Desizing device for producing pure cotton grey cloth
By designing a desizing device including sodium hydroxide, dilute sulfuric acid and amylase solution, the pure cotton embryo cloth is subjected to multiple steps of desizing treatment, and effectively manage the desizing solution through liquid shaking and draining systems, the existing solution is solved The problem of poor desizing effect and the influence of solution components in the technology has achieved a more efficient desizing effect.
Patent Information
- Application Number
- CN202421146205.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the prior art, the desizing device has limited effect on the treatment of pure cotton embryo cloth rich in starch slurry, and after long-term use, it will affect the composition of the subsequent desizing solution, resulting in a greatly reduced desorption effect.
A desizing device including a first desizing box, a second desizing box and a third desizing box is designed, and the pure cotton embryo cloth is desorbed using sodium hydroxide solution, dilute sulfuric acid solution and amylase solution respectively. , and effectively discharge the deslurry solution through the liquid shaker and the liquid drain channel to avoid solution mixing.
It improves the desizing effect on pure cotton embryo cloth, effectively removes starch slurry, avoids the pure cotton embryo cloth carrying a large amount of desizing solution, reduces the impact on the desizing solution, and thus improves the desizing effect.
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Figure CN222499679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grey cloth desizing, in particular to a desizing device for producing pure cotton grey cloth. Background Art
[0002] Natural fibers all contain natural impurities, as well as various slurries added during the textile process and oil stains. These impurities will affect the physical and mechanical properties of the fibers to varying degrees, reduce the wettability of the fabric, make it rough and have poor whiteness. In the dyeing and printing process, they will also hinder the dyeing of the dye, making the color dull and the dyeing fastness poor. Therefore, whether it is bleaching, dyeing or printing products, they generally need to be smelted and bleached. The purpose of smelting and bleaching is to use chemical and physical effects to remove various impurities on the fibers, so that they can obtain a white luster, soft touch and good permeability to meet the requirements of wearing, and provide qualified semi-finished products for post-processing. Desizing is to use chemical effects to treat the fibers.
[0003] The desizing of pure cotton grey cloth can be carried out by different methods according to the impurity content of the original cloth and the need for desizing, such as enzyme desizing, alkali desizing, acid desizing, oxidant desizing, etc., and in the existing grey cloth desizing device, the desizing process in the device is not perfect, and the grey cloth cannot be desizing well. For example: Publication No. CN212611372U discloses a desizing device for producing pure cotton grey cloth, including a machine body, a power supply group, a first motor, a first transmission shaft, a second motor, a second transmission shaft, a third motor, a third transmission shaft, a fourth motor, a fourth transmission shaft, a first active rod, and a first active wheel. , a first driven wheel, a first driven rod, a second driven wheel, a second driven rod, a second active rod, a second active wheel, a third active rod, a third active wheel, a fourth active rod, a fourth active wheel, a first desizing groove, a second desizing groove, a third driven rod, a third driven wheel, a fourth driven rod, a fourth driven wheel, a desizing component and a discharge port. A desizing component is arranged at the middle position inside the machine body, and a discharge port is arranged on the right end surface of the desizing component, which solves the problem of incomplete desizing of the original device and improves the desizing effect of the utility model. The utility model has a reasonable structure, good desizing effect and strong practicality.
[0004] In the above-mentioned desizing device, the sodium hydroxide solution in the first desizing tank and the dilute sulfuric acid solution in the second desizing tank are mainly used for desizing the pure cotton grey cloth. The sodium hydroxide solution, namely caustic soda, is widely used as a demulsifier for cotton cloth in the textile printing and dyeing industry, while the dilute sulfuric acid solution can only hydrolyze starch and other slurries to a certain extent, and has limited effect on the treatment of pure cotton grey cloth rich in starch slurry. At the same time, the pure cotton grey cloth will carry a large amount of sodium hydroxide solution after coming out of the first desizing tank and then entering the second desizing tank. After long-term use of the device, the composition of the desizing solution in the second desizing tank will be affected, so that the desizing effect is greatly reduced.
