Stainless steel rod pickling and passivating device

By designing a stainless steel rod pickling passivation device including conveyor rack, conveyor belt, support rack, rotary shaft, sprayer and motor system, the problem of turning over during the stainless steel rod pickling passivation process is solved, and automation is achieved Pickling passivation and efficiency improvement.

CN222499388UActive Publication Date: 2025-02-18CHANGZHOU JUHUI METAL PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421279687.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-18
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

During the pickling and passivation process of stainless steel rods, due to their columnar shape, it is necessary to turn over to spray the acidifier evenly, resulting in cumbersome processes.

Method used

A stainless steel rod pickling passivation device is designed, including a conveyor rack, conveyor belt, support rack, rotary shaft, sprayer and motor system. The automatic flip and comprehensive spray of stainless steel rods are realized through the design of rotary shaft and sprayer. .

Benefits of technology

The automated pickling passivation process of stainless steel rods is realized, avoiding the situation of unspraying blind spots, and improving the efficiency of the process and the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222499388U_ABST
    Figure CN222499388U_ABST
Patent Text Reader

Abstract

The utility model discloses a stainless steel rod pickling passivation device which comprises a conveying frame, a conveying belt arranged on the inner side of the conveying frame and a supporting frame corresponding to the conveying frame, a plurality of rotating shafts arranged side by side are arranged on the inner side of the supporting frame, a vertical plate is fixedly installed at the top end of the supporting frame, a transverse plate is fixedly installed on the inner side of the top of the vertical plate, and the transverse plate is fixedly installed on the inner side of the top of the vertical plate. A sliding groove is formed in the transverse plate, and a sprayer is connected into the sliding groove in a sliding mode. The rotating shafts are supported by the supporting frame, and the rotating shafts are arranged on the inner side of the supporting frame in an inclined mode, so that when the conveying belt conveys stainless steel bars to the rotating shafts, due to the structural characteristics of the rotating shafts, the stainless steel bars can roll downwards section by section, and at the moment, the two sprayers moving back and forth can spray acidifying agents on the whole stainless steel bars comprehensively; and meanwhile, the discharging belt is used for receiving the stainless steel rods obtained after spraying is completed, the accumulation condition is avoided, and the working efficiency of the device is further improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pickling and passivation, in particular to a pickling and passivation device for stainless steel bars. Background Art

[0002] Stainless steel rod refers to a steel rod that is resistant to corrosion by media such as the atmosphere, steam and water. It has a smooth surface and has high plasticity, toughness and mechanical strength. After selecting the raw materials, the production process of stainless steel rods mainly includes: melting-tuning-hot rolling-cold rolling-pickling and passivation process. In the pickling and passivation process, the stainless steel rod is generally placed in a specific position for spraying the acidifier. However, due to the columnar shape, it needs to be turned over to spray evenly, which is relatively cumbersome. For this reason, a stainless steel rod pickling and passivation device is proposed. Utility Model Content

[0003] The utility model aims to solve one of the technical problems existing in the prior art or related technology.

[0004] To this end, the technical solution adopted in this utility model is:

[0005] A stainless steel bar pickling and passivation device, comprising a conveyor frame, a conveyor belt arranged inside the conveyor frame, and a support frame corresponding to the conveyor frame, wherein a plurality of rotating shafts arranged side by side are arranged inside the support frame, a vertical plate is fixedly installed on the top of the support frame, a horizontal plate is fixedly installed on the inner side of the top of the vertical plate, a slide groove is opened on the horizontal plate, a sprayer is slidably connected in the slide groove, a gear belt is fixedly connected inside the sprayer, and a rotating gear 1 and a rotating gear 2 are meshed inside the two ends of the gear belt;

[0006] A protective shell is installed in the middle of the upper surface of the horizontal plate, the outer side of the sprayer is slidably connected to the side wall of the protective shell, storage boxes are installed on both sides above the horizontal plate and located outside the protective shell, the bottom pipe of the storage box is connected to the side wall of the protective shell, and a relay is installed in the center of the top of the protective shell, and wires are provided at both ends of the relay, and the two wires are respectively connected to motor one and motor two, the output end of motor one is connected to rotating gear one, and the output end of motor two is connected to rotating gear two.

[0007] Preferably, a baffle is provided on the side of the conveyor belt, and the width of the conveyor belt is greater than the length of the stainless steel rod.

[0008] Preferably, a discharge belt corresponding to the conveyor belt is provided at the other end of the support frame, the rotating shaft as a whole is inclined downward toward the discharge belt, the conveyor belt is arranged above the rotating shaft, and the discharge belt is arranged below the rotating shaft.

