Intelligent lifting device

By introducing torque sensors and drive components into the intelligent crane, the vertical state of the object is automatically detected and maintained during lifting, solving the problem that the vertical state cannot be automatically determined in the prior art, and through the U-shaped pin and The structure of the wedge-shaped card block simplifies the hook replacement process and improves the convenience and efficiency of operation.

CN222498404UActive Publication Date: 2025-02-18GUANGZHOU ZHUOFENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421323303.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Existing smart cranes cannot automatically determine whether the wire rope remains vertical during lifting, and it is troublesome to replace the hook.

Method used

An intelligent lifting device was designed, using a torque sensor to detect the center of gravity of the mount, and adjust the hook to the vertical state of the wire rope, hook and lifting objects through the drive assembly; at the same time, a U-shaped pin and a wedge-shaped card block are used. The structure simplifies the hook replacement process.

Benefits of technology

It realizes automatic detection and maintenance of the vertical state between the objects and the wire rope during the lifting process, improves lifting efficiency, and simplifies the hook replacement operation.

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Abstract

The utility model relates to the technical field of heavy equipment, in particular to an intelligent lifting device, which comprises a driving component, a mounting seat, a lifting hook, a connecting piece and a detection component. The driving assembly is connected with a sliding frame which is provided with a winch connected with a steel wire rope, and the steel wire rope is connected with a balance plate. The mounting seat is connected with the bottom of the balance plate. The suspender of the lifting hook is inserted into the mounting seat and is slidably connected with the inner wall. The connecting piece is connected with the mounting seat and the suspender of the lifting hook, and slides with the mounting seat and the suspender of the lifting hook in a state of releasing the transverse slippage limit, so that the lifting hook is conveniently detached and replaced. The detection assembly is connected with the balance plate, the detection end of the detection assembly surrounds the peripheral side of the installation base so as to detect the stress gravity center of the installation base, the lifting hook is adjusted to the steel wire rope through the driving assembly according to the detection value, and the lifting hook and the lifted object are all in the vertical state. The lifting hook can automatically judge whether materials are in a vertical state with the steel wire rope after being lifted, and the lifting hook is simple and convenient to replace.
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Description

Technical Field

[0001] The utility model relates to the technical field of lifting equipment, in particular to an intelligent lifting device. Background Art

[0002] Smart cranes are also called smart overhead cranes, unmanned overhead cranes, unmanned cranes, automated cranes, etc. Unmanned overhead cranes are actually the product of the integration of crane operating systems and intelligent systems. They can automatically complete production work and realize automated management operations.

[0003] The technical solution disclosed in the Chinese patent with announcement number CN114148907B is that the traction rope passes through the top of the contact sleeve and the bottom of the rope block and is fixedly connected to the hook rod through a hook. When the device needs to flip the heavy object, the winch drives the winch drum to rotate and tightens the traction rope, thereby lifting one end of the heavy object until the contact sleeves on both sides move downward by the same distance. At this time, the travel block will continue to move in the horizontal direction, resulting in different downward movement distances of the contact sleeves and causing the winch drum to tighten the traction rope again until the heavy object is flipped ninety degrees, thereby ensuring that the device can automatically coordinate the horizontal displacement and vertical displacement of the lifting device during the flipping of the heavy object, and always keep the force of the heavy object on the lifting device in the vertical direction, so that the efficiency of the device is at the highest level.

[0004] However, the device still has some shortcomings: the device cannot automatically determine whether the wire rope remains vertical when the material is lifted, and the hook of the device is troublesome to replace. Utility Model Content

[0005] The utility model aims to provide an intelligent lifting device in view of the problems existing in the background technology.

[0006] The technical solution of the utility model is an intelligent lifting device, comprising a driving component, the driving component is connected to a slide, a winch is arranged on the slide, the winch is connected to a steel wire rope, and the steel wire rope is connected to a balance plate.

[0007] The mounting base is connected to the bottom of the balance board.

[0008] The hook has a suspension rod which is inserted into the mounting seat and is slidably connected with the inner wall thereof.

[0009] A connecting piece connects the mounting seat and the suspension rod of the hook, and the connecting piece slides with the mounting seat and the suspension rod of the hook when the lateral sliding limit is released, so as to facilitate the removal and replacement of the hook.

[0010] And a detection component, the detection component is connected to the balance plate, and the detection end of the detection component surrounds the circumference of the mounting seat to detect the force center of gravity of the mounting seat, and adjusts the hook according to the detection value through the driving component until the wire rope, the hook and the hoisted object are all in a vertical state.

[0011] Preferably, the driving assembly includes a support frame, a linear module A, a crossbeam and a linear module B. The two sets of support frames are arranged in parallel, the two ends of the crossbeam are respectively slidably connected to the corresponding side support frames, and the linear module A is connected to the support frame and drives the crossbeam to slide. The linear module B is connected to the crossbeam, and the slide is slidably arranged on the crossbeam, and the linear module B drives the slide to slide.