[0005] Therefore, it is particularly important to design a desizing device for producing pure cotton grey cloth to solve the above-mentioned defects. Utility Model Content
[0006] In view of the shortcomings of the prior art, the utility model designs a desizing device for producing pure cotton grey cloth, which aims to solve the technical problems that the desizing device in the prior art has limited processing effect on pure cotton grey cloth rich in starch slurry and that the device will affect the composition of subsequent desizing solution after long-term use, thereby greatly reducing the desizing effect.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] The rollers are connected to the rollers on the rollers' sides and the rollers are connected to the rollers on the rollers' sides.
[0009] As a preferred solution of the utility model, protective frames are installed on the top of the two groups of feeding tables and on the front and rear sides of the processing box, the bottom ends of the inner sides of the two groups of feeding tables are rotatably connected to driving rollers, a first motor is installed on the left side of the two groups of feeding tables, the driving end of the first motor is fixedly connected to the left end of the driving roller, and driven rollers are rotatably connected on the inner sides of the two groups of feeding tables and above the driving rollers.
[0010] As a preferred solution of the utility model, a sodium hydroxide solution is provided inside the first desizing box, a dilute sulfuric acid solution is provided inside the second desizing box, and an amylase solution is provided inside the third desizing box.
[0011] As a preferred solution of the utility model, the right ends of the multiple groups of desizing rollers are located inside the first drive box and are all equipped with a first pulley, the multiple groups of the first pulleys are connected by a first transmission belt, a second motor is installed in the middle of the right side of the first drive box, and the driving end of the second motor is fixedly connected to the first pulley in the middle of the first drive box.
[0012] As a preferred solution of the utility model, drainage channels are provided between each of the first desizing box, the second desizing box and the third desizing box and below the liquid shaking rod, a liquid guide plate is installed at the bottom end of the interior of the processing box, and a drainage pipe is installed at a position on the right side of the processing box corresponding to the rear end of the liquid guide plate.
[0013] As a preferred solution of the utility model, the right ends of multiple groups of the liquid shaking rods are located inside the second drive box and are equipped with second pulleys, the second pulleys are connected to each other by a second transmission belt, and a third motor is installed at the rear end of the right side of the second drive box, and the driving end of the third motor is fixedly connected to one of the groups of the second pulleys.
[0014] As a preferred solution of the utility model, a fourth motor is installed at a position on the right side of the processing box corresponding to the extrusion roller, and the driving end of the fourth motor is fixedly connected to the right end of one group of extrusion rollers, a heating tube is installed inside the heating roller, the left end of the heating roller is rotatably connected to the processing box, and the right end of the heating tube is fixedly connected to the processing box.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. In the utility model, through the coordinated design of the first desizing box, the second desizing box, the third desizing box and the first driving box, the produced pure cotton grey cloth is fed into the interior of the processing box through the feeding platform on the front of the processing box. After the pure cotton grey cloth enters the interior of the processing box, under the action of the guide roller, the pure cotton grey cloth is poured into the first desizing box, and then bypasses the desizing roller to fully contact the sodium hydroxide solution in the first desizing box, and then the pure cotton grey cloth is desized by the dilute sulfuric acid solution in the second desizing box. Finally, the pure cotton grey cloth can effectively remove the starch slurry in the pure cotton grey cloth by the amylase solution in the third desizing box, thereby improving the desizing effect of the pure cotton grey cloth. After the pure cotton grey cloth enters the interior of the processing box, the first pulley is driven to rotate by the second motor, and the multiple groups of desizing rollers are driven to rotate under the drive of the first transmission belt, thereby continuously desizing the pure cotton grey cloth.