[0009] Preferably, a pipeline is arranged inside the side wall of the protective shell, and both ends of the pipeline are respectively connected to the sprayer and the material storage box, and a feeding port is arranged at the top of the material storage box.

[0010] Preferably, the number of the sprayers is two, the two sprayers are respectively arranged at two sides of the gear belt, and the two sprayers are distributed symmetrically with respect to the center.

[0011] Preferably, the rotation directions of the motor 1 and the motor 2 are opposite, and the motor 1 and the motor 2 will not be started at the same time.

[0012] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0013] In the utility model, a support frame is provided to support the rotating shaft, and a plurality of rotating shafts are arranged on the inner side of the support frame in an inclined manner. Thus, when the conveyor belt conveys the stainless steel rods to the rotating shaft, the rotating shafts will roll downward section by section due to the structural characteristics of the rotating shafts. At this time, the two sprayers moving back and forth will spray the acidifying agent on the entire stainless steel, and there will be no dead corners that are not sprayed, thereby improving the practicality of the device. At the same time, the discharge belt is used to receive the stainless steel rods after spraying, thereby avoiding the occurrence of accumulation and further improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall schematic diagram of an embodiment of the utility model;

[0015] Figure 2 A schematic diagram of a rotating shaft according to an embodiment of the utility model;

[0016] Figure 3 The figure is a schematic diagram of a relay according to an embodiment of the present utility model.

[0017] Reference numerals:

[0018] 101. conveyor frame; 102. conveyor belt; 1021. discharge belt; 103. support frame; 104. rotating shaft; 105. vertical plate; 106. horizontal plate; 107. slide; 108. sprayer; 109. gear belt; 110. rotating gear 1; 111. rotating gear 2; 112. protective shell; 113. relay; 114. electric wire; 115. motor 1; 116. motor 2; 117. storage box; 118. feeding port. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0020] A stainless steel rod pickling and passivation device provided by some embodiments of the utility model is described below in conjunction with the accompanying drawings.

[0021] Embodiment 1:

[0022] Combination Figure 1-3 As shown, a stainless steel bar pickling and passivation device provided by the utility model comprises a conveying frame 101, a conveyor belt 102 arranged inside the conveying frame 101, and a support frame 103 corresponding to the conveying frame 101, a baffle is arranged on the side of the conveyor belt 102, the width of the conveyor belt 102 is greater than the length of the stainless steel bar, a plurality of rotating shafts 104 arranged side by side are arranged on the inner side of the support frame 103, a vertical plate 105 is fixedly installed on the top of the support frame 103, a horizontal plate 106 is fixedly installed on the inner side of the top of the vertical plate 105, a slide groove 107 is opened on the horizontal plate 106, a sprayer 108 is slidably connected in the slide groove 107, a gear belt 109 is fixedly connected to the inner side of the sprayer 108, the number of the sprayers 108 is two, the two sprayers 108 are respectively arranged on both sides of the gear belt 109, and the two sprayers 108 are symmetrically distributed in the center, and a rotating gear 110 and a rotating gear 2 111 are meshed inside the two ends of the gear belt 109;

[0023] Among them, the use of the sprayer 108 for spraying can effectively acidify the surface of the stainless steel rod, ensuring the basic function of the device, and setting two sprayers 108 can ensure the acidification effect, and there will be no shortage of acidizing liquid, which improves the reliability of the device.

[0024] A protective shell 112 is installed in the middle of the upper surface of the horizontal plate 106, and the outer side of the sprayer 108 is slidably connected to the side wall of the protective shell 112. Storage boxes 117 are installed on both sides of the upper side of the horizontal plate 106 and located outside the protective shell 112. The bottom pipeline of the storage box 117 is connected to the side wall of the protective shell 112. A pipeline is arranged in the side wall of the protective shell 112, and the two ends of the pipeline are respectively connected to the sprayer 108 and the storage box 117. The top of the storage box 117 is provided with a heating A relay 113 is installed in the center of the top of the protective shell 112, and wires 114 are set at both ends of the relay 113. The two wires 114 are connected to the motor 115 and the motor 2 116 respectively. The output end of the motor 115 is connected to the rotating gear 110, and the output end of the motor 2 116 is connected to the rotating gear 2 111. The rotation directions of the motor 115 and the motor 2 116 are opposite, and the motor 115 and the motor 2 116 will not be started at the same time.