[0012] Preferably, a scissor-type bracket is arranged between the slide and the balance board, and two ends of the scissor-type bracket are respectively connected to the sides of the slide and the balance board that are close to each other.

[0013] Preferably, the mounting seat is provided with a mounting hole opening downward, and the suspension rod of the suspension hook is inserted into the mounting hole and is slidably connected with the inner wall thereof.

[0014] Preferably, the connecting piece includes a U-shaped pin and a wedge-shaped block. A plug hole is provided on the hook, a cylindrical hole is provided on the mounting seat, the cylindrical hole is connected to the mounting hole, the two transverse ends of the U-shaped pin pass through the cylindrical hole and the plug hole along one side of the mounting seat and are inserted to the other side of the mounting seat, the wedge-shaped block is inserted into the cross bar of the U-shaped pin and elastically slidably connected thereto, and the wedge-shaped block automatically pops out after passing through the mounting seat, and its plane is close to the mounting seat.

[0015] Preferably, a slide groove is arranged in the cross bar of the U-shaped pin, and a side hole connected to the slide groove is arranged on the cross bar of the U-shaped pin. A slide block is arranged in the slide groove, and a wedge-shaped block is inserted into the slide block and elastically slidably connected to the slide block.

[0016] Preferably, a push plate is provided on one end of the U-shaped pin close to its vertical rod, and the push plate is connected to two parallel sliding rods. The sliding rods on both sides are respectively inserted into the corresponding side cross rods and connected to the sliders in the corresponding side sliding grooves, and a spring is sleeved on the sliding rod, and the two ends of the spring are respectively abutted against the ends of the U-shaped pin box push plate close to each other.

[0017] Preferably, the detection component includes a controller and a torque sensor, the torque sensor is connected to the mounting seat, and the torque sensor is electrically connected to the controller, and the controller is electrically connected to the driving component.

[0018] Preferably, a limit plate is provided at the bottom of the mounting seat, the limit plate is slidably connected to the suspension rod of the hook, and a hydraulic cylinder for driving the limit plate to rise and fall is provided on the mounting seat.

[0019] Compared with the prior art, the utility model has the following beneficial technical effects:

[0020] By setting a torque sensor, the torque sensor detects the state of the mounting seat to determine whether the force center of the mounting seat is in the same straight line with its center line, and then determines whether the object is in an inclined state with the balance plate when lifting; at the same time, the utility model connects the hook by setting a U-shaped pin and a wedge-shaped block structure, which is simple and convenient to operate when replacing the hook. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the connection structure of various components on the slide;

[0023] Figure 3 It is a schematic diagram of the connection structure of various components on the balance board;

[0024] Figure 4 It is a structural schematic diagram of the hook;

[0025] Figure 5 A schematic diagram of the structure of the connector.

[0026] Figure numerals: 1. support frame; 2. linear module A; 3. crossbeam; 4. linear module B; 5. slide; 6. winch; 7. wire rope; 8. balance plate; 9. scissor-type bracket; 10. mounting seat; 11. hook; 111. socket; 12. torque sensor; 13. connector; 131. U-shaped pin; 1311. slide groove; 1312. side hole; 132. slider; 133. wedge block; 134. push plate; 135. slide rod; 136. spring; 14. limit plate; 15. hydraulic cylinder. DETAILED DESCRIPTION