[0017] 2. In the utility model, through the coordinated design of the liquid shaking rod, the second driving box, the liquid shaking plate and the baffle plate, after the pure cotton grey cloth comes out of the first desizing box, the second desizing box and the third desizing box, the desizing solution that has fallen can be discharged neatly through the drainage channel, and the dripping desizing solution is finally discharged through the drainage pipe under the guidance of the liquid guide plate, and at the same time, after the pure cotton grey cloth comes out of the first desizing box, the second desizing box and the third desizing box, the second pulley is driven to rotate by the third motor, and then the plurality of liquid shaking rods are driven to rotate under the drive of the second transmission belt, so that the pure cotton grey cloth is shaken by the plurality of liquid shaking plates, and at the same time, under the blocking of the upper baffle plate, the excess desizing liquid in the pure cotton grey cloth is shaken off and then discharged through the drainage channel, so as to avoid the pure cotton grey cloth carrying a large amount of desizing solution mixed with other desizing solutions, reduce the influence on the desizing solution, and thus avoid affecting the desizing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the first drive box and the second drive box of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the processing box of the utility model;
[0021] Figure 4 for Figure 3 A magnified schematic diagram of the middle part;
[0022] Figure 5 This is a schematic diagram of the heating roller structure of the utility model.
[0023] In the figure: 1, processing box; 2, feeding table; 201, protection frame; 202, driving roller; 203, first motor; 204, driven roller; 3, first desizing box; 301, sodium hydroxide solution; 4, second desizing box; 401, dilute sulfuric acid solution; 5, third desizing box; 501, amylase solution; 6, desizing roller; 601, first pulley; 602, first transmission belt; 603, second motor; 7, first driving box; 8, guide roller; 9, shaking rod; 901, drainage channel; 902, liquid guide plate; 903, drainage pipe; 10, second driving box; 1001, second pulley; 1002, second transmission belt; 1003, third motor; 11, shaking plate; 12, baffle; 13, squeezing roller; 1301, fourth motor; 14, heating roller; 1401, heating tube. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] Example:
[0026] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0027] A desizing device for producing pure cotton grey cloth comprises a processing box 1, a feeding table 2 is installed at both the front and rear ends of the processing box 1, a first desizing box 3, a second desizing box 4 and a third desizing box 5 are installed in sequence from front to back inside the processing box 1, a desizing roller 6 is rotatably connected inside the first desizing box 3, the second desizing box 4 and the third desizing box 5, a plurality of groups of desizing rollers 6 are located on the right side of the processing box 1 and a first driving box 7 is installed, and two groups of guide rollers are rotatably connected above the first desizing box 3, the second desizing box 4 and the third desizing box 5. Roller 8, a liquid shaking rod 9 is rotatably arranged between the first desizing box 3, the second desizing box 4 and the third desizing box 5, multiple groups of liquid shaking rods 9 are located on the right side of the processing box 1 and are installed with a second driving box 10, multiple groups of liquid shaking plates 11 are installed on the outside of the liquid shaking rods 9, a baffle 12 is installed inside the processing box 1 and above the liquid shaking plates 11, two groups of squeezing rollers 13 are rotatably connected inside the processing box 1 and behind the third desizing box 5, and heating rollers 14 are installed inside the processing box 1 and behind the two groups of squeezing rollers 13.
[0028] First, a protective frame 201 is installed on the top of the two feeding tables 2 and on both sides of the front and back of the processing box 1. The bottom ends of the inner sides of the two feeding tables 2 are rotatably connected to the driving roller 202. The left sides of the two feeding tables 2 are installed with a first motor 203. The driving end of the first motor 203 is fixedly connected to the left end of the driving roller 202. The inner sides of the two feeding tables 2 and above the driving roller 202 are rotatably connected to the driven roller 204. The produced pure cotton grey cloth is fed into the processing box 1 through the feeding table 2 on the front side of the processing box 1 for processing. Inside the box 1, when the feeding table 2 is conveying the pure cotton grey cloth, the front and rear sides of the processing box 1 are externally protected by the protection frame 201, and after the pure cotton grey cloth is placed between the driving roller 202 and the driven roller 204, the first motor 203 is then started to drive the driving roller 202 to rotate, so that the driving roller 202 and the driven roller 204 are used to convey the pure cotton grey cloth into the processing box 1, and at the same time, after the pure cotton grey cloth is desized, the processed pure cotton grey cloth is exported out by the feeding table 2 on the back of the processing box 1.
