Sealing glue nail separating mechanism

By using a nail guide rod in the nail split mechanism to switch between the nail pass rod and the nail blow rod, and using vacuum and high-pressure gas to switch, the problems of nail stuck and blocking during the nail separation process of sealing nails are solved, which improves the Split nail efficiency and production efficiency.

CN222497874UActive Publication Date: 2025-02-18安徽得壹能源科技有限公司
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Patent Information

Application Number
CN202420167067.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-23
Publication Date
2025-02-18
Estimated Expiration
2034-01-23

AI Technical Summary

Technical Problem

The existing nail separation mechanism is prone to problems such as nail jamming, nail blocking and nail dropping when separating the sealing nails from the material tray, resulting in inefficiency of the equipment and impact on production efficiency.

Method used

The nail guide rod is used to switch back and forth between the nail pass rod and the nail blow rod, and the sealing nail is adsorbed through vacuum negative pressure, and it is moved from the nail guide rod to the nail blow rod through the driving mechanism, and the nail guide rod is made by high-pressure gas. When entering the nail blowing rod, you do not need to use cross-cutting to complete the nail transfer of the sealing nails.

Benefits of technology

It solves the problems of nail jamming, blocking, deformation, and nail drop during the movement of sealing nails, improves the efficiency of nail separation, reduces equipment damage and product damage, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222497874U_ABST
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Abstract

The utility model discloses a sealant nail separating mechanism. A nail passing rod and a nail blowing rod penetrate through a mounting seat and are fixedly connected with the mounting seat; the nail guide rod penetrates through the supporting seat and is fixedly connected with the supporting seat; the pushing cylinder is connected with the supporting seat; the pushing air cylinder is fixedly connected with the limiting plate; the switching channel cylinder is connected with the limiting plate; and the nail guide rod is opposite to the nail passing rod and is connected with a vacuum nitrogen conversion valve. The nail guiding rod is switched back and forth between the nail passing rod and the nail blowing rod, the sealant nail is adsorbed from the nail passing rod through vacuum negative pressure, the sealant nail is moved into the nail blowing rod from the nail guiding rod through the driving mechanism, the nail guiding rod enters the nail blowing rod through high-pressure gas and enters the next working procedure, a transverse cutting mode is not needed, and the working efficiency is improved. And the problems of nail clamping, blocking, deformation, nail falling and the like in the moving process of the sealant nails are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production equipment, in particular to a sealing nail separating mechanism. Background Art

[0002] The statements herein merely provide background art related to the present invention and do not necessarily constitute prior art.

[0003] With the development of the lithium battery industry, lithium battery equipment is constantly updated and replaced, and the equipment structure is continuously optimized. At present, the nail separation mechanism is prone to malfunction, and nail jamming, nail blockage, and nail falling occur frequently, resulting in low equipment efficiency and affecting production benefits. The nail separation structure adopts a cross-cutting method to switch the nail suction and nail blowing channels. The cross-section is easy to wear and cause the gap to become larger and larger. During the switching back and forth of the sealing nails, it is easy to be stuck, blocked, and nail falling, causing the rubber nails and equipment to be easily deformed and damaged, and cannot be used.

[0004] With the rapid development of the lithium-ion battery industry, lithium battery equipment, as its core production equipment, is constantly updated. In the manufacturing process of lithium batteries, it is necessary to drive the sealing nails into the battery under a certain negative pressure inside the battery shell to provide a certain release space for internal gas production after the battery is sealed. Before nailing the battery, a nail separation mechanism is required to separate the nails from the material tray. The existing nail separation mechanism is prone to problems such as nail jamming, nail blockage and nail drop. Some nail separation mechanisms use a cross-cutting method to switch the nail suction and nail blowing channels. The cross-section of the channel that switches back and forth between the nail outlet of the vibration plate and the nail separation block is prone to wear and causes the gap to become larger and larger. During the switching process of the sealing nails, it is more likely to cause problems such as nail jamming, blockage, nail drop, and nail deformation, which can easily damage the equipment and products. These problems not only lead to a reduction in equipment efficiency, but also seriously affect production benefits. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the embodiments of the utility model is to provide a sealing glue nail separating mechanism to solve the problems of nail jamming, nail blocking and nail falling that are prone to occur when the existing nail separating mechanism separates the glue nails from the material tray.