[0027] Embodiment 1

[0028] like Figure 1-Figure 5As shown, an intelligent lifting device proposed by the utility model includes a driving assembly, a mounting seat 10, a hook 11, a connecting piece 13 and a detection assembly. The driving assembly includes a support frame 1, a linear module A2, a beam 3 and a linear module B4. Two groups of support frames 1 are arranged in parallel, and the two ends of the beam 3 are respectively slidably connected to the corresponding side support frames 1, and the linear module A2 is connected to the support frame 1 and drives the beam 3 to slide. The linear module B4 is connected to the beam 3, and the slide 5 is slidably arranged on the beam 3, and the linear module B4 drives the slide 5 to slide. The winch 6 is arranged on the slide 5, and the winch 6 is connected to the wire rope 7, and the wire rope 7 is connected to the balance board 8. The mounting seat 10 is connected to the bottom of the balance board 8. The mounting seat 10 is provided with a mounting hole opening downward, and the suspension rod of the hook 11 is inserted into the mounting hole and slidably connected to its inner wall. The connecting piece 13 includes a U-shaped pin 131 and a wedge-shaped block 133. A plug hole 111 is provided on the hook 11, and a cylindrical hole is provided on the mounting seat 10. The cylindrical hole is connected to the mounting hole. The two transverse ends of the U-shaped pin 131 pass through the cylindrical hole and the plug hole 111 along one side of the mounting seat 10 and are inserted into the other side of the mounting seat 10. The wedge-shaped block 133 is inserted into the cross bar of the U-shaped pin 131 and is elastically slidably connected thereto, and the wedge-shaped block 133 automatically pops out after passing through the mounting seat 10. At the same time, its plane is close to the mounting seat 10. The connecting member 13 includes a U-shaped pin 131 and a wedge-shaped block 133. The hook 11 is provided with a plug hole 111, the mounting seat 10 is provided with a cylindrical hole, the cylindrical hole is connected to the mounting hole, the two transverse ends of the U-shaped pin 131 pass through the cylindrical hole and the plug hole 111 along one side of the mounting seat 10 and are inserted to the other side of the mounting seat 10, the wedge-shaped block 133 is inserted into the cross bar of the U-shaped pin 131 and elastically slidably connected therewith, and the wedge-shaped block 133 automatically pops out after passing through the mounting seat 10, and its plane is close to the mounting seat 10. A slide groove 1311 is provided in the cross bar of the U-shaped pin 131, and a side hole 1312 connected to the slide groove 1311 is provided on the cross bar of the U-shaped pin 131. A slider 132 is provided in the slide groove 1311, and the wedge-shaped block 133 is inserted into the slider 132 and elastically slidably connected therewith. A push plate 134 is provided on one end of the U-shaped pin 131 near its vertical rod, and the push plate 134 is connected to two parallel slide bars 135. The slide bars 135 on both sides are respectively inserted into the corresponding side cross bars and connected to the sliders 132 in the corresponding side slide grooves 1311, and a spring 136 is sleeved on the slide bar 135. The two ends of the spring 136 are respectively abutted against the ends of the U-shaped pin 131 and the push plate 134 that are close to each other, and the connecting member 13 slides with the mounting seat 10 and the suspension rod of the hook 11 in the state of releasing the lateral sliding limit, so as to facilitate the replacement of the hook 11. The detection component includes a controller and a torque sensor 12, the torque sensor 12 is connected to the mounting seat 10, and the torque sensor 12 is electrically connected to the controller, and the controller is electrically connected to the driving component. The torque sensor 12 detects the force center of gravity of the mounting seat 10, and adjusts the hook 11 according to the detection value through the driving component until the wire rope 7, the hook 11 and the hoisted object are all in a vertical state.

[0029] In this embodiment, after the connecting part of the heavy object is hung on the hook 11, the device is powered on. At this time, the winch 6 reels the wire rope 7 and lifts the height of the balance plate 8 and the heavy object. During this process, the torque sensor 12 detects the pressure value on the side of the mounting seat 10 in real time, so as to determine whether the lifting position of the heavy object is in a vertical state with the wire rope 7 and the balance plate 8. If it is not in a vertical state, the torque sensor 12 will feed back the measured torque and angle information to the controller, and the controller controls the linear module A2 and the linear module B4 to start, and then adjusts the lifting position of the slide 5 and the hook. When the hook 11 needs to be replaced, hold the vertical rod of the U-shaped pin 131 and the push plate 134 with one hand to slide the push plate 134 toward the vertical rod of the U-shaped pin 131. At this time, the slider 132 slides and drives the wedge-shaped block 133 to slide. During the sliding process of the wedge-shaped block 133, its inclined surface is guided by the edge of the side hole 1312 so that it gradually retracts into the slider 132. At this time, the U-shaped pin 131 can be pulled out of the mounting seat 10 by pulling the U-shaped pin 131 horizontally, and the new hook 11 can be replaced and then inserted and reset.

[0030] Embodiment 2

[0031] like Figure 1 and Figure 2 As shown, the intelligent lifting device proposed by the utility model, compared with the first embodiment, a scissor-type bracket 9 is arranged between the slide 5 and the balance board 8, and the two ends of the scissor-type bracket 9 are respectively connected to the side of the slide 5 and the balance board 8 close to each other.

[0032] In this embodiment, the scissor-type bracket 9 rises and falls freely with the rise and fall of the balance board 8, but it always maintains the verticality of the balance board 8 and the slide 5 during the lifting process, thereby preventing the balance board 8 and the slide 5 from tilting during the transportation of objects, thereby preventing the objects from swinging during the transportation process and causing safety hazards.

[0033] Embodiment 3

[0034] like Figure 1-Figure 3 As shown, the intelligent lifting device proposed by the utility model, compared with the first embodiment, a limit plate 14 is provided at the bottom of the mounting seat 10, the limit plate 14 is slidably connected to the suspension rod of the hook 11, and a hydraulic cylinder 15 for driving the limit plate 14 to rise and fall is provided on the mounting seat 10.