[0029] Furthermore, a sodium hydroxide solution 301 is provided inside the first desizing box 3, a dilute sulfuric acid solution 401 is provided inside the second desizing box 4, and an amylase solution 501 is provided inside the third desizing box 5. After the pure cotton grey cloth enters the interior of the processing box 1, under the action of the guide roller 8, the pure cotton grey cloth is poured into the first desizing box 3, and then bypasses the desizing roller 6 to fully contact with the sodium hydroxide solution 301 in the first desizing box 3, and then the pure cotton grey cloth is desized by the dilute sulfuric acid solution 401 in the second desizing box 4. Finally, the pure cotton grey cloth can effectively remove the starch slurry in the pure cotton grey cloth by the amylase solution 501 inside the third desizing box 5, thereby improving the desizing effect of the pure cotton grey cloth.
[0030] Then, the right ends of multiple groups of desizing rollers 6 are located inside the first driving box 7 and are all equipped with first pulleys 601. Multiple groups of first pulleys 601 are connected by first transmission belts 602. A second motor 603 is installed in the middle of the right side of the first driving box 7, and the driving end of the second motor 603 is fixedly connected to the first pulley 601 in the middle of the first driving box 7. After the pure cotton grey cloth enters the interior of the processing box 1, the first pulley 601 is driven to rotate by the second motor 603, and the multiple groups of desizing rollers 6 are driven to rotate under the drive of the first transmission belt 602, thereby continuously desizing the pure cotton grey cloth.
[0031] Furthermore, drainage channels 901 are provided between the first desizing box 3, the second desizing box 4 and the third desizing box 5 and below the liquid shaking rod 9, a liquid guide plate 902 is installed at the bottom end of the processing box 1, and a drainage pipe 903 is installed at a position corresponding to the rear end of the liquid guide plate 902 on the right side of the processing box 1. After the pure cotton grey cloth comes out of the first desizing box 3, the second desizing box 4 and the third desizing box 5, the desizing solution can be discharged neatly through the drainage channel 901, and the dripping desizing solution is finally discharged through the drainage pipe 903 under the guidance of the liquid guide plate 902.
[0032] Secondly, the right ends of the multiple groups of shaking liquid rods 9 are located inside the second driving box 10 and are all equipped with second pulleys 1001. The second pulleys 1001 are connected by a second transmission belt 1002. A third motor 1003 is installed at the rear end of the right side of the second driving box 10, and the driving end of the third motor 1003 is fixedly connected to one of the second pulleys 1001. After the pure cotton grey cloth comes out from the first desizing box 3, the second desizing box 4 and the third desizing box 5, the second pulley 1001 is driven to rotate by the third motor 1003, and then the multiple groups of shaking liquid rods 9 are driven to rotate under the transmission of the second transmission belt 1002, so that the pure cotton grey cloth is shaken by the multiple groups of shaking liquid plates 11. At the same time, under the obstruction of the upper baffle 12, the excess desizing liquid in the pure cotton grey cloth is shaken down and then discharged through the drainage channel 901, so as to avoid the pure cotton grey cloth carrying a large amount of desizing solution mixed with other desizing solutions, reduce the influence on the desizing solution, and thus avoid affecting the desizing effect.