[0025] Specifically, the relay 113 is used to control the motor 115 and the motor 2 116, so that the rotating gear 110 and the rotating gear 2 111 cooperate with each other, so that the two sprayers 108 can slide back and forth in the slide groove 107. Therefore, the reciprocating sprayer 108 can be used to fully spray the stainless steel rod, avoiding dead corners that are not sprayed, thereby improving the acidification effect.

[0026] Embodiment 2:

[0027] Combination Figure 1-3 As shown, on the basis of embodiment one, a discharge belt 1021 corresponding to the conveyor belt 102 is provided at the other end of the support frame 103, and the rotating shaft 104 is tilted downward in the direction of the discharge belt 1021 as a whole. The conveyor belt 102 is arranged above the rotating shaft 104, and the discharge belt 1021 is arranged below the rotating shaft 104.

[0028] Specifically, the stainless steel rods are lowered section by section on the inclined rotating shafts 104, so that the stainless steel rods can be turned over better without manual turning. In addition, the discharge belt 1021 can be used to directly transport the stainless steel rods to the next step for drying after spraying, thereby ensuring the acidification effect.

[0029] The working principle and use process of the utility model are as follows: first, the device is started and each structure is checked to see if it is working properly. Then, the stainless steel rod that needs to be acidified is conveyed through the conveyor belt 102. When the stainless steel rod falls onto the rotating shaft 104, it rolls downward along the rotating shaft 104 driven by gravity and inertia. At the same time, the relay 113 controls one of the motors 115 or 116 to start, thereby driving the corresponding rotating gear 110 or the rotating gear 2 111 to drive the gear belt 109 to move, and finally drives the two sprayers 108 to slide and spray in the chute 107. Finally, the stainless steel rod after spraying falls onto the discharge belt 1021 and is conveyed to the next process.

[0030] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A stainless steel bar pickling and passivation device, comprising a conveyor frame (101), a conveyor belt (102) arranged inside the conveyor frame (101), and a support frame (103) corresponding to the conveyor frame (101), characterized in that: A plurality of rotating shafts (104) arranged in parallel are arranged on the inner side of the support frame (103); a vertical plate (105) is fixedly installed on the top of the support frame (103); a horizontal plate (106) is fixedly installed on the inner side of the top of the vertical plate (105); a slide groove (107) is provided on the horizontal plate (106); a sprayer (108) is slidably connected in the slide groove (107); a gear belt (109) is fixedly connected in the inner side of the sprayer (108); a rotating gear 1 (110) and a rotating gear 2 (111) are meshed in the interior of the two ends of the gear belt (109); A protective shell (112) is installed in the middle of the upper surface of the horizontal plate (106); the outer side of the sprayer (108) is slidably connected to the side wall of the protective shell (112); storage boxes (117) are installed on both sides above the horizontal plate (106) and located outside the protective shell (112); a bottom pipe of the storage box (117) is connected to the side wall of the protective shell (112); a relay (113) is installed in the center of the top of the protective shell (112); wires (114) are provided at both ends of the relay (113); the two wires (114) are respectively connected to a motor 1 (115) and a motor 2 (116); the output end of the motor 1 (115) is connected to a rotating gear 1 (110); and the output end of the motor 2 (116) is connected to a rotating gear 2 (111).

2. A stainless steel bar pickling and passivation device according to claim 1, characterized in that: A baffle is provided on the side of the conveyor belt (102), and the width of the conveyor belt (102) is greater than the length of the stainless steel rod.

3. A stainless steel bar pickling and passivation device according to claim 1, characterized in that: The other end of the support frame (103) is provided with a discharge belt (1021) corresponding to the conveyor belt (102); the rotating shaft (104) is tilted downward in the direction of the discharge belt (1021); the conveyor belt (102) is arranged above the rotating shaft (104), and the discharge belt (1021) is arranged below the rotating shaft (104).

4. A stainless steel bar pickling and passivation device according to claim 1, characterized in that: A pipeline is arranged inside the side wall of the protective shell (112), and two ends of the pipeline are respectively connected to the sprayer (108) and the material storage box (117), and a feeding port (118) is arranged at the top of the material storage box (117).

5. A stainless steel bar pickling and passivation device according to claim 1, characterized in that: The number of the sprayers (108) is two, and the two sprayers (108) are respectively arranged at two sides of the gear belt (109), and the two sprayers (108) are distributed symmetrically with respect to the center.

6. A stainless steel bar pickling and passivation device according to claim 1, characterized in that: The rotation directions of the motor 1 (115) and the motor 2 (116) are opposite, and the motor 1 (115) and the motor 2 (116) will not be started at the same time.