[0006] In order to achieve the above purpose, the embodiment of the utility model provides the following technical solutions:

[0007] A sealant nail separating mechanism, comprising:

[0008] A mounting seat, on which a nail-passing rod and a nail-blowing rod are provided, which pass through the mounting seat and are fixedly connected to the mounting seat;

[0009] A support seat, on which a nail guide rod is provided, which passes through the support seat and is fixedly connected to the support seat; the mounting seat and the support seat are arranged opposite to each other;

[0010] A push cylinder connected to the support seat and used to drive the support seat to move closer to or away from the mounting seat;

[0011] The limit plate, the push cylinder is fixedly connected to the limit plate;

[0012] A switching channel cylinder is connected to a limit plate, and drives the support seat to move parallel to the mounting seat through the limit plate;

[0013] The mounting plate, mounting seat and switching channel cylinder are all fixedly mounted on the mounting plate;

[0014] The nail passing rod, nail blowing rod and nail guide rod have the same height. The free end of the nail guide rod extends out of the support seat and is arranged opposite to the nail passing rod. The other end of the nail guide rod is connected to the vacuum nitrogen conversion valve, which is used to switch between vacuum and high-pressure nitrogen.

[0015] The utility model adopts a nail guide rod to switch back and forth between the nail passing rod and the nail blowing rod, absorbs the sealing glue nails from the nail passing rod through vacuum negative pressure, and moves the sealing glue nails from the nail guide rod to the nail blowing rod through a driving mechanism, and the nail guide rod enters the nail blowing rod through high-pressure gas and enters the next process. The nail separation and transfer of the sealing glue nails can be completed without adopting a cross-cutting method, which solves the problems of nail jamming, blockage, deformation, nail falling, etc. during the movement of the sealing glue nails.

[0016] In some embodiments, the nail passing rod, the nail blowing rod and the nail guide rod are all hollow tubes, and the outer diameter of the pipe of the nail guide rod is smaller than the inner diameter of the pipe of the nail passing rod and the nail blowing rod, so that the nail guide rod can be inserted into the nail passing rod and the nail guide rod.

[0017] In some embodiments, a nail passing rod and two nail blowing rods are provided on the mounting seat, and two nail guide rods are provided on the supporting seat. The two nail blowing rods are arranged on both sides of the nail passing rod and are equidistant from the nail passing rod.

[0018] The two nail guide rods switch back and forth between the nail passing rod and the nail blowing rod, alternately sucking and blowing nails, thereby improving the nail separation efficiency.

[0019] In some embodiments, two nail guide rods are disposed on the support seat, the two nail guide rods are of equal height, and the distance between the two nail guide rods is equal to the distance between the nail passing rod and the nail blowing rod.

[0020] In some embodiments, the limit plate is connected to the mounting plate via a guide rail slider assembly, and the switching channel cylinder is connected to the limit plate via a connecting shaft.

[0021] In some embodiments, the pushing cylinder is fixed on the limiting plate, and the pushing cylinder is connected to the supporting seat via a connecting shaft.

[0022] The support seat is driven to move by the extension and retraction of the connecting shaft of the pushing cylinder and the switching channel cylinder, so as to realize the switching of the nail guide rod between the nail passing rod and the nail blowing rod.

[0023] In some embodiments, the guide nail rod is connected to the vacuum nitrogen conversion valve through the trachea joint and the trachea in sequence, and the vacuum nitrogen conversion valve is connected to the vacuum pump and the nitrogen pump.

[0024] The vacuum nitrogen conversion valve cooperates with the driving mechanism to achieve the suction and release of the sealing nail.

[0025] In some embodiments, the nail rod is connected to the nail outlet of the vibration plate through a pipe.

[0026] In some embodiments, a nail box is further installed between the mounting seat and the supporting seat, and the width of the nail box is smaller than the distance between the mounting seat and the supporting seat.

[0027] In some embodiments, the nail guide rod, the nail passing rod and the nail blowing rod are all made of stainless steel.

[0028] One or more technical solutions provided in the embodiments of the present utility model have at least the following technical effects or advantages:

[0029] 1. A nail separating mechanism of the utility model adopts a driving mechanism to move the support seat forward and backward before switching the nail blowing and nail sucking channels so that the end of the nail guide rod is away from the ends of the nail blowing rod and the nail sucking rod, and then the nail guide rod is switched between the nail blowing rod and the nail passing rod, which solves the problem that the cross-section is easily worn and the gap becomes larger and larger due to the traditional cross-cutting method. The sealing nails are sucked and blown out in different channels, which greatly reduces the problems of nail jamming, blockage, nail falling, nail deformation, etc., and improves production efficiency.