[0033] Finally, a fourth motor 1301 is installed at a position corresponding to the squeezing roller 13 on the right side of the processing box 1, and the driving end of the fourth motor 1301 is fixedly connected to the right end of one group of squeezing rollers 13, a heating tube 1401 is installed inside the heating roller 14, the left end of the heating roller 14 is rotatably connected to the processing box 1, and the right end of the heating tube 1401 is fixedly connected to the processing box 1, and the pure cotton grey cloth after desizing passes between the two groups of squeezing rollers 13, and the squeezing roller 13 is driven to rotate by the fourth motor 1301, so as to squeeze out the desizing solution in the pure cotton grey cloth, and then passes between the two groups of heating rollers 14, and the heating rollers 14 are heated by the heating tubes 1401 in the two groups of heating rollers 14, so as to dry the pure cotton grey cloth after passing through the middle of the two groups of heating rollers 14.
[0034] In this embodiment, the implementation scenario is specifically as follows: the produced pure cotton grey cloth is fed into the interior of the processing box 1 through the feeding table 2 on the front of the processing box 1. After the pure cotton grey cloth enters the interior of the processing box 1, under the action of the guide roller 8, the pure cotton grey cloth is poured into the first desizing box 3, and then bypasses the desizing roller 6 to fully contact the sodium hydroxide solution 301 in the first desizing box 3, and then the pure cotton grey cloth is desized by the dilute sulfuric acid solution 401 in the second desizing box 4, and finally the pure cotton grey cloth passes through the amylase solution 501 in the third desizing box 5 to effectively remove the starch slurry in the pure cotton grey cloth, thereby improving the desizing effect of the pure cotton grey cloth. After the grey cloth enters the processing box 1, the first pulley 601 is driven to rotate by the second motor 603, and the multiple groups of desizing rollers 6 are driven to rotate under the transmission of the first transmission belt 602, so as to continuously perform desizing treatment on the pure cotton grey cloth. After the pure cotton grey cloth comes out from the first desizing box 3, the second desizing box 4 and the third desizing box 5, the desizing solution that falls down can be discharged through the drainage channel 901. The dripping desizing solution is finally discharged through the drainage pipe 903 under the guidance of the liquid guide plate 902. At the same time, after the pure cotton grey cloth comes out from the first desizing box 3, the second desizing box 4 and the third desizing box 5, the third motor 1003 is used to discharge the desizing solution. The second pulley 1001 is driven to rotate, and then under the drive of the second transmission belt 1002, multiple groups of shaking rods 9 are driven to rotate, so that the pure cotton grey cloth is shaken by multiple groups of shaking plates 11. At the same time, under the blocking of the upper baffle 12, the excess desizing liquid in the pure cotton grey cloth is shaken off, and then discharged through the drainage channel 901, so as to avoid the pure cotton grey cloth carrying a large amount of desizing solution and mixing with other desizing solutions, reduce the influence on the desizing solution, and thus avoid affecting the desizing effect. The pure cotton grey cloth after desizing treatment passes between two groups of squeezing rollers 13, and the squeezing rollers 13 are driven to rotate by the fourth motor 1301, so as to The desizing solution in the pure cotton grey cloth is squeezed out, and then passes between two groups of heating rollers 14. The heating rollers 14 are heated by the heating tubes 1401 in the two groups of heating rollers 14, so that the pure cotton grey cloth is dried after passing through the middle of the two groups of heating rollers 14. The whole operation process is simple and convenient. Compared with the existing desizing device for producing pure cotton grey cloth, the utility model can effectively remove the starch slurry in the pure cotton grey cloth through design, thereby improving the desizing effect of the pure cotton grey cloth, and at the same time, it can prevent the pure cotton grey cloth from carrying a large amount of desizing solution and mixing with other desizing solutions, reducing the impact on the desizing solution, thereby avoiding affecting the desizing effect.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A desizing device for producing pure cotton grey cloth, comprising a treatment box (1), characterized in that: The front and rear ends of the processing box (1) are both provided with a feeding platform (2); the interior of the processing box (1) is provided with a first desizing box (3), a second desizing box (4) and a third desizing box (5) in sequence from front to back; the interiors of the first desizing box (3), the second desizing box (4) and the third desizing box (5) are all rotatably connected with desizing rollers (6); a plurality of groups of desizing rollers (6) are located on the right side of the processing box (1) and are provided with a first driving box (7); the upper parts of the first desizing box (3), the second desizing box (4) and the third desizing box (5) are all rotatably connected with two groups of guide rollers (8); the first desizing box (3) ), a second desizing box (4) and a third desizing box (5) are each provided with a liquid shaking rod (9) that is rotatable between them, a plurality of groups of the liquid shaking rods (9) are located on the right side of the processing box (1) and a second driving box (10) is installed, a plurality of groups of liquid shaking plates (11) are installed on the outside of the liquid shaking rods (9), a baffle (12) is installed inside the processing box (1) and above the liquid shaking plates (11), two groups of squeezing rollers (13) are rotatably connected inside the processing box (1) and behind the third desizing box (5), and heating rollers (14) are installed inside the processing box (1) and behind the two groups of squeezing rollers (13).
