical fixing bars (12). The main frame (1) is arranged in an I-shaped configuration with two vertical bars in the middle. The vertical fixing bars (12) are perpendicular to the transverse fixing bars (11). The connection between the vertical fixing bars (12) and the transverse fixing bars (11) is fixed by a right-angle connector (13).
8. The magnetic material lifting conveyor according to claim 1, characterized in that: The lifting and conveying device (3) is fixed in the main frame (1) via a right-angle connector (13).
Citation Information
Patent Citations
Magnetic material conveying and positioning tool
CN218464798U