[0030] 2. The present application sets two nail guide rods and two nail passing rods, so that the two nail guide rods can switch back and forth between the nail passing rod and the nail blowing rod, alternately sucking nails and blowing nails, further improving the nail separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0032] Figure 1 It is a schematic diagram of the structure provided by one or more embodiments of the utility model;

[0033] In the figure: 1. Push cylinder; 2. Limit plate; 3. Second nail guide rod; 4. First nail guide rod; 5. Channel switching cylinder; 6. Mounting seat; 7. Mounting plate; 8. Second nail blowing rod; 9. Nail passing rod; 10. Nail receiving box; 11. First nail blowing rod; 12. First limit block; 13. Support seat; 14. Guide rail slider assembly; 15. First connecting shaft; 16. Second connecting shaft; 17. Second limit block.

[0034] In order to show the positions of various parts, the distances or sizes between them are exaggerated and the schematic diagram is for reference only. DETAILED DESCRIPTION

[0035] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0036] For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left and right directions of the drawings themselves, and do not limit the structure. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or component must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0037] As introduced in the background technology, in the prior art, before nailing lithium batteries, a nail separating mechanism is required to separate the nails from the material tray. The existing nail separating mechanism is prone to problems such as nail jamming, nail blockage and nail falling. In particular, some nail separating mechanisms use a cross-cutting method to switch the nail suction and nail blowing channels. The cross-section is easily worn, resulting in an increasing gap. In the process of switching back and forth between sealing nails, problems such as nail jamming, nail blockage, nail falling and nail deformation are more likely to occur. In order to solve the above technical problems, the utility model proposes a nail separating mechanism for sealing nails.

[0038] A sealant nail separating mechanism, comprising:

[0039] A mounting seat 6, on which a nail passing rod 9 and a nail blowing rod are provided, the nail passing rod 9 and the nail blowing rod pass through the mounting seat 6 and are fixedly connected to the mounting seat 6;

[0040] The support seat 13, the guide nail rod passes through the support seat 13 and is fixedly connected to the support seat 13; the mounting seat 6 and the support seat 13 are arranged in parallel;

[0041] A nail guide rod is provided on the support seat 13, and the nail passing rod 9 and the nail blowing rod penetrate the mounting seat 6 and are fixed on the mounting seat 6, and the nail guide rod penetrates the support seat 13 and is fixed on the support seat 13;

[0042] A push cylinder 1, which is connected to a support seat 13 and is used to drive the support seat 13 to move closer to or away from the mounting seat 6;

[0043] The push cylinder 1 is fixedly connected to the limit plate 2;

[0044] The switching channel cylinder 5 is connected to the limit plate 2, and drives the support seat 13 to move parallel to the mounting seat 6 through the limit plate 2;

[0045] The mounting plate 7, the mounting seat 6, and the switching channel cylinder 5 are all fixedly mounted on the mounting plate 7;

[0046] The nail passing rod 9, the nail blowing rod and the nail guide rod have the same height. The free end of the nail guide rod extends out of the support seat 13 and is arranged opposite to the nail passing rod 9. The other end of the nail guide rod is connected to the vacuum nitrogen conversion valve, which is used to switch between vacuum and high-pressure nitrogen.

[0047] like Figure 1 As shown, one or more embodiments of the present invention disclose a sealant nail separating mechanism, including:

[0048] The mounting seat 6 is fixed on the mounting plate 7. A nail passing rod 9 and two nail blowing rods are installed horizontally through the mounting seat 6. The two nail blowing rods are a first nail blowing rod 11 and a second nail blowing rod 8. The first nail blowing rod 11 and the second nail blowing rod 8 are located at the same height of the mounting seat 6 and are arranged in parallel. The first nail blowing rod 11 and the second nail blowing rod 8 are respectively located on both sides of the nail passing rod 9 and are at the same distance from the nail passing rod 9. One end of the nail passing rod 9 and the nail blowing rod is a free end, and the other end passes through the mounting seat 6 and is connected to the pipeline, wherein the nail passing rod 9 is connected to the nail outlet of the vibration plate, and the nail blowing rod is connected to the delivery pipeline. Through the nitrogen blowing force, it passes through the pipeline and enters the nailing position of the nailing mechanism.

[0049] The support seat 13 is penetrated by two guide nail rods, namely the first guide nail rod 4 and the second guide nail rod 3. One end of the first guide nail rod 4 and the second guide nail rod 3 are both free ends and extend a certain distance from the support seat 13. The other ends of the two guide nail rods pass through the support seat 13 and are respectively connected to the air pipe joints, which are connected to the vacuum nitrogen conversion valve through the air pipe. The distance between the first guide nail rod 4 and the second guide nail rod 3 is equal to the distance between the nail passing rod 9 and the nail blowing rod, and the free ends of the first guide nail rod 4 and the second guide nail rod 3 are respectively opposite to the free ends of the nail passing rod 9 and the nail blowing rod.