2. A desizing device for producing pure cotton grey cloth according to claim 1, characterized in that: A protective frame (201) is installed on the top of the two groups of feeding platforms (2) and on the front and rear sides of the processing box (1); the bottom ends of the inner sides of the two groups of feeding platforms (2) are rotatably connected to driving rollers (202); the left sides of the two groups of feeding platforms (2) are installed with a first motor (203); the driving end of the first motor (203) is fixedly connected to the left end of the driving roller (202); the inner sides of the two groups of feeding platforms (2) and located above the driving roller (202) are rotatably connected to driven rollers (204).
3. A desizing device for producing pure cotton grey cloth according to claim 1, characterized in that: The first desizing box (3) is provided with a sodium hydroxide solution (301), the second desizing box (4) is provided with a dilute sulfuric acid solution (401), and the third desizing box (5) is provided with an amylase solution (501).
4. A desizing device for producing pure cotton grey cloth according to claim 1, characterized in that: The right ends of the multiple groups of desizing rollers (6) are located inside the first driving box (7) and are all equipped with first pulleys (601). The multiple groups of the first pulleys (601) are connected by a first transmission belt (602). A second motor (603) is installed in the middle of the right side of the first driving box (7), and the driving end of the second motor (603) is fixedly connected to the first pulley (601) in the middle of the first driving box (7).
5. A desizing device for producing pure cotton grey cloth according to claim 1, characterized in that: A liquid drainage channel (901) is provided between each of the first desizing box (3), the second desizing box (4) and the third desizing box (5) and below the liquid shaking rod (9); a liquid guide plate (902) is installed at the bottom end of the processing box (1); and a liquid drainage pipe (903) is installed at a position on the right side of the processing box (1) corresponding to the rear end of the liquid guide plate (902).
6. A desizing device for producing pure cotton grey fabric according to claim 1, characterized in that: The right ends of the plurality of groups of the liquid shaking rods (9) are located inside the second driving box (10) and are all equipped with second pulleys (1001), the second pulleys (1001) are connected to each other via a second transmission belt (1002), a third motor (1003) is installed at the rear end of the right side of the second driving box (10), and the driving end of the third motor (1003) is fixedly connected to one of the groups of the second pulleys (1001).
7. A desizing device for producing pure cotton grey cloth according to claim 1, characterized in that: A fourth motor (1301) is installed at a position on the right side of the processing box (1) corresponding to the squeezing roller (13), and the driving end of the fourth motor (1301) is fixedly connected to the right end of one group of squeezing rollers (13). A heating tube (1401) is installed inside the heating roller (14), the left end of the heating roller (14) is rotatably connected to the processing box (1), and the right end of the heating tube (1401) is fixedly connected to the processing box (1).
Citation Information
Patent Citations
Desizing device for producing pure cotton grey cloth
CN212611372U