[0035] In this embodiment, after the connection part of the object is hung on the hook 11, the hydraulic cylinder 15 is started to press down the limit plate 14, so that the opening of the hook 11 is closed by the limit plate 14 to prevent the connection part from being unhooked.

[0036] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An intelligent lifting device, characterized in that: include A driving assembly, the driving assembly is connected to a carriage (5), a winch (6) is arranged on the carriage (5), the winch (6) is connected to a steel wire rope (7), and the steel wire rope (7) is connected to a balance plate (8); A mounting seat (10), the mounting seat (10) being connected to the bottom of the balance board (8); A hook (11), a suspension rod of the hook (11) is inserted into the mounting seat (10) and is slidably connected to the inner wall thereof; A connecting piece (13), the connecting piece (13) connecting the mounting seat (10) and the suspension rod of the suspension hook (11), and the connecting piece (13) slides with the mounting seat (10) and the suspension rod of the suspension hook (11) in a state where the lateral sliding limit is released, so as to facilitate the removal and replacement of the suspension hook (11); And a detection component, the detection component is connected to the balance plate (8), and the detection end of the detection component surrounds the peripheral side of the mounting seat (10) to detect the force center of gravity of the mounting seat (10), and adjusts the hook (11) according to the detection value through the driving component until the wire rope (7), the hook (11) and the hoisted object are all in a vertical state.

2. The intelligent lifting device according to claim 1, characterized in that: The driving assembly comprises a support frame (1), a linear module A (2), a crossbeam (3) and a linear module B (4); the two groups of support frames (1) are arranged in parallel, the two ends of the crossbeam (3) are respectively slidably connected to the corresponding side support frames (1), and the linear module A (2) is connected to the support frame (1) and drives the crossbeam (3) to slide; the linear module B (4) is connected to the crossbeam (3), and the slide (5) is slidably arranged on the crossbeam (3), and the linear module B (4) drives the slide (5) to slide.

3. The intelligent lifting device according to claim 1, characterized in that: A scissor-type bracket (9) is arranged between the slide (5) and the balance board (8), and two ends of the scissor-type bracket (9) are respectively connected to the sides of the slide (5) and the balance board (8) that are close to each other.

4. The intelligent lifting device according to claim 1, characterized in that: The mounting seat (10) is provided with a mounting hole opening downward, and the suspension rod of the suspension hook (11) is inserted into the mounting hole and slidably connected with the inner wall thereof.

5. The intelligent lifting device according to claim 4, characterized in that: The connecting member (13) comprises a U-shaped pin (131) and a wedge-shaped block (133); a plug hole (111) is arranged on the hook (11), a cylindrical hole is arranged on the mounting seat (10), the cylindrical hole is connected to the mounting hole, two transverse ends of the U-shaped pin (131) pass through the cylindrical hole and the plug hole (111) along one side of the mounting seat (10) and are inserted to the other side of the mounting seat (10), the wedge-shaped block (133) is inserted into the cross bar of the U-shaped pin (131) and is elastically slidably connected thereto, and the wedge-shaped block (133) automatically pops out after passing through the mounting seat (10), and its plane is close to the mounting seat (10).

6. The intelligent lifting device according to claim 5, characterized in that: A slide groove (1311) is arranged in the cross bar of the U-shaped pin (131), and a side hole (1312) communicating with the slide groove (1311) is arranged on the cross bar of the U-shaped pin (131); a sliding block (132) is arranged in the slide groove (1311), and a wedge-shaped block (133) is inserted into the sliding block (132) and elastically slidably connected with the sliding block.

7. The intelligent lifting device according to claim 6, characterized in that: A push plate (134) is provided on one end of the U-shaped pin (131) close to the vertical rod thereof, and the push plate (134) is connected to two parallel slide bars (135). The slide bars (135) on both sides are respectively inserted into the corresponding side cross bars and connected to the slide blocks (132) in the corresponding side slide grooves (1311), and a spring (136) is sleeved on the slide bar (135). The two ends of the spring (136) are respectively in contact with the ends of the U-shaped pin (131) and the push plate (134) close to each other.

8. The intelligent lifting device according to claim 1, characterized in that: The detection component comprises a controller and a torque sensor (12), wherein the torque sensor (12) is connected to the mounting seat (10), and the torque sensor (12) is electrically connected to the controller, and the controller is electrically connected to the driving component.

9. The intelligent lifting device according to claim 1, characterized in that: A limit plate (14) is arranged at the bottom of the mounting seat (10), the limit plate (14) is slidably connected to the suspension rod of the suspension hook (11), and a hydraulic cylinder (15) for driving the limit plate (14) to move up and down is arranged on the mounting seat (10).

Citation Information

Patent Citations

  • An artificial intelligence-based lifting device

    CN114148907B