[0050] The nail rod 9, the nail blowing rod and the nail guide rod are all hollow tubes, and the inner diameters of the tubes at the free ends of the nail rod 9 and the nail blowing rod are the same, and the outer diameter of the tube body free end of the nail guide rod is slightly smaller than the inner diameters of the tube bodies at the free ends of the nail rod 9 and the nail blowing rod, and the inner diameter of the nail guide rod is equal to the diameter of the root plane of the sealant nail, so that the guide rod forms a relatively sealed structure with the connection between the nail rod 9 and the nail blowing rod. For example, the inner diameter of the tube of the nail blowing rod and the nail rod 9 is 0.1 mm larger than the diameter of the root plane of the nail guide rod and the sealant nail, and the middle through hole of the nail guide rod is vacuumed to absorb the root plane of the sealant nail.

[0051] The pushing cylinder 1 is fixedly installed on the limit plate 2, the support seat 13 is arranged opposite and parallel to the mounting seat 6, the pushing cylinder 1 is connected to the support seat 13 through the first connecting shaft 15, and the support seat 13 is not connected to the limit plate 2. The pushing cylinder 1 drives the connecting shaft to extend and retract to make the support seat 13 close to or away from the mounting seat 6, so that the nail rod 9 is inserted into or away from the nail rod 9 and the nail blowing rod.

[0052] A guide rail slider assembly 14 is provided on the mounting plate 7, and the mounting plate 7 is connected to the limit plate 2 through the guide rail slider assembly 14. The switching channel cylinder 5 is fixedly connected to the mounting plate 7, and the switching channel cylinder 5 is connected to the limit plate 2 through the second connecting shaft 16. The switching channel cylinder 5 drives the connecting shaft to extend and retract to make the support seat 13 move parallel to the mounting seat 6, so as to switch the positions of the air guide rod, the nail blowing rod and the nail passing rod 9.

[0053] The vacuum nitrogen conversion valve connects the vacuum pump and the nitrogen pump, and the conversion of the vacuum and nitrogen in the guide rod is realized respectively through the conversion of the valve.

[0054] The sealant nail separating mechanism also includes a nail box 10, which is arranged between the mounting seat 6 and the support seat 13, and is arranged below the nail guide rod. The length of the nail box 10 is greater than the distance between the two nail blowing rods, and the width is less than the distance between the mounting plate 7 and the mounting seat 6 after the nail guide rod is inserted through the nail rod 9 and the nail blowing rod.

[0055] In one or more other embodiments of the present application, a nail passing rod 9 and a nail blowing rod are provided on the mounting seat 6 , and a nail guide rod is installed on the supporting seat 13 .

[0056] The sealing glue nail nailing mechanism of the utility model is connected to the vibration plate, the nail rod 9 is connected to the nail outlet of the vibration plate through a pipeline, and is installed on the vibration mechanism through a mounting plate 7.

[0057] The sealant nail separation mechanism of the utility model is provided with a second limit block 17 installed on the limit plate 2, and a first limit block 12 is also installed on the mounting plate 7. The limit blocks are used to limit the reciprocating stroke of the push cylinder and the switching channel cylinder to prevent overshoot and ensure accurate positioning. The limit blocks are used to limit the position, control the guide nail rod to accurately correspond to the nail passing rod and the nail blowing rod and connect them, and the guide rail slider ensures accuracy.

[0058] like Figure 1 As shown, when the sealant nail separating mechanism is working, the sealant nail is introduced into the pipe connected to the nail rod 9 through the vibration plate, and at the same time, the switching channel cylinder 5 drives the second connecting shaft 16 to move, so that the first guide nail rod 4 on the support seat 13 moves to the position of the nail rod 9. At this time, the second guide nail rod 3 corresponds to the position of the second blow nail rod 8. Then the push cylinder 1 drives the first connecting shaft 15 to move the support seat 13 close to the mounting seat 6, so that the free ends of the first guide nail rod 4 and the second guide nail rod 3 are respectively inserted into the pipes at the free ends of the nail rod 9 and the second blow nail rod 8. At this time, the vacuum nitrogen conversion valve connected to the first guide nail rod 4 inserted into the nail rod 9 is switched, so that the first guide nail rod 4 is connected to the vacuum pump, and the vacuum pump is turned on to inhale air. The vacuum degree is about 30kpa. At this time, the sealant nail is adsorbed to the free end of the first guide nail rod 4 through the nail rod 9. At the same time, the vacuum nitrogen conversion valve connected to the second guide nail rod 3 inserted into the second nail blowing rod 8 is switched to connect the second guide nail rod 3 to the nitrogen pump. The nitrogen pressure is in the range of 30kPa to 50kPa, and the sealant nails adsorbed on the second guide nail rod 3 enter the second nail blowing rod 8 under the action of air pressure.

[0059] Next, the pushing cylinder 1 drives the first connecting shaft 15 to move the support seat 13 away from the mounting seat 6, so that the free ends of the first guide nail rod 4 and the second guide nail rod 3 are respectively moved out of the nail passing rod 9 and the second nail blowing rod 8, and the switching channel cylinder 5 drives the second connecting shaft 16 to move, driving the first guide nail rod 4 on the support seat 13 to move to the position of the first nail blowing rod 11. At this time, the second guide nail rod 3 corresponds to the position of the nail passing rod 9. Then, the pushing cylinder 1 drives the first connecting shaft 15 to move the support seat 13 close to the mounting seat 6, so that the free ends of the first guide nail rod 4 and the second guide nail rod 3 are respectively inserted into the pipes of the free ends of the first nail blowing rod 11 and the nail passing rod 9, and the cycle is repeated.

[0060] Although the above describes the specific implementation methods of the utility model in combination with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.

Claims

1. A sealant nail separation mechanism, characterized in that: include: A mounting seat, on which a nail-passing rod and a nail-blowing rod are provided, which pass through the mounting seat and are fixedly connected to the mounting seat; A support seat, on which a nail guide rod is provided, which passes through the support seat and is fixedly connected to the support seat; the mounting seat and the support seat are arranged opposite to each other; A push cylinder connected to the support seat and used to drive the support seat to move closer to or away from the mounting seat; The limit plate, the push cylinder is fixedly connected to the limit plate; A switching channel cylinder is connected to a limit plate, and drives the support seat to move parallel to the mounting seat through the limit plate; The mounting plate, mounting seat and switching channel cylinder are all fixedly mounted on the mounting plate; The nail passing rod, nail blowing rod and nail guide rod have the same height. The free end of the nail guide rod extends out of the support seat and is arranged opposite to the nail passing rod. The other end of the nail guide rod is connected to the vacuum nitrogen conversion valve, which is used to switch between vacuum and high-pressure nitrogen.

2. The sealant nail separating mechanism according to claim 1, characterized in that: The nail passing rod, the nail blowing rod and the nail guide rod are all hollow tubes, and the outer diameter of the pipe of the nail guide rod is smaller than the inner diameter of the pipe of the nail passing rod and the nail blowing rod, so that the nail guide rod can be inserted into the nail passing rod and the nail guide rod.

3. The sealant nail separating mechanism according to claim 1, characterized in that: A nail passing rod and two nail blowing rods are arranged on the mounting seat, and two nail guiding rods are arranged on the supporting seat. The two nail blowing rods are arranged on both sides of the nail passing rod and are at an equal distance from the nail passing rod.

4. The sealant nail separating mechanism according to claim 1, characterized in that: Two nail guide rods are arranged on the support seat, the heights of the two nail guide rods are equal, and the distance between the two nail guide rods is equal to the distance between the nail passing rod and the nail blowing rod.

5. The sealant nail separating mechanism according to claim 1, characterized in that: The nail guide rod, the nail passing rod and the nail blowing rod are all made of stainless steel.

6. The sealant nail separating mechanism according to claim 1, characterized in that: The limit plate is connected to the mounting plate via a guide rail slider assembly, and the switching channel cylinder is connected to the limit plate via a connecting shaft.

7. The sealant nail separating mechanism according to claim 1, characterized in that: The push cylinder is fixed on the limit plate, and the push cylinder is connected to the support seat through a connecting shaft.

8. The sealant nail separating mechanism according to claim 1, characterized in that: The nail guide rod is connected to the vacuum nitrogen conversion valve through the air pipe joint and the air pipe in sequence, and the vacuum nitrogen conversion valve is connected to the vacuum pump and the nitrogen pump.

9. The sealant nail separating mechanism according to claim 1, characterized in that: The nail rod is connected to the nail outlet of the vibration plate through a pipe.

10. The sealant nail separating mechanism according to claim 1, characterized in that: A nail connection box is also installed between the mounting seat and the supporting seat, and the width of the nail connection box is smaller than the distance between the mounting seat and the supporting seat.